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© ESAB AB2011

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bh40d1e

It is normally sufficient to blow the power source with dry compressed air (reduced
pressure) once a year.

Clogged or blocked air inlets and outlets otherwise result in overheating.

6.2

Welding torch

Wear parts should be cleaned and replaced at regular intervals in order to achieve
trouble-free welding.

7

FAULT-TRACING

Try these recommended checks and inspections before sending for an authorized
service technician.

Type of fault

Corrective action

No arc.

Check that the mains power supply switch is turned on.

Check that the welding current supply and return cables are
correctly connected.

Check that the correct current value is set.

Check to see whether the MCB has tripped.

The welding current is
interrupted during welding.

Check whether the thermal cut-outs have tripped (indicated
by the orange lamp on the front panel).

Check the mains power supply fuses.

The thermal cut-out trips
frequently.

Check to see whether the dust filter is clogged.

Make sure that you are not exceeding the rated data for the
power source (i.e. that the unit is not being overloaded).

Poor welding performance.

Check that the welding current supply and return cables are
correctly connected.

Check that the correct current value is set.

Check that the correct electrodes are being used.

Check the gas flow.

8

ORDERING SPARE PARTS

Repair and electrical work should be performed by an authorised ESAB service
technician. Use only ESAB original spare and wear parts.

Arc 180, Arc 200 is designed and tested in accordance with the international and Euro­
pean standards  EN 60974-1 and  EN 60974-10. It is the obligation of the service unit
which has carried out the service or repair work to make sure that the product still
conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.

9

DISMANTLING AND SCRAPPING

Welding equipment primarily consists of steel, plastic and non-ferrous metals, and
must be handled according to local environmental regulations.

Coolant must also be handled according to local environmental regulations.

GB

ARC WELDING SUPPLIES - 07 847 7870

Summary of Contents for Buddy Arc 180

Page 1: ...GB Valid for serial no 01107072134 01108075972 0463 266 001 GB 20110902 Buddy Arc 180 Arc 200 Instruction manual A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 2: ...2 A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 3: ...protection 9 5 5 MMA welding 9 5 5 1 Welding current setting 9 5 5 2 Striking the arc 10 5 5 3 Manipulation of electrode 10 5 5 4 Anti electrode pick up 10 5 5 5 Joint forms in MMA 10 5 5 6 Electrode...

Page 4: ...y precautions welding and cutting 2 The operator must ensure that no unauthorised person is stationed within the working area of the equipment when it is started up no one is unprotected when the arc...

Page 5: ...rotect your eyes and body Use the correct welding screen and filter lens and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Mak...

Page 6: ...with electrode holder 3 meter return cable with return clamp instruction manual 3 TECHNICAL DATA Arc 180 Arc 200 Mains voltage 230 V 1 10 50 60 Hz 230 V 1 10 50 60 Hz Primary current Imax 36 A 40 7 A...

Page 7: ...tion must be carried out by a professional 4 1 Location Position the power source such that its cooling air inlets and outlets are not obstructed 4 2 Mains power supply Make sure that the welding powe...

Page 8: ...erminal 2 and a positive terminal 3 for connecting welding and return cables For MMA process the output to which the welding cable is connected depends on the type of electrode please refer to electro...

Page 9: ...ellow indicating lamp on the front of the power source The thermal overload trip resets automatically when the temperature has fallen 5 5 MMA welding Move process selector switch to desired welding pr...

Page 10: ...of 60 to the metal 5 5 3 Manipulation of electrode In MMA welding there are three motions to being matched in the end of electrode the electrode moving to the molten pool along axes 1 a small oscilla...

Page 11: ...f melt The weld pool and the electrode are protected by shielding gas TIG welding is particularly useful where high quality is demanded and for welding thin plate The power sources also have good char...

Page 12: ...n Only those persons who have appropriate electrical knowledge authorized personnel may remove the safety plates CAUTION All guarantee undertakings from the supplier cease to apply if the customer att...

Page 13: ...sure that you are not exceeding the rated data for the power source i e that the unit is not being overloaded Poor welding performance Check that the welding current supply and return cables are corr...

Page 14: ...Diagram 14 bh40e A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 15: ...15 bh40e A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 16: ...e 0700 300 885 Welding power source Buddy Arc 180 0700 300 887 Welding power source Buddy Arc 200 0459 839 066 Spare parts list Buddy Arc 180 and Arc 200 The spare parts list is available on the Inter...

Page 17: ...Arc Accessories 17 bh40a Return cable with clamp 3 m 16 mm2 0700 300 863 Welding cable with electrode holder 3 m 16 mm2 0700 300 862 TIG torch 17 4 m 0700 300 861 A R C W E L D I N G S U P P L I E S...

Page 18: ...18 notes NOTES A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 19: ...19 notes NOTES A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 20: ...Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWI...

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