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5.2

Îáúÿñíåíèå ôóíêöèîíèðîâàíèÿ

Ñêîðîñòü ïîäà÷è ïðîâîëîêè

Ýòîò ïàðàìåòð îïðåäåëÿåò òðåáóåìóþ ñêîðîñòü ïîäà÷è ïðèñàäî÷íîé

ïðîâîëîêè â ì/ìèí.

2-øàãîâûé ðåæèì

 2-øàãîâîì ðåæèìå, ïîñëå íàæàòèÿ ïåðåêëþ÷àòåëÿ íà÷èíàåòñÿ ïîäà÷à ãàçà,

çàòåì íà÷èíàåòñÿ ïîäà÷à ïðîâîëîêè. Ïðîöåññ ñâàðêè çàâåðøàåòñÿ ïîñëå

îòïóñêàíèÿ ïåðåêëþ÷àòåëÿ, ïðè ýòîì ïðåêðàùàåòñÿ ïîäà÷à ïðîâîëîêè è

ïîäà÷à ãàçà.

4-øàãîâûé ðåæèì

 4-øàãîâîì ðåæèìå ïîäà÷à ãàçà íà÷èíàåòñÿ, êîãäà ïåðåêëþ÷àòåëü

íàæèìàåòñÿ, à ïîäà÷à ïðîâîëîêè íà÷èíàåòñÿ, êîãäà îí îòïóñêàåòñÿ. Ïðîöåññ

ñâàðêè ïðîäîëæàåòñÿ äî òåõ ïîð, ïîêà ïåðåêëþ÷àòåëü íå áóäåò ñíîâà íàæàò,

ïîñëå ÷åãî ïîäà÷à ïðîâîëîêè îñòàíàâëèâàåòñÿ. Êîãäà ïåðåêëþ÷àòåëü

îòïóñêàåòñÿ, ïðåêðàùàåòñÿ ïîäà÷à ãàçà.

Òî÷å÷íàÿ ñâàðêà

Ðåæèì òî÷å÷íîé ñâàðêè èñïîëüçóåòñÿ, êîãäà âû õîòèòå ïðîèçâåñòè ñâàðêó íà

êîðîòêèõ, ïîâòîðÿþùèõñÿ ó÷àñòêàõ, ñ ïðåäâàðèòåëüíî çàäàííîé

ïðîäîëæèòåëüíîñòüþ ñâàðêè.

Ïðè íàæàòèè ïåðåêëþ÷àòåëÿ íà÷èíàåòñÿ ïîäà÷à ãàçà, è ïðîäîëæàåòñÿ â

òå÷åíèå âðåìåíè, êîòîðîå ðåãóëèðóåòñÿ ñõåìîé íà ïå÷àòíîé ïëàòå. Ïîñëå ýòîãî

íà÷èíàåòñÿ ïðîöåññ ñâàðêè ñ çàäàííîé äëèòåëüíîñòüþ. Ïî çàâåðøåíèè

ïðîöåññà ñâàðêè ïîäà÷à ãàçà ïðåêðàùàåòñÿ.

Õîëîäíàÿ ïîäà÷à ïðîâîëîêè

Ðåæèì õîëîäíîé ïîäà÷è ïðîâîëîêè èñïîëüçóåòñÿ äëÿ òîãî, ÷òîáû ïîäà÷à

ïðîâîëîêè îñóùåñòâëÿëàñü áåç âêëþ÷åíèÿ ñâàðî÷íîãî íàïðÿæåíèÿ è ïîäà÷è

ãàçà.

Àêòèâèçàöèÿ õîëîäíîé ïîäà÷è ïðîâîëîêè: íàæìèòå âûêëþ÷àòåëü, ïîñëå ÷åãî

íà÷íåòñÿ ïîäà÷à ïðîâîëîêè.

Ïðîäóâêà ãàçîì

Ïðîäóâêà ãàçîì èñïîëüçóåòñÿ äëÿ òîãî, ÷òîáû èçìåðèòü ðàñõîä ãàçà, èëè äëÿ

î÷èñòêè ãàçîâûõ øëàíãîâ, ñ òåì ÷òîáû ïåðåä íà÷àëîì ñâàðêè óäàëèòü èç íèõ

âîçäóõ è âëàãó. Ïðè ïðîäóâêå ãàçîì äîëæíî áûòü âûêëþ÷åíî íàïðÿæåíèå è

îñòàíîâëåíà ïîäà÷à ïðîâîëîêè.

Àêòèâèçàöèÿ ôóíêöèè ïðîäóâêè ãàçîì: Íàæìèòå âûêëþ÷àòåëü, ïîñëå ÷åãî

íà÷íåòñÿ ïðîäóâêà ãàçîì.

RU

Summary of Contents for OrigoFeed 30-2

Page 1: ...Valid for serial no 418 xxx xxxx to 435 xxx xxxx 0459 508 027 040810 OrigoFeed 30 2 OrigoFeed 30 4 Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè ...

Page 2: ... 2 Rights reserved to alter specifications without notice Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ Ðóññêèé 3 ENGLISH 14 ...

Page 3: ...ïðàâëåíèÿ 8 5 2 Îáúÿñíåíèå ôóíêöèîíèðîâàíèÿ 10 5 3 Äàâëåíèå ïîäà è ïðîâîëîêè 11 5 4 Çàìåíà è âñòàâêà ïðîâîëîêè 11 5 5 Çàìåíà ïîäàþùåãî ðîëèêà óñòðîéñòâà OrigoFeed 30 2 12 5 6 Çàìåíà ïîäàþùåãî ðîëèêà óñòðîéñòâà OrigoFeed 30 4 12 6 ÒÅÕÍÈ ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 12 6 1 Ïðîâåðêà è î èñòêà 13 7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ÀÑÒÅÉ 13 ÑÕÅÌÀ 25 ÍÎÌÅÐ ÇÀÊÀÇÀ 27 ÁÛÑÒÐÎÈÝÍÀØÈÂÅÌÛÅ ÄÅÒÀËÈ 28 ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 32 ...

Page 4: ...âîçäåéñòâèÿ ñâàðî íîé äóãè 3 Ðàáî åå ìåñòî äîëæíî S îòâå àòü óñëîâèÿì ýêñïëóàòàöèè S íå èìåòü ñêâîçíÿêîâ 4 Ñðåäñòâà çàùèòû ïåðñîíàëà S Âî âñåõ ñëó àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû íàïðèìåð çàùèòíûå î êè îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó óêðàøåíèÿ è ò ä íàïðèìåð øàðôû áðàñëåòû êîëüöà êîòîðûå ìîãóò ïîïàñòü â ñâàðî...

Page 5: ...êîæè S Çàùèòèòå ãëàçà è êîæó Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè öâåòíûå ëèíçû è çàùèòíóþ ñïåöîäåæäó S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ S Èñêðû áðûçãè ìåòàëëà ìîãóò âûçâàòü ïîæàð Óáåäèòåñü â îòñóòñòâèè ãîðþ èõ ìàòåðèàëîâ ïîáëèçîñòè îò ìåñòà ñâàðêè ÓÌ ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà Èñïîëüçó...

Page 6: ...àâëåíèå Ãàçû äëÿ ñâàðêè ñïîñîáàìè MIG MAG 5 áàð Ãàçû äëÿ ñâàðêè ñïîñîáàìè MIG MAG 5 áàð Ìàêñèìàëüíàÿ äîïóñòèìàÿ íàãðóçêà ïðè ðàáî åì öèêëå 60 ðàáî åì öèêëå 100 365 A 280 A 365 A 280 A Êëàññ çàùèòû êîðïóñà Áàçîâîå èñïîëíåíèå ñ ãåðìåòè íûì äåðæàòåëåì êàòóøêè ñ êàòóøêîé MarathonPact IP2X IP23 IP23 IP2X IP23 IP23 Ïðèíàäëåæíîñòè ñì ñòð 32 Êëàññ êîæóõà Íîðìû IP óêàçûâàþò êëàññ êîæóõà ò å ñòåïåíü çàùèòû ...

Page 7: ...à ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè ÂÍÈÌÀÍÈÅ Ïðè ïðîâåäåíèè ñâàðêè â óñëîâèÿõ ïîâûøåííîé îïàñíîñòè ïîðàæåíèÿ ýëåêòðè åñêèì òîêîì ðàçðåøàåòñÿ èñïîëüçîâàòü òîëüêî èñòî íèêè ïèòàíèÿ â ñîîòâåòñòâóþùåì áåçîïàñíîì èñïîëíåíèè Òàêèå èñòî íèêè ïèòàíèÿ ïîìå åíû ñèìâîëîì 4 1 Èíñòðóêöèè ïî ïîäúåìó Íîìåð çàêàçà äëÿ ïîäúåìíîé ïðîóøèíû ìîæíî íàéòè íà ñòðàíèöå 32 Âíèìàíèå Ïðè èñïîëüçîâàíèè äðóãîãî ìîí...

Page 8: ...äàéòå îñòîðîæíîñòü Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè òðàâìû ÎÑÒÎÐÎÆÍÎ Ïðè èñïîëüçîâàíèè àãðåãàòà ïîäà è ïðîâîëîêè ñ ïðîòèâîâåñîì âîçíèêàåò îïàñíîñòü îïðîêèäûâàíèÿ Çàêðåïèòå îáîðóäîâàíèå îñîáåííî åñëè îíî óñòàíîâëåíî íà íåðîâíîé èëè íàêëîííîé ïîâåðõíîñòè Ïðè ïåðåìåùåíèè îáîðóäîâàíèÿ èñïîëüçóéòå ñïåöèàëüíóþ ðóêîÿòêó Âíèìàíèå Íå íàäàâëèâàéòå íà ñâàðî íûé ïèñòîëåò 5 1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ...

Page 9: ...ëÿ îò èñòî íèêà ïèòàíèÿ OrigoFeed 30 4 1 Ðó êà çàäàíèÿ ñêîðîñòè ïîäà è ïðîâîëîêè 6 Ïîäñîåäèíåíèå ñâàðî íîãî ïèñòîëåòà 2 Ïåðåêëþ àòåëü äëÿ àêòèâèçàöèè ðåæèìîâ 2 4 øàãîâîãî òî å íîé ñâàðêè õîëîäíîé ïîäà è ïðîâîëîêè èëè ïðîäóâêè ãàçîì 7 Ïîäñîåäèíåíèå ñâàðî íîé öåïè ê èñòî íèêó ïèòàíèÿ OKC 3 Ðó êà çàäàíèÿ äëèòåëüíîñòü òî å íîé ñâàðêè 8 Ïîäñîåäèíåíèå çàùèòíîãî ãàçà 4 Ðó êà íàñòðîéêè âðåìåíè ïåðåõîäà äó...

Page 10: ...îòèòå ïðîèçâåñòè ñâàðêó íà êîðîòêèõ ïîâòîðÿþùèõñÿ ó àñòêàõ ñ ïðåäâàðèòåëüíî çàäàííîé ïðîäîëæèòåëüíîñòüþ ñâàðêè Ïðè íàæàòèè ïåðåêëþ àòåëÿ íà èíàåòñÿ ïîäà à ãàçà è ïðîäîëæàåòñÿ â òå åíèå âðåìåíè êîòîðîå ðåãóëèðóåòñÿ ñõåìîé íà ïå àòíîé ïëàòå Ïîñëå ýòîãî íà èíàåòñÿ ïðîöåññ ñâàðêè ñ çàäàííîé äëèòåëüíîñòüþ Ïî çàâåðøåíèè ïðîöåññà ñâàðêè ïîäà à ãàçà ïðåêðàùàåòñÿ Õîëîäíàÿ ïîäà à ïðîâîëîêè Ðåæèì õîëîäíîé ïî...

Page 11: ...îñòü óâåëè èâàåòñÿ äî çàäàííîé óñòàâêè 5 3 Äàâëåíèå ïîäà è ïðîâîëîêè Ïðåæäå âñåãî óáåäèòåñü â òîì òî ïðîâîëîêà áåñïðåïÿòñòâåííî äâèæåòñÿ åðåç íàïðàâëÿþùèå Ïîñëå ýòîãî óñòàíîâèòå óñèëèå ñîçäàâàåìîå ðîëèêàìè ïîäà è ïðîâîëîêè Ïîìíèòå òî ýòî óñèëèå íå äîëæíî áûòü ðåçìåðíûì Ðèñ 1 Ðèñ 2 Äëÿ ïðîâåðêè ïðàâèëüíîñòè óñòàíîâêè óñèëèÿ ïîäà è ïîìåñòèòå êàêîé ëèáî òâåðäûé ïðåäìåò íàïðèìåð äåðåâÿííûé áðóñîê íà ï...

Page 12: ...îáû ðàçìåðíàÿ ìåòêà òðåáóåìîé êàíàâêè áûëà îáðàùåíà ê âàì 5 6 Çàìåíà ïîäàþùåãî ðîëèêà óñòðîéñòâà OrigoFeed 30 4 S Îòêðîéòå áîêîâóþ ïàíåëü S Îòñîåäèíèòå äàò èê äàâëåíèÿ 1 îòêèíóâ åãî âïåðåä S Îòñîåäèíèòå ïîäàþùèå ðîëèêè 2 îòâèíòèâ ãàéêè 3 è âûòÿíóâ ðîëèêè íàðóæó Äëÿ óñòàíîâêè ïîâòîðèòå âûøåîïèñàííûå îïåðàöèè â îáðàòíîì ïîðÿäêå Âûáîð êàíàâîê â ïîäàþùèõ ðîëèêàõ Ïîâåðíèòå ïîäàþùèé ðîëèê òàê òîáû ðàçìå...

Page 13: ...ñòàíîâêè ïîäà è S Ðåãóëèðîâêà òîðìîçíîãî óñèëèÿ S Óñòàíîâèòü êðàñíóþ ðóêîÿòêó â ïîëîæåíèå áëîêèðîâêè S Âñòàâèòü îòâåðòêó â ïðóæèíû èìåþùèåñÿ âî âòóëêå Äëÿ óìåíüøåíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïî àñîâîé ñòðåëêå Äëÿ óâåëè åíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïðîòèâ àñîâîé ñòðåëêè Ïðèìå àíèå Îáå ïðóæèíû ñëåäóåò ïîâîðà èâàòü íà îäèíàêîâîå èñëî îáîðîòîâ Ñâàðî íàÿ ãîðåëêà S Äëÿ îáåñïå åíèÿ...

Page 14: ...18 6 1 Connections and control devices 19 6 2 Explanation of function 20 6 3 Wire feed pressure 21 6 4 Replacing and inserting wire 22 6 5 Changing feed roller OrigoFeed 30 2 22 6 6 Changing feed roller OrigoFeed 30 4 22 7 MAINTENANCE 23 7 1 Inspection and cleaning 23 8 ORDERING SPARE PARTS 23 DIAGRAM 25 ORDERING NUMBER 27 WEAR COMPONENTS 28 ACCESSORIES 32 ...

Page 15: ...pment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S no unauthorized person is stationed within the working a...

Page 16: ...ders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction PROTECT YOURSELF AND OTHERS ESAB can provide you wi...

Page 17: ... MIG MAG welding 5 bar Maximum permissible load at 60 duty cycle 100 duty cycle 365 A 280 A 365 A 280 A Enclosure class basic version with sealed bobbin holder with MarathonPact IP2X IP23 IP23 IP2X IP23 IP23 Accessories see page 32 Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Apparatus marked IP2X are intended ...

Page 18: ...ed with the symbol 5 1 Lifting instructions Order number for lifting eyelet can be found on page 32 Note If another mounting device is used this should be insulated from the wire feed unit 6 OPERATION General safety regulations for the handling of the equipment can be found on page 15 Read through before you start using the equipment WARNING Assure that the side panels are closed during operation ...

Page 19: ...he gun 6 1 Connections and control devices Connecting control cable When connecting the control cable it is important to secure the cable with the load removing grommet Ensure that the cover is properly screwed into place OrigoFeed 30 2 1 Knob for setting wire feed speed 4 Connection for welding gun 2 Knob for setting burnback time 5 Connection for welding current from power source OKC 3 Switch fo...

Page 20: ... by the wire feed when the trigger switch is pressed in The welding process is concluded when the trigger switch is released the wire feed stops and the gas stops flowing 4 stroke With 4 stroke the gas flow starts when the trigger switch is pressed in and the wire feed starts when it is released The welding process continues until the switch is pressed in again the wire feed stops and when the swi...

Page 21: ... of welding with a risk of the wire being caught in the weld pool Too long a burnback time results in a shorter stickout with increased risk of the arc striking back to the contact tip Creep start Creep start means that the wire is fed at 50 lower speed until it comes into electrical contact with the workpiece at which point the speed increases to the set speed 6 3 Wire feed pressure Start by maki...

Page 22: ...d 30 2 S Open the side panel S Disconnect the pressure sensor 1 by folding it backwards S Disconnect and remove the Allen screw 2 and the washer S Pull out the feed roller 3 During installation repeat the above in the reverse order Choice of track in the feed roller Turn the feed roller with the dimensioning mark for the required track towards you 6 6 Changing feed roller OrigoFeed 30 4 S Open the...

Page 23: ...ting the braking torque S Turn the red handle to the locked position S Insert a screwdriver into the springs in the hub Turn the springs clockwise to reduce the braking torque Turn the springs counterclockwise to increase the braking torque NB Turn both springs through the same amount Welding gun S Cleaning and replacement of the welding gun s wear parts should take place at regular intervals in o...

Page 24: ... 24 page ...

Page 25: ...Edition 040810 Diagram Ñõåìà 25 bm38e11a OrigoFeed 30 2 ...

Page 26: ...Edition 040810 26 bm38e11a OrigoFeed 30 4 ...

Page 27: ...Edition 040810 Ordering number Íîìåð çàêàçà 27 bm38o11a Ordering no Denomination Type 0459 495 782 Wire feed unit OrigoFeed 30 2 0459 495 882 Wire feed unit OrigoFeed 30 4 0459 508 990 Spare parts list OrigoFeed 30 2 OrigoFeed 30 4 ...

Page 28: ...cluded in item HM100 HM10 0455 907 001 Pressure roller Flat Included in item HM100 HM11 Nut M8 Included in item HM100 HM12 0469 835 001 Pressure arm Included in item HM100 HM13 0456 088 001 Shaft Included in item HM100 HM14 0455 896 001 Spring HM15 Nut M10 HM16 0458 748 002 Insulating washer HM17 0458 748 001 Insulating bushing HM18 0156 602 001 0332 318 001 Inlet nozzle S Inlet nozzle For Fe Ss A...

Page 29: ...OrigoFeed 30 2 Edition 040810 29 bm38whm1 ...

Page 30: ...For Fe Ss cored wire Ø 1 0 1 2 mm V groove 0369 557 004 Feed roller For Cored wire Ø 1 0 1 2 1 4 1 6 mm V Knurled groove 0369 557 011 Feed roller For Al wire Ø 0 8 0 9 mm U groove 0369 557 006 Feed roller For Al wire Ø 1 0 1 2 mm U groove HN12 0459 441 880 Gear adapter HN13 0455 049 001 Inlet nozzle HN14 0455 906 001 Spacer sleeve HN15 0455 907 001 Pressure roller Flat HN16 0215 702 708 Locking wa...

Page 31: ...OrigoFeed 30 4 Edition 040810 31 bm38whn1 ...

Page 32: ...åëüíûå ïðèíàäëåæíîñòè 32 bm38a11a 1 Bobbin cover plastic Ø 300mm 0458 674 880 1 Adapter for 5 kg bobbin 0455 410 001 1 2 Lifting eye Brake hub 0458 706 880 0146 967 881 1 2 Turning piece Quick connector MarathonPact 0458 703 880 F102 440 880 1 Wheel kit 0458 707 880 ...

Page 33: ...cket for connection set 0459 234 880 Counter balance device includes mast and counter balance 0458 705 880 Water kit 0459 564 880 Connection set Connection set 1 7 m Connection set 5 m Connection set 10 m Connection set 5 m water Connection set 10 m water 0459 532 880 0459 532 881 0459 532 882 0459 532 891 0459 532 892 ...

Page 34: ... 34 backpage ...

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