ESI KPG Series Operation & Maintenance Manual Download Page 56

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ECO-ECP MANUAL January 2012 revision 30

Tavola
Table
Abbildung
Tabla

RESISTENZA DEGLI AVVOLGIMENTI A 20 °C AMBIENTE
WINDING RESISTENCES AT 20 °C AMBIENT
RESISTANCE DES ENROULEMENTS A TEMPERATURE AMBIANTE 20 °C
WICKLUNGWIDERSTAND BEI 20 °C UMGEBUNGTEMPERATUR
RESISTENCIA DE LOS BOBINADOS A 20 °C AMBIENTE

GENERATORI 4 POLI - 4 POLE GENERATORS - ALTERNATEURS 4 POLES

GENERATOREN 4 POLIG - GENERADORES 4 POLOS

GENERATORE GENERATOR

ECCITATRICE EXCITER

PARTIE PUISSANCE GENERADORES

EXCITATRICE ERREGER

AVVOLGIMENTO

TIPO

AUSILIARIO

ROTORE

TYPE

V / Hz

STATORE

ROTORE

AUXILIARY

STATORE

FASE-FASE

TYP

STATOR

ROTOR

WINDING

STATOR

ROTOR

1-2

HILFS WICKLUNG

PHASE-PHASE

BOBINADO

AUXILIAR

Ω

ECP 28 1VS

115/200/230/400-50

0,951

0,911

3.753

10,60

0,417

ECP 28 2VS

115/200/230/400-50

0,582

1,032

3,225

10,60

0,417

ECP 28 0S

115/200/230/400-50

0,430

1,13

2,957

10,60

0,417

ECP 28 S

115/200/230/400-50

0,283

1,260

4,060

10,60

0,417

ECP 28 1L

115/200/230/400-50

0,198

1,396

2,250

10,60

0,417

ECP 28 2L

115/200/230/400-50

0,128

1,670

2,150

10,60

0,417

ECP 28 VL

115/200/230/400-50

0,106

1,860

2,170

10,60

0,417

ECO 32 2S

115/200/230/400-50

0,097

2,010

1,098

10,60

0,417

ECO 32 3S

115/200/230/400-50

0,078

2,163

0,929

10,60

0,417

ECO 32 1L

115/200/230/400-50

0,061

2,473

0,993

11,35

0,442

ECO 32 2L

115/200/230/400-50

0,041

2,861

0,909

11,35

0,442

ECO 32 3L

115/200/230/400-50

0,035

3,171

0,790

11,35

0,442

ECP 34 1.5VS

115/200/230/400-50

0,045

2,248

1,04

15,28

0,410

ECP 34 1S

115/200/230/400-50

0,030

2,477

1,43

15,28

0,410

ECP 34 2S

115/200/230/400-50

0,020

2,951

1,35

15,28

0,410

ECP 34 1L

115/200/230/400-50

0,018

3,165

1,18

15,28

0,410

ECP 34 2L

115/200/230/400-50

0,015

3,577

1,05

15,28

0,410

ECP 34 3L

115/200/230/400-50

0,015

4,35

0,855

15,28

0,410

ECO 38 1SN

115/200/230/400-50

0,0130

3,905

0,854

15,28

0,685

ECO 38 2SN

115/200/230/400-50

0,0105

4,133

0,845

15,28

0,685

ECO 38 3SN

115/200/230/400-50

0,0085

4,449

0,778

15,28

0,685

ECO 38 1LN

115/200/230/400-50

0,0065

4,887

0,796

15,28

0,685

ECO 38 2LN

115/200/230/400-50

0,0055

5,604

0,751

15,28

0,685

ECO 38 3LN

115/200/230/400-50

0,0042

6,780

0,700

15,28

0,685

ECO 40 1S

115/200/230/400-50

0,0048

4,488

0,558

8,85

0,317

ECO 40 2S

115/200/230/400-50

0,0074

4,881

0,521

8,85

0,317

ECO 40 3S

230/400/460/800-50

0,0106

5,176

0,540

8,85

0,317

ECO 40 1L

115/200/230/400-50

0,0055

6,025

0,476

8,85

0,317

ECO 40 1.5L

230/400/460/800-50

0,0087

1,376

0,550

8,85

0,050

ECO 40 2L

115/200/230/400-50

0,0042

1,500

0,481

8,85

0,050

ECO 40 VL

230/400/460/800-50

0,0104

1,592

0,300

8,85

0,050

ECO 43 1SN

230/400/460/800-50

0,0109

2,100

0,440

10,63

0,130

ECO 43 2SN

230/400/460/800-50

0,0086

2,300

0,413

10,63

0,130

ECO 43 1LN

230/400/460/800-50

0,0078

2,500

0,713

10,63

0,130

ECO 43 2LN

230/400/460/800-50

0,0058

2,800

0,677

10,63

0,130

ECO 43 VL

230/400/460/800-50

0,0046

2,886

0,40

10,63

0,130

ECO 46 1S

230/400/460/800-50

0,0057

3,050

0,414

12,90

0,120

ECO 46 1.5S

230/400/460/800-50

0,0034

3,319

0,35

12,90

0,120

ECO 46 2S

230/400/460/800-50

0,0039

3,500

0,330

12,90

0,120

ECO 46 1L

230/400/460/800-50

0,0032

3,977

0,360

12,90

0,120

ECO 46 1.5L

230/400/460/800-50

0,0027

4,27

0,40

12,90

0,120

ECO 46 2L

230/400/460/800-50

0,0024

4,500

0,390

12,90

0,120

GENERATORI 2 POLI - 2 POLE GENERATORS - ALTERNATEURS 2 POLES

GENERATOREN 2 POLIG - GENERADORES 2 POLOS

ECP 28 1L

115/200/230/400-50

0,1480

4,877

2,706

10,60

0,417

ECP 28 2L

115/200/230/400-50

0,0863

5,523

1,173

10,60

0,417

ECP 28 3L

115/200/230/400-50

0,0860

5,848

1,087

10,60

0,417

ECP 28 VL

115/200/230/400-50

0,056

6,500

0,690

10,60

0,417

ECO 31 2SN

115/200/230/400-50

0,110

3,650

1,553

10,60

0,417

ECO 31 3SN

115/200/230/400-50

0,046

4,071

1,403

10,60

0,417

ECO 31 1LN

115/200/230/400-50

0,043

4,301

1,358

11.35

0,475

ECO 31 2LN

115/200/230/400-50

0,034

4,680

1,141

11.35

0,475

Summary of Contents for KPG Series

Page 1: ...MANUAL www ESIalaska com ESI Designed and built Kubota 03 Series Diesel Engine Mecc Alte ECP or ECO Gen End APplicable models KPG 14 D15 MR2S KPG 15 D17 MR2S KPG 18 V20 MR2S KPG 20 V22 MR2S KPG 23 V20...

Page 2: ...Hwy 1919 Van Horn Road 17660 W Valley Hwy 5064 Bennett Loop Anchorage AK 99518 Fairbanks AK 99701 Tukwilla WA 98188 Williston ND 58801 907 341 2250 877 341 2250 907 458 9049 888 868 9049 425 251 6119...

Page 3: ...rd Hwy 1919 Van Horn Road 17660 W Valley Hwy 5064 Bennett Loop Anchorage AK 99518 Fairbanks AK 99701 Tukwilla WA 98188 Williston ND 58801 907 341 2250 877 341 2250 907 458 9049 888 868 9049 425 251 61...

Page 4: ...ESIalaska com Equipment Source Inc THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...51 6119 701 774 5312 Equipment Source Inc OPERATORS MANUAL KPG Generator Kubota Powered Generators by ESI SPECIFICATIONS See product specification sheet for product specifications www ESIalaska com Fo...

Page 6: ...Scope This manual contains basic operating and maintenance instructions for the above listed product For detailed service instructions concerning specific electrical or mechanical components refer to...

Page 7: ...ppropriate to the jobsite Observe changes in the operating environment and respond accordingly Generators vibrate in normal use During and after the use of the generator inspect the generator as well...

Page 8: ...ected from rain snow and sunlight The warranty will be voided for units left exposed to the elements during storage ESI built unit enclosures provide sufficient protection when properly closed 3 3 1 S...

Page 9: ...ach of the generators 4 4 Monitoring and Operation 4 4 1 Minimum Loading of Diesel Engines Diesel generator engines require that a minimum average load be maintained An average load of 75 of the rated...

Page 10: ...interval of the LRT may change if operating conditions change Prefill oil filters with oil when completing an oil change on a LRT equipped unit This reduces the likelihood of damaging air bubbles in t...

Page 11: ...on LRT oil changes Every 200 hours KPG 06 to KPG 24 OR Every 250 hours KPG 28 KPG 45 Clean air cleaner element Change Engine Oil and Oil Filter KPG 06 to KPG 36 Check and clean fuel filter Check batte...

Page 12: ...s and clamp bands Replace fuel pipes and clamp bands Replace intake air line Replace fan belt or every 500 hours whichever occurs first Every 10 000 hours 2 years Inspect Generator sealed bearings At...

Page 13: ...right 2019 Equipment Source Inc 8 6 Maintenance Records Table 2 Machine Data Machine Serial Number Engine Serial Number Generator Serial Number Table 3 Maintenance Records Date Engine Hours Service Pe...

Page 17: ...32430 70000 11081 HH166 43560 7 0 Liters 1 85 Gal KPG 15 D1703 7 0 Liters 1 85 Gal KPG 18 V2003 9 5 Liters 2 50 Gal KPG 20 V2203 9 5 Liters 2 50 Gal KPG 24 V2403 9 5 Liters 2 50 Gal V3 Series KPG 28 V...

Page 18: ...ESIalaska com Equipment Source Inc This Page Intentionally Blank...

Page 19: ...ta V2403 T4F 14KW to 24KW 4V38 Kubota V3800 T4F MR2L ECP32 L or ECO32 L 28KW to 45KW MREC NPE32 C 4 Pancake D17 Kubota D1703 6KW V20 Kubota V2003 MREF NPE32 F Pancake V20T Kubota V2003T 26 5kw V22 Kub...

Page 20: ...Hwy 1919 Van Horn Road 17660 W Valley Hwy 5064 Bennett Loop Anchorage AK 99518 Fairbanks AK 99701 Tukwilla WA 98188 Williston ND 58801 907 341 2250 877 341 2250 907 458 9049 888 868 9049 425 251 6119...

Page 21: ...in writing and signed by an officer of ESI This warranty supersedes and is in leu of all other warranties expressed or implied including terms and conditions of Purchase Orders The company must be no...

Page 22: ...ther issues Inspect coolant level and condition Add coolant as needed to maintain proper coolant levels Replace coolant if coolant condition has degraded Inspect oil level and condition Add oil as nee...

Page 23: ...and issues that may occur with the engine or product in the field during an application review Therefore machine durability testing by the OEM either in a test facility and or in the field is critical...

Page 24: ...ping pallet crate or other shipping materials for proper installation The open skid generator is provided with isolator mounts between the engine genset and skid The mass of the skid is not adequate t...

Page 25: ...Seward Hwy 1919 Van Horn Road 17660 W Valley Hwy 5064 Bennett Loop Anchorage AK 99518 Fairbanks AK 99701 Tukwilla WA 98188 Williston ND 58801 907 341 2250 877 341 2250 907 458 9049 888 868 9049 425 2...

Page 26: ...ESIalaska com Equipment Source Inc THIS PAGE INTENTIONALLY LEFT BLANK...

Page 27: ...RNATORS SERIES ECO ECP OPERATINGAND MAINTENANCE INSTRUCTIONS F ALTERNATEURSAUTO REGULES SERIE ECO ECP MANUELD INSTRUCTION ET DE MAINTENANCE D SELBSTREGELNDER GENERATOR SERIE ECO ECP BETRIEBS UND WARTU...

Page 28: ...IAMENTO E ARRESTO PULIZIA E LUBRIFICAZIONE MANUTENZIONE ANOMALIE E RIMEDI PARTI DI RICAMBIO TAVOLE DIMENSIONI D INGOMBRO APPENDICE DSR GARANZIA CENTRI DI ASSISTENZA PAG INDEX MACHINE DESCRIPTION INTRO...

Page 29: ...del generatore controllare con la bolla di accompagnamento che non ci siano danni o parti mancanti nel caso informare immediatamente lo spedizionere l assicurazione il rivenditore o la Mecc Alte INTR...

Page 30: ...below CONVENTIONAL SYMBOLS AND SYMBOL DESCRIPTION Durante la consultazione del presente manuale d uso e manutenzione troverete alcuni simboli questi hanno un preciso significato qui di seguito illustr...

Page 31: ...ets and panels are live In case of exceptional operations and upon written request of servicing operations please apply to Mecc Alte authorized centers ADDETTO ALLA MOVIMENTAZIONE Identifica il tipo d...

Page 32: ...gettata per garantire la potenza nominale in ambienti con temperatura massima di 40 C e altitudine inferiore ai 1000 metri EN60034 1 se non diversamente indicato Per condizioni diverse vedere il catal...

Page 33: ...hiedere esclusivamente ricambi originali Per la sostituzione di parti usurate compor tarsi rigorosamente come descritto al capitolo manutenzione queste manutenzioni devono essere eseguite da tecnici a...

Page 34: ...ifting or moving goods by forklift apparatus care should be taken to ensure that forks are correctly positioned to prevent slipping or falling of pallet or crate Both packed and unpacked alternators s...

Page 35: ...be followed Any packing materials should be disposed of via correct waste disposal methods Do not discard waste materials into the environment MECHANICAL COUPLING The mechanical coupling is under the...

Page 36: ...stessa posizione e avvicinare l alternatore al motore di accoppiamento f allineare uno dei fori di fissaggio dei dischi del volano con il foro dei dischi precedentemente posizionato punto d ACCOPPIAM...

Page 37: ...pericolose per cose e persone Solamente dopo che il generatore e stato ben fissato meccanicamente procedere all accoppiamento elettrico ACCOPPIAMENTO MECCANICO MECHANICAL COUPLING g Insert and partial...

Page 38: ...40 43 46 mentre l S R 7 2 G nelle serie 28 31 32 34 I due regolatori sono perfettamente uguali nelle prestazioni ma si differenziano nelle segnalazioni e nel riferimento ELECTRICAL CONNECTIONS All ele...

Page 39: ...indica il funzionamento normale del generatore un led rosso che indica l intervento della protezione di bassa velocita un led giallo che indica l intervento della protezione di sovraccarico ELECTRICA...

Page 40: ...LS Tutti gli alternatori della serie ECO ECP possono anche funzionare con regolazione manuale senza l ausilio di sorgenti esterne ma con il solo utilizzo di un reostato tav 10 11 pag 65 ACCOPPIAMENTO...

Page 41: ...ti i collegamenti elettrici e solo dopo aver chiuso tutte le protezioni e possibile effettuare la prova di primo avviamento del sistema ACCOPPIAMENTO ELETTRICO ELECTRICAL CONNECTIONS PARALLEL OPERATIO...

Page 42: ...THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS MANUAL IMPORTANT When the system is set to work for the first time which has to be done at a reduced speed the operator shall check that no anomalous...

Page 43: ...ventuali dispositivi connessi elettricamente agli avvolgimenti da verificare vengano scollegati MANUTENZIONE MAINTENANCE Maintenance operations on Mecc Alte generators can be divided into routine and...

Page 44: ...etti una particolare attenzione deve essere rivolta alle connessioni elettriche operazione che deve essere eseguita con la assoluta certezza di assenza di tensione Nel manuale del generatore sono indi...

Page 45: ...eventualmente sostituito Qui di seguito viene descritta la procedura per sostituire il cuscinetto Generatore tipo 28 31 32 34 Per smontare l alternatore della serie 28 31 32 34 attenersi alle seguenti...

Page 46: ...alternatore della serie 38 40 43 46 necessario rimuovere l eccitatrice pertanto attenersi alle seguenti istruzioni togliere la chiusura posteriore sconnettere i cinque fili del ponte diodi rotante A e...

Page 47: ...togliere il coperchio stesso per sfilare il rotore togliere gli anelli seeger servendosi di una pinza adeguata per estrarre il cuscinetto deve essere utilizzato un apposito estrattore MANUTENZIONE MAI...

Page 48: ...oni effettive dell ambiente di utilizzo Se il generatore lavora in ambienti asciutti e puliti un ispezione all anno pu essere sufficiente al contrario se le condizioni sono pi severe opportuno aumenta...

Page 49: ...in entrambi i sensi Una volta sostituito il settore o l intero ponte vi raccoman diamo di serrare le relative viti con le corrette coppie di fissaggio e di rispettare le polarit secondo gli schemi e...

Page 50: ...heophores out from their locations but to cut them near to the body of the component then fit in the new component respecting the polarity and soft solder accurately the rheophores with the pieces rem...

Page 51: ...ri della serie 38 togliere le viti di bloccaggio dei settori mentre nel caso di alternatori della serie 40 43 46 togliere il bullone di bloccaggio e tirando leggermente togliere il ponte diodi MANUTEN...

Page 52: ...recedentemente raccolte ricollegare tutti i cavi alla morsettiera del regolatore servendosi in caso di bisogno degli schemi forniti da Mecc Alte MANUTENZIONE MAINTENANCE To insert exciter rotor use a...

Page 53: ...tro o con la relativa strumentazione da quadro che il generatore generi la tensione nominale prevista nella targhetta MANUTENZIONE MAINTENANCE g Check of residual voltage For generators equipped with...

Page 54: ...e Aumentare la velocit del 15 Applicare per un istante al e al del regolare elettronico una tensione di 12 V di una batteria con in serie una resistenza di 30 rispettando le polarit For any other defe...

Page 55: ...ision 30 56 Disegno esploso e nomenclativo Exploded view and terminology Vue eclatee et nomenclature Explosionszeichung und Bezeichnung Dibujo piezas de la maquina y nomenclatura ECP 28 2 ECO 32 4 ECO...

Page 56: ...4 15 28 0 685 ECO 38 2SN 115 200 230 400 50 0 0105 4 133 0 845 15 28 0 685 ECO 38 3SN 115 200 230 400 50 0 0085 4 449 0 778 15 28 0 685 ECO 38 1LN 115 200 230 400 50 0 0065 4 887 0 796 15 28 0 685 ECO...

Page 57: ...AL January 2012 revision 30 60 Tavola Table Abbildung Tabla 2 COLLEGAMENTI GENERATORI CONNECTIONS ALTERNATORS CONNECTIONS ALTERNATEURS ANSCHLUSSE DER GENERATOREN CONEXION ALTERNADOR Tavola Table Abbil...

Page 58: ...met ou supprime le circuit du dispositif de parallele Die Parallelvorrichtung PD ist bis zu 350 kVA optional Die Brucke P deaktiviert die Parallelvorrichtung sofern vorhanden El dispositivo de paralel...

Page 59: ...L DIAGRAM WITH S R 7 2 G SCHEMA ELECTRIQUE 12 BORNES AVEC S R 7 2 G SCHALTPLAN MIT 12 KLEMMEN UND S R 7 2 G ESQUEMA ELECTRICO 12 HILOS CON S R 7 2 G SCHEMA ELETTRICO 12 MORSETTI CON U V R 6 1 F 12 WIR...

Page 60: ...50 kVA optional Die Brucke P deaktiviert die Parallelvorrichtung sofern vorhanden El dispositivo de paralelo PD es opcional hasta 350 kVA El puentecillo P si esta presente activa o desactiva el dispos...

Page 61: ...HEMA ELECTRIQUE 12 BORNES AVEC S R 7 2 G ZIG ZAG SCHALTPLAN MIT 12 KLEMMEN UND S R 7 2 G ZIG ZAG ESQUEMA ELECTRICO 12 HILOS CON S R 7 2 G ZIG ZAG SCHEMA ELETTRICO 12 MORSETTI CON U V R 6 1 F ZIG ZAG 1...

Page 62: ...MANUELL AUTOMATISCH MIT U V R 6 1 F REGLER COMANDO MANUAL AUTOMATICO CON REGULADOR U V R 6 1 F Note Il dispositivo di parallelo PD opzionale fino a 350 kVA Il ponticello P abilita o disabilita il dis...

Page 63: ...DE REGULACION 28 31 32 Collegamento serie stella Series star connection Connection serie etoile Stern Reihen Schaltung Connexion en serie estrella Tavola Table Abbildung Tabla 12 COLLEGAMENTO CAVI UT...

Page 64: ...ICHTUNG FUR PARALLELBETRIEB CAJA DE REGULACION 28 31 32 CON DISPOSITIVO DE PARALELO Collegamento serie stella Series star connection Connection serie etoile Stern Reihen Schaltung Connexion en serie e...

Page 65: ...ASTEN 34 MIT EINRICHTUNG FUR PARALLELBETRIEB CAJA DE REGULACION 34 CON DISPOSITIVO DE PARALELO Collegamento serie stella Series star connection Connection serie etoile Stern Reihen Schaltung Connexion...

Page 66: ...PARALLELO TERMINAL BOX 38 WITH PARALLEL DEVICE BOITIER DE REGULATION 38 AVEC DISPOSITIF DE PARALLELE REGLERKASTEN 38 MIT EINRICHTUNG FUR PARALLELBETRIEB CAJA DE REGULACION 38 CON DISPOSITIVO DE PARALE...

Page 67: ...8 ECO31 32 6 30 2 M12x40 12 9 140 7 30 2 M12x40 12 9 140 8 62 M12x30 8 8 M12x40 12 9 80 140 10 53 8 M12x30 8 8 M12x40 12 9 80 140 11 39 6 M12x40 12 9 140 ECP34 10 53 8 M10x30 8 8 M10x40 8 8 48 11 39 6...

Page 68: ...38 2SN 560 ECO 38 3SN 590 ECO 38 1LN 680 ECO 38 2LN 765 ECO 38 3LN 905 ECO 40 1S 54 64 8 94 82 98 88 1040 ECO 40 2S 1118 ECO 40 3S 1171 ECO 40 1L 1324 ECO 40 1 5L 1380 ECO 40 2L 1586 ECO 40 VL 1693 EC...

Page 69: ...D TENSION MESUREE GEMESSENE SPANNUNG TENSION MEDIDA fig A B ALTERNATORE TIPO ALTERNATOR TYPE ALTERNATEUR TYPE GENERATORTYP ALTERNADOR TIPO Diodo buono Good diode Diode bonne Diode gut Diodo bueno Diod...

Page 70: ...TYPE CG 28 1L 2 267 28 2L 2 271 28 3L 2 275 28 VL 2 291 TIPO TYPE A B C 28 1VS 4 2VS 4 476 418 225 28 0S 4 S 4 516 458 285 28 1L 4 2L 4 28 1L 2 2L 2 28 3L 2 596 538 285 28 VL 626 568 285 Center of Gr...

Page 71: ...45 4 403 362 381 12 11 30 3 451 409 6 428 6 12 11 30 2 490 447 7 466 7 12 11 30 1 552 511 2 530 2 12 11 30 Flangia Flange Bride Flansch SAE N L d Q1 N fori S1 1 6 30 2 215 9 200 6 9 60 7 30 2 241 3 2...

Page 72: ...imento Burden 1VA 6 H_phase Sensing Range 70Vac 140Vac 7 H_phase Assorbimento Burden 1VA 8 Aux Neutral 10 Vext Pext Ingresso per controllo remoto della tensione Tipo Type Non isolato Not isolated Rang...

Page 73: ...1 NOTA Pur continuando a regolare la tensione il DSR si pone in modalit di spegnimento qualora la frequenza scenda sotto i 20Hz Per il ripristino necessario fermare completamente l alternatore DSR reg...

Page 74: ...nators riferimento da 140V a 280V sensing from 140V to 280V N Descrizione evento Description of event Azione Action 1 Checksum EEprom Ripristino dati default Blocco Reset default Blockage 2 Sovratensi...

Page 75: ...rimento trifase tensioni fase neutro da 140 a 280V three phase sensing phase to neutral voltages from 140 to 280V riferimento trifase tensioni fase neutro da 140 a 280V three phase sensing phase to ne...

Page 76: ...avariate che dovranno per venire in porto franco alla sua sede di Vicenza D Tutte le eventuali spese di viaggio trasferta trasporto mano d opera per lo smontaggio e rimontaggio dell alternatore dall...

Page 77: ...ld Seward Hwy 1919 Van Horn Road 17660 W Valley Hwy 5064 Bennett Loop Anchorage AK 99518 Fairbanks AK 99701 Tukwilla WA 98188 Williston ND 58801 907 341 2250 877 341 2250 907 458 9049 888 868 9049 425...

Page 78: ...ESIalaska com Equipment Source Inc THIS PAGE INTENTIONALLY LEFT BLANK...

Page 79: ...exhaust some of its constituents certain vehicle components and fluids contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING V...

Page 80: ...1J464 8916 4...

Page 81: ...st up to date information Please do not hesitate to consult with them This symbol the industry s Safety Alert Symbol is used throughout this manual and on labels on the machine itself to warn of the p...

Page 82: ...VICE 12 FUEL 12 Fuel level check and refueling 12 Air bleeding the fuel system 13 Checking the fuel pipes 14 Cleaning the fuel filter pot 14 Fuel filter cartridge replacement 15 ENGINE OIL 15 Checking...

Page 83: ...CONTENTS ENGLISH Adjusting Fan Belt Tension 22 CARRIAGE AND STORAGE 23 CARRIAGE 23 STORAGE 23 TROUBLESHOOTING 24 SPECIFICATIONS 26 WIRING DIAGRAMS 32 E book 2...

Page 84: ...the engine in good condition A Before allowing other people to use your engine explain how to operate and have them read this manual before operation A DO NOT modify the engine UNAUTHORIZED MODIFICAT...

Page 85: ...g A Keep the engine clean and free of accumulated dirt grease and trash to avoid a fire Store flammable fluids in proper containers and cabinets away from sparks and heat A Check for and repair leaks...

Page 86: ...are in good condition Keep all electrical connections clean Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury 7 ESCAPING FLUID A Relieve all pressure in the ai...

Page 87: ...e the battery if its fluid level is below the LOWER mark Otherwise the component parts may deteriorate earlier than expected which may shorten the service life or cause an explosion Immediately add di...

Page 88: ...gine on a large flat surface DO NOT work on anything that is supported ONLY by lift jacks or a hoist Always use blocks or the correct stands to support the engine before servicing A Disconnect the bat...

Page 89: ...t new warning and caution labels by applying to a clean dry surface and pressing any bubbles to the outside edge A Replace fuel pipes and lubricant pipes with their hose clamps every 2 years or earlie...

Page 90: ...yourself However when in need of parts or major service be sure to see your KUBOTA dealer For service contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA dealer Wh...

Page 91: ...top lever 4 Injection pump 5 Fuel feed pump 6 Cooling fan 7 Fan drive pulley 8 Oil filter cartridge 9 Water drain cock 10 Oil filler plug 11 Exhaust manifold 12 Alternator 13 Starter 14 Oil level gaug...

Page 92: ...checking A Keep dust or fuel away from the battery wiring muffler and engine to prevent a fire Check and clear them before operating everyday Pay attention to the heat of the exhaust pipe or exhaust g...

Page 93: ...l safety items e g hard hat safety boots or shoes eye and hearing protection gloves etc as appropriate or required A Do not wear radio or music headphones while operating engine A Check to see if it i...

Page 94: ...p the engine not only in winter but also in warmer seasons An insufficiently warmed up engine can shorten its service life A When there is fear of temperature dropping below 15 C 5 F detach the batter...

Page 95: ...rvicing 1 Check to see if the coolant runs short or if there is any coolant leak 2 Check to see if there is any obstacle around the cooling air inlet or outlet 3 Check to see if there is any dirt or d...

Page 96: ...own or accelerates A Unusual noises are suddenly heard A Exhaust fumes suddenly become very dark A The oil pressure lamp or the water temperature alarm lamp lights up REVERSED ENGINE REVOLUTION AND RE...

Page 97: ...do not use gasoline but use regular cleanser A Always use proper tools that are in good condition Make sure you understand how to use them before performing any service work A When installing be sure...

Page 98: ...on or six months Check of radiator hoses and clamp bands 19 Every 400 hours Replacement of fuel filter cartridge 15 Cleaning of water separator Every 500 hours Removal of sediment in fuel tank Cleanin...

Page 99: ...ow sulfur or high sulfur fuel is employed Recommendable X Not recommendable TBN Total Base Number Fuel A Diesel Fuel Specification Type and Sulfur Content ppm used must be compliant with all applicabl...

Page 100: ...els EGR Exhaust Gas Re circulation Above 25 77 SAE30 SAE10W 30 or 15W 40 10 to 25 14 to 77 SAE10W 30 or 15W 40 Below 10 14 SAE10W 30 Fuel type Engine oil classification API classification Engines with...

Page 101: ...ch the engine is operated A Use of diesel fuel with sulfur content less than 0 10 1000 ppm is strongly recommended A If high sulfur fuel sulfur content 0 50 5000 ppm to 1 0 10000 ppm is used as a dies...

Page 102: ...tanks only 1 Fill the fuel tank to the fullest extent Open the fuel filter lever 2 Open the air vent cock on top of the fuel injection pump 3 Turn the engine continue it for about 10 seconds then stop...

Page 103: ...pes are not installed plug them at both ends with clean cloth or paper to prevent dirt from entering Dirt in the pipes can cause fuel injection pump malfunction BCleaning the fuel filter pot Every 100...

Page 104: ...Always stop the engine and allow it to cool before conducting inspections maintenance or for a cleaning procedure A Contact with engine oil can damage your skin Put on gloves when using engine oil If...

Page 105: ...ions A Do not drain oil after running the engine Allow engine to cool down sufficiently 1 Change oil after the initial 50 hours of operation and every 200 hours thereafter See table below A Changing i...

Page 106: ...or a while and check for oil leaks through the seal before checking the engine oil level Add oil if necessary A Wipe off any oil sticking to the machine completely RADIATOR Coolant will last for one d...

Page 107: ...drain cocks one is at the crankcase side and the other is at the lower part of the radiator as figures below A If the radiator cap has to be removed follow the caution and securely retighten the cap...

Page 108: ...d and found that hoses are swollen hardened or cracked BPrecaution at overheating The event that the coolant temperature is nearly or more than the boiling point is called OVERHEATING While running ma...

Page 109: ...loying LLC mixed cooling water flush the radiator with fresh water Repeat this procedure 2 or 3 times to clean up the radiator and engine block from inside 3 Mixing the LLC Premix 50 LLC with 50 clean...

Page 110: ...t overservice the air cleaner element Overservicing may cause dirt to enter the engine causing premature wear Use the dust indicator as a guide on when to service BEvacuator valve Open the evacuator v...

Page 111: ...l injury A Be sure to stop the engine and remove the key before checking the belt tension A Be sure to reinstall the detached safety shield after maintenance or checking 1 Stop the engine and remove t...

Page 112: ...nce water may freeze when the temperature drops below 0 C 32 F it is very important that no water is left in the machine A When using anti freeze it is not necessary to take step 1 above 2 Remove dirt...

Page 113: ...insufficient Check fuel system Overheating of moving parts Check lubricating oil system Check to see if lubricating oil filter is working properly Filter element deposited with impurities would cause...

Page 114: ...mixing ratio Radiator net or radiator fin clogged with dust Clean net or fin carefully Inside of radiator or coolant flow route corroded Clean or replace radiator and parts Fan or radiator or radiator...

Page 115: ...3 2800 23 0 2700 30 8 2700 Maximum bare speed rpm 3000 2900 Minimum bare idling speed rpm 750 to 850 Order of firing 1 2 3 Direction of rotation Counter clockwise viewed from flywheel side Injection...

Page 116: ...4 7 2800 28 7 2800 38 5 2800 Maximum bare speed rpm 3000 Minimum bare idling speed rpm 750 to 850 Order of firing 1 3 4 2 Direction of rotation Counter clockwise viewed from flywheel side Injection pu...

Page 117: ...950 Minimum bare idling speed rpm 750 to 850 850 to 950 Order of firing 1 3 4 2 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch Type mini pump Injection pressure...

Page 118: ...1800 20 2 1800 18 2 1800 24 4 1800 12 8 1500 17 2 1500 15 5 1500 20 8 1500 SAE NET Standby kW rpm H P SAEJ1349 HP rpm 18 1 1800 24 3 1800 21 8 1800 29 2 1800 15 0 1500 20 1 1500 18 1 1500 24 3 1500 M...

Page 119: ...HP rpm 24 5 1800 32 8 1800 20 2 1800 27 1 1800 20 4 1500 27 3 1500 17 2 1500 23 1 1500 SAE NET Standby kW rpm H P SAEJ1349 HP rpm 27 1 1800 36 3 1800 24 2 1800 32 4 1800 22 5 1500 30 2 1500 20 1 1500...

Page 120: ...ype E TVCS SAE NET Continuous kW rpm H P SAEJ1349 HP rpm 22 1 1800 29 6 1800 18 8 1500 25 2 1500 SAE NET Standby kW rpm H P SAEJ1349 HP rpm 26 5 1800 35 5 1800 22 0 1500 29 5 1500 Maximum bare speed r...

Page 121: ...32 WIRING DIAGRAMS ENGLISH WIRING DIAGRAMS E book 32...

Page 122: ...33 WIRING DIAGRAMS ENGLISH E book 33...

Page 123: ...Old Seward Hwy 1919 Van Horn Road 17660 W Valley Hwy 5064 Bennett Loop Anchorage AK 99518 Fairbanks AK 99701 Tukwilla WA 98188 Williston ND 58801 907 341 2250 877 341 2250 907 458 9049 888 868 9049 42...

Page 124: ...ESIalaska com Equipment Source Inc THIS PAGE INTENTIONALLY LEFT BLANK...

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Page 127: ...80 Old Seward Hwy 1919 Van Horn Road 17660 W Valley Hwy 5064 Bennett Loop Anchorage AK 99518 Fairbanks AK 99701 Tukwilla WA 98188 Williston ND 58801 907 341 2250 877 341 2250 907 458 9049 888 868 9049...

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Summary of Contents for KPG Series

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ESI KPG Series, Operation & Maintenance Manual, Page: 56 / 127

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Summary of Contents for KPG Series

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