ESAB CUTMASTER A40, Operating Manual

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TABLE OF CONTENTS
PATENT INFORMATION ................................................................................. 4T-46
SECTION 5 SYSTEM: SERVICE ........................................................................... 5-1
5.01 General Maintenance ...................................................................................... 5-1
5.02 Maintenance Schedule .................................................................................... 5-2
5.03 Common Faults ............................................................................................... 5-2
5.04 Fault Indicator ................................................................................................. 5-2
5.05 Basic Troubleshooting Guide .......................................................................... 5-4
5.06 Power Supply Basic Parts Replacement ......................................................... 5-6
SECTION 5 TORCH: SERVICE ............................................................................ 5T-1
5T.01 General Maintenance .....................................................................................5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts ..............................5T-2
SECTION 6: PARTS LISTS ................................................................................. 6-1
6.01 Introduction .................................................................................................... 6-1
6.02
Ordering Information ...................................................................................... 6-1
6.03 Power Supply Replacement ............................................................................ 6-1
6.04 Replacement Power Supply Parts ................................................................... 6-2
6.05 Options and Accessories ................................................................................ 6-2
6.06 Torch Replacement Parts SL100SV Torch (w/Solenoid on Mounting Tube) .... 6-3
6.07 Torch Consumable Parts Automation / Machine (SL100)Torch ....................... 6-5
6.08 Torch Consumable Parts Manual (SL60)Torch ................................................ 6-6
6.09 Replacement Parts for Hand Torch ................................................................ 6-7
APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ....................................... A-1
APPENDIX 2: DATA TAG INFORMATION ................................................................. A-2
APPENDIX 3: TORCH PIN - OUT DIAGRAMS ........................................................... A-3
APPENDIX 4: TORCH CONNECTION DIAGRAMS ....................................................... A-4
APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS ................................................ A-6
APPENDIX 6: SYSTEM SCHEMATIC, 400V/600V UNITS .............................................. A-8
APPENDIX 7: RAW ARC VOLTAGE ......................................................................A-10
REVISION HISTORY .......................................................................................A-12