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1 SAFETY

0460 446 301

- 5 -

© ESAB AB 2019

4.

Personal safety equipment:

○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5.

General precautions:

○ Make sure the return cable is connected securely
○ Work on high voltage equipment

may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must

not

be carried out on the equipment during

operation

WARNING!

Arc welding and cutting can be injurious to yourself and others. Take precautions
when welding and cutting.

ELECTRIC SHOCK - Can kill

• Install and ground the unit in accordance with instruction manual.
• Do not touch live electrical parts or electrodes with bare skin, wet gloves or

wet clothing.

• Insulate yourself from work and ground.
• Ensure your working position is safe

ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health

• Welders having pacemakers should consult their physician before welding.

EMF may interfere with some pacemakers.

• Exposure to EMF may have other health effects which are unknown.
• Welders should use the following procedures to minimize exposure to

EMF:

○ Route the electrode and work cables together on the same side of

your body. Secure them with tape when possible. Do not place your
body between the torch and work cables. Never coil the torch or work
cable around your body. Keep welding power source and cables as
far away from your body as possible.

○ Connect the work cable to the workpiece as close as possible to the

area being welded.

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to take fumes and gases

away from your breathing zone and the general area.

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens

and wear protective clothing.

• Protect bystanders with suitable screens or curtains.

NOISE - Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

Summary of Contents for Caddy Arc 151i

Page 1: ...Caddy Instruction manual 0460 446 301 GB 20190619 Valid for serial no 840 xxx xxxx Arc 151i Arc 201i...

Page 2: ......

Page 3: ...d minimum cable area 10 5 OPERATION 11 5 1 PFC Power factor correction 11 5 2 Connections and control devices 11 5 3 Connection of welding and return cable 12 5 4 Overheating protection 12 5 5 MMA wel...

Page 4: ...y precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All w...

Page 5: ...ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other he...

Page 6: ...uipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic...

Page 7: ...lied with a 3 m welding cable return cable 3 m mains cable and an instruction manual for power source and control panel Instruction manuals in other languages can be downloaded from the website www es...

Page 8: ...16 0 V 60 duty cycle 120 A 14 8 V 150 A 16 0 V 100 duty cycle 110 A 14 4 V 110 A 14 4 V Power factor at maximum current 0 99 0 99 Efficiency at maximum current 80 81 Open circuit voltage A31 without V...

Page 9: ...d that you can weld or cut at a certain load without overloading The duty cycle is valid for 40 C 104 F or below Enclosure class The IP code indicates the enclosure class i e the degree of protection...

Page 10: ...4 1 Location Position the power source such that its cooling air inlets and outlets are not obstructed 4 2 Mains power supply Check that the welding power source is connected to the correct voltage an...

Page 11: ...ull range of the power source on a 16 A fuse The PFC also protects the power sources against fluctuating mains voltage and makes it safer to use with a generator Caddy Arc 151i 201i can operate with e...

Page 12: ...on The welding power source has a thermal overload trip which operates if the temperature becomes too high interrupting the welding current and lighting a yellow indicating lamp on the front of the po...

Page 13: ...however you have to use lateral movements 5 6 TIG welding TIG welding melts the metal of the workpiece using an arc struck from a tungsten electrode which does not itself melt The weld pool and the e...

Page 14: ...5 OPERATION 0460 446 301 14 ESAB AB 2019 5 7 Remote control unit The remote control unit is connected to the remote control socket on the power source...

Page 15: ...tify any faults in the product during the warranty period 6 1 Inspection and cleaning Power source Check regularly that the welding power source is not clogged with dirt How often and which cleaning m...

Page 16: ...mal protections have tripped indicated by the orange lamp on the front panel Check the mains power supply fuses The thermal protection trips frequently Check to see whether the dust filter is clogged...

Page 17: ...nal and European standards IEC EN 60974 1 and IEC EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to...

Page 18: ...DIAGRAM 0460 446 301 18 ESAB AB 2019 DIAGRAM Arc 151i...

Page 19: ...DIAGRAM 0460 446 301 19 ESAB AB 2019...

Page 20: ...DIAGRAM 0460 446 301 20 ESAB AB 2019 Arc 201i...

Page 21: ...DIAGRAM 0460 446 301 21 ESAB AB 2019...

Page 22: ...45 883 Welding Power source Caddy Arc 151i A33 0460 445 884 Welding Power source Caddy Arc 201i A33 0460 449 174 Instruction manual Control panel A32 A33 A34 0459 839 027 Spare parts list Arc 151i Arc...

Page 23: ...gasbottle 0700 006 898 0700 006 899 0700 006 900 0700 006 901 Welding cable kit Arc 151i Return cable kit Arc 151i Welding cable kit Arc 201i Return cable kit Arc 201i 0700 300 539 0700 300 553 Tig t...

Page 24: ...0459 491 896 Remote control unit AT1 MMA and TIG current 0459 491 897 Remote control unit AT1 CF MMA and TIG rough and fine setting of current 0459 552 880 0459 552 881 0459 552 882 0459 552 883 Remot...

Page 25: ...ACCESSORIES 0460 446 301 25 ESAB AB 2019...

Page 26: ...For contact information visit esab com ESAB AB Lindholmsall n 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com...

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