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© ESAB AB2011

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bh40d1e

5.5.2

Striking the arc

MMA welding may also be referred to as welding with coated electrodes. Striking the
arc melts the electrode, and its coating forms protective slag.

If, when striking the arc, the tip of the electrode is pressed against the metal, it
immediately melts and sticks to the metal, rendering continued welding impossible.
Therefore, the arc has to be struck in the same way that you would light a match.
Quickly strike the electrode against the metal and then raise it to give an appropriate
arc length (approx. 2 mm). If the arc is too long, it will crackle and split before finally
going out completely. Once the arc has been struck, move the electrode from left to
right. The electrode should be at an angle of 60° to the metal.

5.5.3

Manipulation of electrode

In MMA welding, there are three motions to being matched in the end of electrode:
the electrode moving to the molten pool along axes [1]; a small oscillation maybe
neccessary to achieve the desired width of the melt pool [2];  the electrode moving
along welding way [3].

The operator can choose the manipulation of electrode based on welding joint sharp,
welding position, electrode spec, welding current and operation skill, etc.

electrode

weld

workpiece

1 electrode moving
2 the electrode oscilliation (right and left)
3 the electrode move along weld

5.5.4

Anti-electrode pick-up

If, during the welding, the electrode would get in direct contact (touching) with the
workpiece to form short circuit, the welding current will drop to a miminum to prolong
the life of the electrode. 

5.5.5

Joint forms in MMA

Butt joint

Corner joint

Lap joint

T  joint

GB

ARC WELDING SUPPLIES - 07 847 7870

Summary of Contents for Buddy Arc 180

Page 1: ...GB Valid for serial no 01107072134 01108075972 0463 266 001 GB 20110902 Buddy Arc 180 Arc 200 Instruction manual A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 2: ...2 A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 3: ...protection 9 5 5 MMA welding 9 5 5 1 Welding current setting 9 5 5 2 Striking the arc 10 5 5 3 Manipulation of electrode 10 5 5 4 Anti electrode pick up 10 5 5 5 Joint forms in MMA 10 5 5 6 Electrode...

Page 4: ...y precautions welding and cutting 2 The operator must ensure that no unauthorised person is stationed within the working area of the equipment when it is started up no one is unprotected when the arc...

Page 5: ...rotect your eyes and body Use the correct welding screen and filter lens and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Mak...

Page 6: ...with electrode holder 3 meter return cable with return clamp instruction manual 3 TECHNICAL DATA Arc 180 Arc 200 Mains voltage 230 V 1 10 50 60 Hz 230 V 1 10 50 60 Hz Primary current Imax 36 A 40 7 A...

Page 7: ...tion must be carried out by a professional 4 1 Location Position the power source such that its cooling air inlets and outlets are not obstructed 4 2 Mains power supply Make sure that the welding powe...

Page 8: ...erminal 2 and a positive terminal 3 for connecting welding and return cables For MMA process the output to which the welding cable is connected depends on the type of electrode please refer to electro...

Page 9: ...ellow indicating lamp on the front of the power source The thermal overload trip resets automatically when the temperature has fallen 5 5 MMA welding Move process selector switch to desired welding pr...

Page 10: ...of 60 to the metal 5 5 3 Manipulation of electrode In MMA welding there are three motions to being matched in the end of electrode the electrode moving to the molten pool along axes 1 a small oscilla...

Page 11: ...f melt The weld pool and the electrode are protected by shielding gas TIG welding is particularly useful where high quality is demanded and for welding thin plate The power sources also have good char...

Page 12: ...n Only those persons who have appropriate electrical knowledge authorized personnel may remove the safety plates CAUTION All guarantee undertakings from the supplier cease to apply if the customer att...

Page 13: ...sure that you are not exceeding the rated data for the power source i e that the unit is not being overloaded Poor welding performance Check that the welding current supply and return cables are corr...

Page 14: ...Diagram 14 bh40e A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 15: ...15 bh40e A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 16: ...e 0700 300 885 Welding power source Buddy Arc 180 0700 300 887 Welding power source Buddy Arc 200 0459 839 066 Spare parts list Buddy Arc 180 and Arc 200 The spare parts list is available on the Inter...

Page 17: ...Arc Accessories 17 bh40a Return cable with clamp 3 m 16 mm2 0700 300 863 Welding cable with electrode holder 3 m 16 mm2 0700 300 862 TIG torch 17 4 m 0700 300 861 A R C W E L D I N G S U P P L I E S...

Page 18: ...18 notes NOTES A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 19: ...19 notes NOTES A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 20: ...Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWI...

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