ESAB Fabricator ES 410iC Instruction Manual Download Page 3

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TABLE OF CONTENTS

0447 209 001

- 3 -

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1.1

Meaning of symbols

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1.2

Safety precautions

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INTRODUCTION

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2.1

Equipment

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TECHNICAL DATA

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INSTALLATION

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4.1

Location

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4.2

Lifting instructions

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4.3

Mains supply

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4.4

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4.5

Connect with Cool 2 using adaptor

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OPERATION

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5.1

Connections and control devices

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5.2

TIG welding

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5.3

MMA welding

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5.4

Connection of welding and return cables

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5.5

Turning the mains power ON/OFF

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5.6

Fan control and Cool 2

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5.7

Thermal protection

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5.8

Voltage reduction device (VRD)

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5.9

Remote control

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5.10

Memory

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CONTROL PANEL

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6.1

Fabricator ET 410iP

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6.1.1 Navigation

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6.2

TIG settings

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6.2.1 Measured values

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6.3

TIG functions explanation

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6.4

MMA settings

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6.4.1 Measured values

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6.5

MMA functions explanation

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MAINTENANCE

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7.1

Routine maintenance

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7.2

Cleaning instructions

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TROUBLESHOOTING

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ERROR CODES

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9.1

Error codes overview

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9.2

Power supply phase loss protection

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9.3

Over voltage protection

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9.4

Under voltage protection

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9.5

Temperature fault

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ORDERING SPARE PARTS

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WIRING DIAGRAM

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ACCESSORIES

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ORDERING NUMBERS

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Summary of Contents for Fabricator ES 410iC

Page 1: ...Fabricator ET 410iP Welding power source TIG 410 A Instruction manual 0447 209 001 GB 20220520 Valid for Serial number ZG147YY XXXXXX...

Page 2: ......

Page 3: ...FF 17 5 6 Fan control and Cool 2 17 5 7 Thermal protection 17 5 8 Voltage reduction device VRD 18 5 9 Remote control 18 5 10 Memory 18 6 CONTROL PANEL 19 6 1 Fabricator ET 410iP 19 6 1 1 Navigation 20...

Page 4: ...y precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All w...

Page 5: ...t ordering number 0465 720 002 For ordering information see the ACCESSORIES chapter in the instruction manual WARNING Arc welding and cutting can be injurious to yourself and others Take precautions w...

Page 6: ...hands hair loose clothing and tools away from moving parts FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby Do not use on closed containers...

Page 7: ...quipment it is your responsibility to obtain information on approved collection stations For further information contact the nearest ESAB dealer CAUTION This equipment does not comply with IEC 61000 3...

Page 8: ...r source intended for TIG welding and for welding with covered electrodes MMA ESAB accessories for the product can be found in the ACCESSORIES chapter of this manual 2 1 Equipment The power source is...

Page 9: ...t TIG 60 duty cycle 410 A 26 4 V 100 duty cycle 310 A 22 4 V Apparent power I2 at maximum current 21 kVA Active power I2 at maximum current 17 kW Power factor at maximum current MMA 0 82 TIG 0 79 Effi...

Page 10: ...ading The duty cycle is valid for 40 C 104 F or below Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment mar...

Page 11: ...ial use In a domestic environment this product may cause radio interference It is the user s responsibility to take adequate precautions 4 1 Location Position the power source so that its cooling air...

Page 12: ...the user s supply and the public system It is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution network operator if necessary that the equipm...

Page 13: ...enerators may not provide sufficient power for the welding power source to operate correctly Generators with Automatic Voltage Regulation AVR or with equivalent or better type of regulation with rated...

Page 14: ...he left side panel and remove the panel Remove the two screws holding the right side panel c Place the power source on the adaptor and connect the cable through the bottom plate to PCBA Plug the conne...

Page 15: ...4 INSTALLATION 0447 209 001 15 ESAB AB 2022 e Reattach the side panel of the power source with the screws...

Page 16: ...ve welding terminal 2 Gas valve outlet 7 Mains cable 3 Connection for 2 pin torch 8 Mains power supply switch ON OFF 4 Connection for remote control unit or 8 pin torch connector 9 Gas valve inlet 5 N...

Page 17: ...ing terminal or negative welding terminal depending on the type of electrode used The connecting polarity is stated on the electrode packaging 5 5 Turning the mains power ON OFF Turn ON the mains powe...

Page 18: ...in remote mode can be set on local mode and remote mode but the set current maximum current in remote mode only can be set in local mode In Pulse TIG mode the ratio between background and set current...

Page 19: ...6 CONTROL PANEL 0447 209 001 19 ESAB AB 2022 6 CONTROL PANEL 6 1 Fabricator ET 410iP...

Page 20: ...ton Press to load or save process 25 Background current indicator 10 Forward button Press to select the adjustable parameter 26 Set current indicator 11 Control knob Press to set data 27 Slope up indi...

Page 21: ...TIG Pulse TIG 2T 4T 4TS SPOT Background current Background current A 5 set current 1 50 Pulse TIG 4T 4TS Slope down Slope down s 0 0 5 0 0 1 1 0 DC TIG Pulse TIG 2T 4T 4TS Final current Final current...

Page 22: ...de press the TIG torch trigger switch 1 to start the shielding gas flow and initiate the arc The current goes to start pulse for 20 ms then goes to initial current then slopes up to set current Releas...

Page 23: ...et current the current changs between set current and background current Release the trigger switch 2 to start to slope down the current and terminate the arc The shielding gas will continue to flow i...

Page 24: ...ial current Release the trigger switch 2 to slope up the current to set current value Press the switch 3 for less than 0 5 s and release the current switches from set current to background current Pre...

Page 25: ...will terminate the arc automatically according to the spot time setting time The shielding gas will continue to flow in order to protect the weld and the tungsten electrode SPOT PULSE TIG In SPOT PULS...

Page 26: ...inimum current range in DC TIG remote mode Slope up The slope up function is used to control the time of the current increase in the weld initiation process to avoid any possible damage to the tungste...

Page 27: ...et by initial current and the maximum remote current is limited by local set current For example in local mode set the initial current to 50 A and set the set current to 200 A then switch to remote mo...

Page 28: ...in arc length during welding Use a low value of arc force to get a calm arc with little spatter and use a high value to get a hot and digging arc Arc force only applies to MMA welding START PULSE The...

Page 29: ...nnel will invalidate the warranty NOTE Regular maintenance is important for safe and reliable operation NOTE Perform maintenance more often during severe dusty conditions Before each use make sure tha...

Page 30: ...red workspace CAUTION During cleaning always wear recommended personal safety equipment such as ear plugs safety glasses masks gloves and safety shoes CAUTION The cleaning procedure should be carried...

Page 31: ...left side of the power source using dry compressed air with reduced pressure 6 Make sure that there is no dust left on any part of the power source 7 After having finished cleaning the power source r...

Page 32: ...placement electrode diameter and welding mode on power source is used Make sure the gas valve on the TIG torch is on No arc Check that display is on to verify that the power source has power Check set...

Page 33: ...s are OK and restart the system If the error persists contact a service technician E 1 Over voltage protection The power supply to the power source is too high voltage more than 480 V 1 Make sure the...

Page 34: ...international IEC 60974 1 On completion of service or repair work it is the responsibility of the person s performing the work to ensure that the product still complies with the requirements of the a...

Page 35: ...APPENDIX 0447 209 001 35 ESAB AB 2022 APPENDIX WIRING DIAGRAM...

Page 36: ...5 m 50 mm2 0700 025 526 TIG torch SR B 26 HD 4 m 0700 025 527 TIG torch SR B 26 HD 8 m 0700 025 538 TIG torch SR B 400 4 m ED 0700 025 539 TIG torch SR B 400 8 m ED 0700 500 084 MMA 4 Analogue Remote...

Page 37: ...0447 101 881 Welding power source Fabricator ET 410iP CE 0447 209 001 Instruction manual Fabricator ET 410iP 0447 219 001 Spare parts list Fabricator ES 410iC ET 410iP 0447 220 001 Service manual Fab...

Page 38: ...For contact information visit http esab com ESAB AB Lindholmsall n 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com...

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