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3.3.2  OPERATIONAL DESCRIPTION OF DISPLAY

The display screen presents a two-line alphanumeric

display.  The upper line displays the main control func-

tion and the lower line displays the selections and set-

tings made.  Additionally, the upper line indicates mea-

sured  data  during  welding  and  holds  this  data  until

changed by the keypads.

The right and left keypads are used to increase and

decrease the setting of parameters.  The arrow point-

ing up on the right keypad indicates an increase in pa-

rameter value while the arrow pointing down on the left

keypad indicates a decrease in parameter value.

The keypads are also used to select between different

choices.  For this operation, the right keypad selects

choices to the right as indicated by the arrow.  Like-

wise, the left keypad will select choices to the left as

indicated by the arrow.  The middle keypad is used to

step to the next line in a list to be changed.

Finding and setting a welding condition is an iterative

process.  This means that one or more parameters

are tuned to reach a desired result.  Tuning means

that the value of a parameter is changed, a test weld is

performed, and based upon the test weld results, the

operator will either change the setting or select another

parameter to tune.  This process continues until a sat-

isfactory welding condition for the job is found.

To make this process effective with as few controls as

possible, all parameters are stored in a dynamic list.

The order of the parameter list is based upon whether

or not the value is changed.  This will always keep the

most likely parameter to be changed accessible and

the second most likely parameter to be the next pa-

rameter to be accessed.  Changing a parameter will

put that parameter line on top of the list.  Not changing

the parameter will leave it in its position.  This applies

only to MIG set parameters such as voltage, wire feed

speed, inductance, spot time, etc.  In this way, the it-

erative process of finding a set of welding parameters

will be accelerated.

To limit the number of lines in the list, only those items

selected are present in the list.  If SEL SET-UP TYPE

is "guided mode" you will find lines in the list that will

allow the operator to specify wire type, wire size, shield-

ing gas, plate size, voltage trim, and wire speed.  If

"manual mode" is selected, SEL SET-UP TYPE will

disappear and the operator will find lines allowing the

setting of voltage, wire feed speed, and inductance.

When the operator starts to weld or hits the torch switch,

the top of the list is displayed.  An overview of the total

setting is made by stepping down the parameter list.

(It is only possible to step down the list and set or se-

lect.)  Notes may be made in the free space of the

front panel.

3.3.3   OPERATIONAL PROCEDURE OF DISPLAY

A. The upper line shows the main control func-

tion; SELect an item or SET a parameter.

B. The middle keypad advances the display to the

next line of parameters in the list.  The bottom

line shows the present (active) SELection or

SETting.  If this is satisfactory, and another

item is desired, press the middle keypad again.

C. If  the  left  or  right  keypad  is  pressed,  the

SELection  is  changed.    A  SET  value  of  a

parameter is set by pressing the left (decrease)

or right (increase) keypad again.  One of the

following will occur the next time the middle

keypad is pressed:

1. If  other  lines  are  dependent  on  the

SELection made, they will appear the next

time the middle keypad is pressed.

2. A change of a parameter that the operator

SET will put that parameter at the top of

this list the next time the middle keypad is

pressed and the list will move down a line.

The  next  line  will  be  displayed  (not  the

second in the list).  If the torch switch is

pressed instead of the middle keypad, the

changed parameter at the top of the list

will be displayed.

D. When the torch switch is pressed and/or weld-

ing starts, the display's lower line shows the

last SET item.  The upper line shows measured

data (normally current and voltage).

E. After welding, the upper line returns to the main

control  function  text  when  any  of  the  three

keypads are pressed the first time.

F. If a SET parameter is in the lower line of the

display during welding, the left (decrease) and

right (increase) keypads may be used.  The two

knobs on the torch or pendant may be used to

change the parameters since they have the

same function as the left and right keypads.

Summary of Contents for Migmaster 300i cvcc

Page 1: ...Migmaster 300i cvcc WELDING POWER SUPPLY SERVICE AND MAINTENANCE BEFORE SERVICING READ AND COMPLY WITH THESE INSTRUCTIONS F 15 097 A March 2001...

Page 2: ...Finding Welding Parameters in MIG 12 3 5 Synergic Relationships and Functions 12 3 6 Servo Functions 12 3 7 Saving Welding Conditions 13 3 8 Fault Conditions 13 IV INSTALLATION OF POWER SOURCE AND AC...

Page 3: ...1 Stick Welding 22 5 3 2 TIG Welding 24 5 3 3 MIG Welding 24 5 3 3 1 Guided Mode of Setting Welding Parameters 24 5 3 3 2 Manual Mode of Setting Welding Parameters 24 5 4 Description of Trigger Type...

Page 4: ...on the workpiece which might pro duce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden hose...

Page 5: ...Never strike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Associati...

Page 6: ...nt Any claims for loss or damage occurring in transit must be filed with the carrier The carrier will furnish a copy of the bill of lading and the freight bill on request if the need to file a damage...

Page 7: ...023 030 and 034 045 regulator and adjustable flowmeter 10 gas hose 10 work cable and clamp 10 primary cable with plug and receptacle and Welding Handbooks Description Part Number Migmaster 300i cvcc...

Page 8: ...237 17718 2075238 052 1 4mm 948340 2075349 2075239 17719 2075240 1 16 1 6mm 948341 996997 2075239 17719 2075240 Soft Wires aluminum 035 9mm 996995 996996 948862 3 64 999578 996999 996998 948863 Wire S...

Page 9: ...zle Desc I D Standard Duty Heavy Duty 6 Tapered 3 8 998895 8 1 2 998893 999471 10 5 8 998894 999472 12 3 4 999473 12 Spot 3 4 17316 999625 10 Stud 5 8 17173 Uses Nozzles Adapter P N 999452 2 6 SAFETY...

Page 10: ...i cvcc Power Source Informa tion contained in this manual should be read carefully before performing service or maintenance tasks 3 2 POWER SOURCE The Power Source consists of three main components A...

Page 11: ...s selected are present in the list If SEL SET UP TYPE is guided mode you will find lines in the list that will allow the operator to specify wire type wire size shield ing gas plate size voltage trim...

Page 12: ...g param eters The wire speed and welding voltage is preset by the control unit as a function of the chosen consumables and material size Setting of the plate thickness will have the same effect as a c...

Page 13: ...hat the problem is in the following manner A Top row shows DETECTED A FAULT B Bottom row indicates the problem It may be difficult to see the message on occasion due to the function of the screen disp...

Page 14: ...assemblybyinsertingapinintoeachendofthe axle C Remove the existing shipping supports by un screwing from chassis 4 3 ELECTRICAL INPUT CONNECTIONS In order to provide a safe and convenient means to co...

Page 15: ...ARY OUTPUT CONNECTIONS The Migmaster 300i Power Source is completely self contained so that the front panel torch fittings are in ternally connected to the welding polarity dc reverse or dc straight v...

Page 16: ...ipment is to a large extent dependent on the use of welding cables and connections which are in good condition and of ad equate size 4 6 INSTALLATION FOR MIG WELDING BE SURE THE BRANCH CIRCUIT OR MAIN...

Page 17: ...4 6 3 3 THREADING WELDING WIRE A Turn off power switch WHEN THE POWER SWITCH IS ON AND GUN TRIGGER IS DEPRESSED THE ELECTRODE WIRE BECOMES ELECTRICALLY HOT AND THE WIRE FEED ROLLS ARE ACTIVATED B Rel...

Page 18: ...1 1 8in openendwrenchoranadjustablewrench To prevent damaging the O ring seals and plastic tube do not use the flowmeter tube as a handle when attaching the regulator Figure 4 6 R 50 Regulator C Make...

Page 19: ...CHING WORKPIECE WHEN INITIALLYAPPLYING POWER BE SURE THAT GAS CYLINDER VALVE IS CLOSED TO PREVENT GAS FROM BEING PRESENT WHEN INITIALLY APPLYING POWER The Migmaster 300i Power Source is not designed f...

Page 20: ...to the ELEC TRODE negative output receptacle J6 and the plug of the Work lead to the ELECTRODE positive out put receptacle J5 Refer to Section V for operational instructions NOTE The TIG or MIG Torch...

Page 21: ...the helmet is lowered over the face the opera tor should wear flash goggles with filter lenses underhishelmet Thehelmetfilterplateshould be shade number 11 nonferrous or 12 fer rous All those viewing...

Page 22: ...or wire speed for desired arc characteristics These changes can be made while welding NOTE Make small changes when fine tuning the arc Too large a change will make the arc unstable When entering setup...

Page 23: ...increase PRE FLOW or to decrease PRE FLOW Use to increase POST FLOW or to decrease POST FLOW Table 5 1 Migmaster 300i cvcc STICK Process Display Action Connect electrode holder and Work lead Select S...

Page 24: ...rce 1 manual mode and 2 guided mode Both modes will be briefly explained here For detailed explanation refer to Section III paragraph 3 3 The selection is made when SEL SET UP TYPE ap pears The bottom...

Page 25: ...switch Power on unit Set shielding gas flowmeter to 35 cfh Use or to change WIRE TYPE to desired material Note Wire Type Options are listed in Table 4 3 Use or to change WIRE SIZE to desired diameter...

Page 26: ...e WIRE SIZE Press or to change GAS SHIELD mixture Press or to change TRIGGER TYPE COMMENT Active lists options active list 1 active list 2 active list 3 Set up options guided set up manual set up Wire...

Page 27: ...ase WIRE SPEED Press to decrease WIRE SPEED Press to increase VOLTAGE Press todecreaseVOLTAGE Table 5 4 Migmaster 300i cvcc SET UP OPTIONS for The MIG Process Cont COMMENT This option appears when TRI...

Page 28: ...ART TYPE Press or to trim BURNBACK time Press or to trim WIRE SPEED Press or to TRIM VOLT AGE Press to increase PLATE SIZE Press to decrease PLATE SIZE COMMENT This display appears on manual set up on...

Page 29: ...the guided set up is shown Use and to set wire feed speed Use and to set welding voltage Use and to set inductance percentage Use and to select TRIGGER TYPE Note Trigger Type options are listed in Tab...

Page 30: ...ble 4 3 Use or to set BURNBACK time if needed Display SEL START TYPE normal TRIM BURNBACK v 0 20 seconds The shaded boxes are the only settings required to be changed by the operator to find the weldi...

Page 31: ...duration Once the torch switch is pressed the option with the spot time is moved up in the list to be quickly accessible to locate the parameters for the spot welding operation D Stitch Welding Stitc...

Page 32: ...art method is called slow run in and may be selected when SEL START TYPE appears The other selection is normal This gives starts with the wire feed speed used during welding Refer to Table 5 7 for SEL...

Page 33: ...hazards IF UNINSULATED CABLE AND PARTS ARE NOT REPLACED AN ARC CAUSED BYA BARED CABLE OR PART TOUCHINGA GROUNDED SURFACE MAY DAMAGE UNPROTECTED EYES OR STARTA FIRE BODYCONTACT WITH A BARED CABLE CONN...

Page 34: ...d on the wire compartment shelf ac cessible from the wire feeder compartment Failure of this circuit breaker will shut off the contactor shielding gas and wire feeder 6 2 1 5 OVER TEMPERATURE PRO TECT...

Page 35: ...ned wir ing or components or any other sign of damage or discoloration VII TROUBLESHOOTING AND REPAIR 7 1 TROUBLESHOOTING If welding equipment doesn t work right despite com pliance with checklist ins...

Page 36: ...correct polarity 5 Welding output voltage a Low line voltage a Use correct voltage and or current too low b Welding cables too long or too b Use correct cable size small c Loose connection c Check all...

Page 37: ...ust setting f Drive or pressure roll dirty or f Clean rolls or replace worn 13 Wire does not feed a Kink etc in wire or wire bound a Straighten or feed wire until motor running drive on reel clear and...

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Page 41: ...is recommended that only genuine ESAB parts and products be used with this equipment The use of non ESAB parts may void your warranty Replacement parts may be ordered from your ESAB distributor For a...

Page 42: ...80359 951261 993952 33619YL 32135GY 32995 950396 33620YL 954202 13730912 13735895 33291YL 2091514 33616GY ASSEMBLY LCD 16 CHARACTERS 15 COND KEYPAD MEMBRANE SWITCH 3 POS RECEPTACLE 2 POLE HIDDEN RECEP...

Page 43: ...REAR VIEW ITEM NO QTY REQ PART NO DESCRIPTION CKT DESIG 1 2 3 4 5 6 1 1 1 1 1 14 FT 13736731 678944 08030255 08030245 33613 95195024 BRACKET CYLINDER CHAIN 36 IN NUT HOSE CONNECTION CONNECTION HOSE 3...

Page 44: ...44 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 22 23 24 25 26 27 28 29 FIGURE 8 2 MIGMASTER 300i LEFT INTERIOR VIEW...

Page 45: ...G 9 POS CONNECTOR BODY RECEPTACLE 9 POS SHELF EXTENSION PAD THERMAL DIODE MODULE RECTIFIER OUTPUT CAPACITOR 05 uF 500 V RESISTOR 5 OHM 50 W CONNECTOR NO 2 1 0 AWG CURRENT TRANSFORMER SWITCH THERMAL 80...

Page 46: ...46 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 16 17 18 19 20 21 FIGURE 8 3 MIGMASTER 300i RIGHT INTERIOR VIEW...

Page 47: ...8950248 33344 33345 33343 17250110 13733935 13792051 23610528 23610696 23612350 92047075 23612590 21165 MOTOR GEAR DRIVE STAND ASSY GUIDE TUBE INLET SHELF WIRE COMPARTMENT NUT SUPPORT REEL HUB REEL CA...

Page 48: ...pair Stations C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Recom...

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