ESI KPG Series, Operation & Maintenance Manual

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KPG GENERATOR Maintenance Records
Rev August 2019 | Copyright © 2019 Equipment Source, Inc
.
6
5 Maintenance
5.1 Maintenance Schedule
Table 1. Maintenance Schedule
Interval Maintenance Instruction Notes
Daily

See section 4.4.2 of this manual for additional
requirements
Complete at every
inspection
Every 50 hours

Check of fuel pipes and clamp bands

Check radiator hoses and clamp bands

Drain water separator
Varies by model Engine Oil Change and Oil Replacement Intervals

Standard Oil Pan (Kubota Recommendation)
o
Initial Oil Change: 50 hours
o Interval:

KPG-06 to KPG-24: 200 hours

KPG-28 & KPG-36: 250 hours

KPG-45: 500 hours

Long Run Oil Pan (LRT) Option
o Interval: 3,000 hours
Engine oil must
meet API Spec: CF,
CF-4, CG-4, CH-4 or
CI-4
See section 4.5 for
additional notes on
LRT oil changes.
Every 200 hours
(KPG-06 to KPG-24)
OR
Every 250 hours
(KPG-28 & KPG-45)

Clean air cleaner element

Change Engine Oil and Oil Filter (KPG-06 to KPG-
36)

Check and clean fuel filter

Check battery electrolyte level

Check fan belt tightness

Check intake air line

Inspect generator (see generator section of this
manual)
Every 500 hours

Change Engine Oil and Oil Filter Cartridge (KPG-
45, standard oil pan)

Replace fuel filter cartridge

Remove sediment in fuel tank

Clean water jacket (radiator interior)

Replace fan belt

Clean water separator
Every one or two
months

Charge battery as needed
CAUTION Some of the following maintenance operations should only be completed by a trained
technician. Do not attempt to open electrical panels unless you are a trained
technician. Maintenance schedule must be adhered to and documented in order to
maintain warranty. Maintenance programs should be tailored to the specific
generator, environment and operating conditions.
!