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Etac Molift QuickRaiser 205, Technical Manual

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Etac Molift QuickRaiser 205 Technical Manual Download Page 54

Etac AS

Etac Supply Gjøvik

Hadelandsveien 2, 2816 Gjøvik, Norway

Tel +47 4000 1004

[email protected] www.etac.com

Summary of Contents for Molift QuickRaiser 205

Page 1: ...TM13001 Rev B 2018 01 03 Molift QuickRaiser 205 EN Technical manual...

Page 2: ...portant This Technical Manual contains important safety instructions and information regarding the repair and service of the lifter and accessories Warning This symbol indicates important information...

Page 3: ...arm Service indicator The lifters electronics record the weight lifted and number of lifts After a certain period of operation a signal is given to indicate that service is required Service indicator...

Page 4: ...4 5 kg 98 lbs Chassis 17 kg 37 5 lbs Lifting column 19 kg 41 9 lbs Leg support 3 5 kg 7 7 lbs 4 point lifting arm 5 kg 11 lbs Battery SLA 24V 2 9 Ah LiFePO4 25 6V 2 4 Ah Battery charger Input 100 240...

Page 5: ...0060 QuickRaiser Stand Up lifting arm Art no 2910061 300 111 1030 mm 4035 64in 350 mm 1325 32in 220 mm 821 32in Rev 1740 mm 681 2in 745 mm 2921 64in 300 mm 1113 16in 675 mm 2637 64in 915 mm 361 32in 1...

Page 6: ...5 Molift QuickRaiser 205 www etac com QuickRaiser 205 Variant Matrix 5 2 1 6 3 7 4 Rev Description Date Sign B Updated BOM Ref EO 37 2017 02 01 2017 TVJ A Released for production 15 11 2016 TES...

Page 7: ...trol 6 2910060 Active lifting arm 6 2910061 Standup lifting arm 7 2920092 Spiral Cable USA plug 7 2920093 Spiral Cable EU plug 7 2920094 Spiral Cable GB plug 7 2920095 Spiral Cable AU plug country reg...

Page 8: ...Description Date Sign Ap A Released ref EO 120 2016 14 12 2016 TVJ 2910000 Column Pos Article no Description 1 2910015 Column Assy 2 2910020 Top Cover Assy 3 2920139 Model label 4 2920140 Product lab...

Page 9: ...cle no Description 1 2920096 Top Cover_insert 2 2920097 Short Guide StandUp 3 2920112 PCB 4 2920077 Screw PT WN 1451 5 2920084 Membran keypad left foil only 6 2920085 Membran keypad right foil only 7...

Page 10: ...9 Molift QuickRaiser 205 www etac com Column without control panel Article no 2910005 1 2 3 3 4 5 6 7 9 10 10 11 12 14 13 21 16 17 18 19 20 21 23 24 25 26 27 28 8 15...

Page 11: ...920066 Washer 11 2920123 Screw Socket Button Head 12 2920067 Cable PCB Column 13 2920184 DIN 914 ISO 4027 M10x10 14 2920018 Square Nut 15 2920185 ISO 7049 DIN 7981 screw 4 8x13 PH2 16 2920068 Driving...

Page 12: ...11 Molift QuickRaiser 205 www etac com Driveline Article no 2910030 6 6 1 4 5 3 2...

Page 13: ...5 www etac com 2910030 Driveline Pos Article no Description 1 2910031 Ball Screw Part Assy 1 2 2910025 Motor Plate Assy 3 1109087 Screw Countersunk Head 4 2920073 End Stopper 5 2920116 Trolley Assy 6...

Page 14: ...13 Molift QuickRaiser 205 www etac com Trolley Article no 2910035 6 5 1 3 2 Apply Locktite 243 Apply Locktite 2701...

Page 15: ...ckRaiser 205 www etac com 2910035 Trolley Pos Article no Description 1 2920042 Trolley Machined 2 2920043 Axle 3 1120705 Radial Ball Bearing 4 2920044 Wheel 5 1310108 Guide Sealing 6 1320209 Screw Soc...

Page 16: ...15 Molift QuickRaiser 205 www etac com Charger and PowerPac 24V SLA Article no 2910040 Charger and PowerPac 24V SLA Exploded Drawing 20 103 Rev I 5 2 6 1 7 9 4 3 12 10 8 13 11 14 15...

Page 17: ...087 Light pipe BIVAR PLP5 2 1250 5 2920088 Battery Box Front 6 2920076 Cable for SLA battery box 7 2920035 Screw Plastic 8 0220122 Washer DIN 125 10 5 9 2920075 Screw ISO 7380 2 M10x16 Dri Loc 10 2920...

Page 18: ...17 Molift QuickRaiser 205 www etac com Charger and PowerPac LiFePO4 Article no 2910041 5 2 1 6 8 4 3 9 7 10 11 12 13...

Page 19: ...6V 3 2920107 Mascot 2240 LiFePO4 Open Frame 4 2920087 Light pipe BIVAR PLP5 2 1250 5 2920088 Battery Box Front 6 2920035 Screw Plastic 7 0220122 Washer DIN 125 10 5 8 2920075 Screw Button Head Socket...

Page 20: ...19 Molift QuickRaiser 205 www etac com Chassis Article no 2910045 2910046 21 22 23 20 5 16 6 9 1 17 3 24 19 2 4 12 13 18 10 11 15 14 7 8 25 26 27 28 Added loctite 243 Added loctite 243 29...

Page 21: ...ck Nut DIN 985 M8 14 2920028 Screw DIN7991 M8x16 10 9 ElZn 15 2920029 BN 1277 Washer 8 4 16 0228125 M6 DIN 985 17 2920030 DIN912 M6 x 45 18 2920031 Low Profile barrel nut int 19 2920177 Wire Clip 20 2...

Page 22: ...Leg support Article no 2910055 Bill of materials 1 Mat Dimension Draw no Description Qty Pos 22 106 BOM xls 2 1 3 4 5 B B B NOTE POS not shown in drawing POS Must be packed in plastic bag wi 6 7 7 6 4...

Page 23: ...1 Bolt For Trolley 4 1310141 Flanged Bearing 5 2920075 Screw w Dri loc M10x16 6 1450120 Rivet DIN 7337 7 1109524 Hex Screw 8 2920083 Trolley Cover 11 2920143 RgoSling Active Lifting arm label Active l...

Page 24: ...23 Molift QuickRaiser 205 www etac com StandUp lifting arm Article no 2910061 10 9 8 11 12 1 4 2 3 14 13 Apply Locktite 2701...

Page 25: ...ting arm welded 2 0459101 Hand grip 3 0459102 Rope Clamp 4 0458011 Spirol pin ISO 8748 Heavy duty 7 0210112 Slide Bearing 8 2920081 Bolt For Trolley 9 1310141 Slide Bearing 10 2920075 Screw w Dri loc...

Page 26: ...ush in emergency stop 1 Remove battery box Use the allen key 6mm and remove screw Disconnect wire from control panel to battery box 2 Unplug battery cable from PCB Remove top cover see Remove top cove...

Page 27: ...To remove cover completely disconnect all 3 cables Push in emergency stop and discon nect battery before any repair or service Remove the screw with washer on column Turn the lifter over on the side...

Page 28: ...nd tilt the battery off When battery has been disconnected the clock must be set in Molift Service Tool On the left hand side meny there is a button Set clock This feature sets the clock on the PCB ac...

Page 29: ...e control panel top cover see page 24 Remove 4x screws 4mm allen key to remove cogwheel plate Replace plastic cogwheel Lift the plastic cogwheel up of axle to remove Remember loctite 243 on screws whe...

Page 30: ...Remove battery box see page 25 Remove top cover see page 26 Remove the screw in t slot insde opening for bat tery box 5mm allen key Remove 4x screws from plastic cover T15 Remove steering handles Rem...

Page 31: ...sconnect driveline from motor plate Remember loctite 243 when reassembling Remove 4x screws Remove motor plate and control panel bottom cover Assembly in reverse order Parts Article no 2920071 Control...

Page 32: ...T30 to replace motor Replace motor New motor does not have threads so 3 pcs self tapping screws art 2920149 and a electric power drill with T30 bit must be used Put plastic washer art 2920160 on moto...

Page 33: ...efore any repair or service Remove control panel bottom cover see page 29 Pull driveline ball screw up to remove replace rub ber end stop Assembly in reverse order Perform and fill out Safety checklis...

Page 34: ...f profile Lift trolley out from ball screw nut to replace trol ley og ball screw driveline Assembly Thread the rubber profile trough the trolley as shown in the photo See page 34 for details Make sure...

Page 35: ...ut from trolley and column Assembly Use a drill on the top screw on motor 1 to drive the trolley all the way to the top of the column Fasten the rubber profile in the top of the column with the T15 sc...

Page 36: ...mergency stop switch Assembly in reverse order Check after installation Test emergency stop function Perform and fill out Safety checklist after service and repair Parts Article no 2920006 Emergency S...

Page 37: ...s cover Push in emergency stop and discon nect battery before any repair or service Remove column from chassis see page 24 Remove 8x screw T20 to remove chassis cover Assembly in reverse order Parts A...

Page 38: ...from the lifter To reattach the rear caster use a punch and a hammer Front casters Remove the front casters by using a wrench to flip it loose from the lifter To reattach the front casters simply push...

Page 39: ...ench to remove the pivot pin Middle caster pivot pin Use 13mm and 17mm wrench to remove the pivot pin Rear caster pivot pin 75mm rear caster Use 13mm and 17mm wrench to remove the caster bolt 100mm re...

Page 40: ...to remove the caster bolt 100mm rear caster Use 2 pcs 17mm wrench to remove the pivot pin Assembly in reverse order Perform and fill out Safety checklist after service and repair Parts Article no 292...

Page 41: ...15mm wrench and 5mm allen key to remove the motor from the chassis Push the bushing through the hole in the chassis in the direction shown in the photo Rotate the motor until it detaches from the leg...

Page 42: ...see page 26 Remove chassis cover see page 36 Detach legs from leg spread mechanism see page 40 Use two 6mm allen keys to remove the legs from the chassis The sliding block will be visable when the le...

Page 43: ...vice Lubricating cogwheel and motor screw Remove top cover see page 26 Apply SKF Bearing Grease LGWA 2 to cogwheels Use a 17mm wrench to turn cogwheels to distrib ute the grease Apply SKF Bearing Grea...

Page 44: ...0073 ART NO 2920006 ART NO 2920074 EMERGENCY STOP CABLE EMERGENCY STOP SERVICE HAND CONTROL MAIN CONTROLLER ART NO 2920112 ART NO 2920024 ART NO 2920053 ART NO 2920025 ART NO 2920007 ART NO 2920076 AR...

Page 45: ...ifters data and to log servicing work The owner of the lift is responsible for logging service work and repairs Connect Service Tool Cable Service Tool Software Molift Service Tool software can be dow...

Page 46: ...nes safety the lifter shall imme diately be taken out of service and marked out of order Do not use the lifter untill it is repaired Periodic Inspection shall be performed at least once a year or more...

Page 47: ...al examination of load bear ing structure to make sure there is no damage cracks frays or deformation All checkpoints must be checked of to approve lifter for further use Product labels Plastic covers...

Page 48: ...ifter for further use Perform 1 lifting cycle with the weight of a person minimum 50kg 110lbs Brake shall not slip and the lifter shall have no abnormal sounds Emergency stop activate and reset switch...

Page 49: ...y of the hoist which have occurred between inspections and have already lead to corrective actions should be entered in the logbook A record of the date of inspection of the hoist and inspection resul...

Page 50: ...49 Molift QuickRaiser 205 www etac com Manufacturer s Declaration...

Page 51: ...50 Molift QuickRaiser 205 www etac com Manufacturer s Declaration...

Page 52: ...51 Molift QuickRaiser 205 www etac com Manufacturer s Declaration...

Page 53: ...52 Molift QuickRaiser 205 www etac com Notes...

Page 54: ...Etac AS Etac Supply Gj vik Hadelandsveien 2 2816 Gj vik Norway Tel 47 4000 1004 molift etac com www etac com...

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