ESAB Rogue ES 180i Pro Instruction Manual Download | Manualshive

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ORDERING NUMBERS

0463 710 001

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© ESAB AB 2020

ORDERING NUMBERS

Ordering number

Denomination

Type

Notes

0700 500 078

Power source

ES 180i Pro

Europe

0700 500 079

Power source

ES 200i Pro

Europe

0700 500 082

Power source

ES 200i Pro

Middle
East

0700 500 074

Power source

ES 200i Pro

India

0463 710 001

Instruction manual

Technical documentation is available on the Internet at:

www.esab.com

The three last digits in the document number of the manual show the version of the manual.
Therefore they are replaced with * here. Make sure to use a manual with a serial number or
software version that corresponds with the product, see the front page of the manual.

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Summary of Contents for Rogue ES 180i Pro

Page 1: ...Rogue Instruction manual 0463 710 001 GB 20200323 Valid for A01 xxx xxxx ES 180i Pro ES 200i Pro ...

Page 2: ......

Page 3: ...uipment 8 3 TECHNICAL DATA 9 4 INSTALLATION 11 4 1 Location 11 4 2 Lifting instructions 11 4 3 Mains supply 12 5 MAINTENANCE 14 5 1 Routine maintenance 14 5 2 Cleaning instruction 14 6 TROUBLESHOOTING 16 7 ORDERING SPARE PARTS 17 DIAGRAM 18 ORDERING NUMBERS 19 ACCESSORIES 20 Rights reserved to alter specifications without notice ...

Page 4: ...ty precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel well acquainted with the operation of the equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to th...

Page 5: ...o yourself and others Take precautions when welding and cutting ELECTRIC SHOCK Can kill Install and ground the unit in accordance with instruction manual Do not touch live electrical parts or electrodes with bare skin wet gloves or wet clothing Insulate yourself from work and ground Ensure your working position is safe ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemake...

Page 6: ... and tools away from moving parts FIRE HAZARD Sparks spatter can cause fire Make sure that there are no inflammable materials nearby Do not use on closed containers HOT SURFACE Parts can burn Do not touch parts bare handed Allow cooling period before working on equipment To handle hot parts use proper tools and or insulated welding gloves to prevent burns MALFUNCTION Call for expert assistance in ...

Page 7: ...d or electronic equipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible for the equipment it is your responsibility to obtain information on approved collection stations For further information contact the nearest ESAB dealer ESAB has an assortment of welding accessories and personal protection equipment for purchase For ordering informa...

Page 8: ...er source intended for MMA Manual Metal Arc and TIG Tungsten Inert Gas welding ESAB accessories for the product can be found in the ACCESSORIES chapter of this manual 2 1 Equipment Rogue ES 180i Pro ES 200i Pro includes Power Source Work Clamp Leadset Electrode Holder Leadset Safety Manual Quick Start Guide Shoulder Strap ...

Page 9: ...0 duty cycle 129 A 25 2 V 70 A 22 8 V 116 A 24 6 V 70 A 22 8 V 100 duty cycle 100 A 24 V 55 A 22 2 V 90 A 23 6 V 55 A 22 2 V Permissible load at Live TIG 25 duty cycle 200 A 18 V 140 A 15 6 V 180 A 17 2 V 140 A 15 6 V 60 duty cycle 129 A 15 2 V 90 A 13 6 V 116 A 14 6 V 90 A 13 6 V 100 duty cycle 100 A 14 V 70 A 12 8 V 90 A 13 6 V 70 A 12 8 V Apparent power I2 at maximum current 6 9 kVA 3 3 kVA 6 k...

Page 10: ...sulation class transformer H H H H Enclosure class IP23S IP23S IP23S IP23S Application class Mains supply Ssc min Minimum short circuit power on the network in accordance with IEC 61000 3 12 Duty cycle The duty cycle refers to the time as a percentage of a ten minute period that you can weld or cut at a certain load without overloading The duty cycle is valid for 40 C 104 F or below Enclosure clas...

Page 11: ...oling air inlets and outlets are not obstructed A Minimum 200 mm 8 in B Minimum 200 mm 8 in WARNING Secure the equipment particularly if the ground is uneven or sloping 4 2 Lifting instructions These units are equipped with a handle for carrying purposes WARNING Electric shock can kill Do not touch live electrical parts Disconnect input power conductors from de energized supply line before moving ...

Page 12: ...y that the equipment is connected only to a supply with a short circuit power greater than or equal to Sscmin Refer to the technical data in the TECHNICAL DATA chapter The power source will automatically adjust to the supplied input voltage Make sure that it is protected by the correct fuse rating A protective ground connection must be made in accordance with regulations 1 Rating plate with supply...

Page 13: ...e 4 mm2 4 mm2 NOTE Different variants of ES 180i Pro ES 200i Pro are certified for different outlet voltages Always refer to the rating plate for the specification of the power source in use NOTE Use the power source in accordance with the relevant national regulations Supply from power generators The power source can be supplied from different types of generators However some generators may not p...

Page 14: ... The torch is clean and not damaged 5 1 Routine maintenance Maintenance schedule during normal conditions Check equipment prior to every use Interval Area to maintain Every 3 months Clean or replace unreadable labels Clean weld terminals Check or replace weld cables Every 6 months Clean inside equipment Use dry compressed air with reduced pressure 5 2 Cleaning instruction To maintain the performan...

Page 15: ... safety glasses masks gloves and safety shoes 1 Disconnect the power source from the mains supply 2 Open the enclosure and use a vacuum cleaner to remove any accumulated dirt metal filings slag and loose material Keep the shunt and lead screw surfaces clean as accumulated foreign material may reduce the welders output welding current ...

Page 16: ...ct with the workpiece Make sure that the TIG torch lead is connected to the negative welding terminal Make sure that the correct shielding gas gas flow welding current filler rod placement electrode diameter and welding mode on power source is used Make sure that the gas valve on the TIG torch is ON No arc Check that the electrical power supply switch is turned on Check that the display is on to v...

Page 17: ...l and European standards EN60974 1 and EN60974 10 On completion of service or repair work it is the responsibility of the person s performing the work to ensure that the product still complies with the requirements of the above standards Spare parts and wear parts can be ordered through your nearest ESAB dealer see esab com When ordering please state product type serial number designation and spar...

Page 18: ...DIAGRAM 0463 710 001 18 ESAB AB 2020 DIAGRAM From serial number A01 xxx xxxx ...

Page 19: ...0i Pro Middle East 0700 500 074 Power source ES 200i Pro India 0463 710 001 Instruction manual Technical documentation is available on the Internet at www esab com The three last digits in the document number of the manual show the version of the manual Therefore they are replaced with here Make sure to use a manual with a serial number or software version that corresponds with the product see the...

Page 20: ...6 903 Return cable kit OKC 50 5 m Return cable kit OKC 50 3 m 0160 360 881 OKC 50 male cable connector 1 0 4 0 cable 50 mm EU 0700 006 900 Electrode holder Handy 200A with 25 mm 3 m OKC 50 0700 500 084 Remote control Handheld remote MMA 4 W4014450 Remote control Foot pedal with 4 5 m 15 ft cable 8 PIN 0700 500 085 Rogue plastic case Toolbox 0700 500 086 Shoulder strap ...

Page 21: ...ACCESSORIES 0463 710 001 21 ESAB AB 2020 ...

Page 22: ...For contact information visit esab com ESAB AB Lindholmsallén 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com ...

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