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© ESAB AB2011

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SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be ob­
served in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the equip­
ment. Incorrect operation of the equipment may lead to hazardous situations which can result in in­
jury to the operator and damage to the equipment.

1.

Anyone who uses the equipment must be familiar with:

its operation

location of emergency stops

its function

relevant safety precautions

welding  and cutting

2.

The operator must ensure that:

no unauthorised person is stationed within the working area of the equipment when it is
started up.

no-one is unprotected when the arc is struck

3.

The workplace must:

be suitable for the purpose

be free from drafts

4.

Personal safety equipment

Always wear recommended personal safety equipment, such as safety glasses, flame-proof
clothing, safety gloves.

Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.

5.

General precautions

Make sure the return cable is connected securely.

Work on high voltage equipment 

may only be carried out by a qualified electrician.

Appropriate fire extinquishing equipment must be clearly marked and close at hand.

Lubrication and maintenance must 

not 

be carried out on the equipment during operation.

WARNING

Do not use the power source for thawing frozen pipes.

GB

ARC WELDING SUPPLIES - 07 847 7870

Summary of Contents for Buddy Arc 180

Page 1: ...GB Valid for serial no 01107072134 01108075972 0463 266 001 GB 20110902 Buddy Arc 180 Arc 200 Instruction manual A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 2: ...2 A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 3: ...protection 9 5 5 MMA welding 9 5 5 1 Welding current setting 9 5 5 2 Striking the arc 10 5 5 3 Manipulation of electrode 10 5 5 4 Anti electrode pick up 10 5 5 5 Joint forms in MMA 10 5 5 6 Electrode...

Page 4: ...y precautions welding and cutting 2 The operator must ensure that no unauthorised person is stationed within the working area of the equipment when it is started up no one is unprotected when the arc...

Page 5: ...rotect your eyes and body Use the correct welding screen and filter lens and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Mak...

Page 6: ...with electrode holder 3 meter return cable with return clamp instruction manual 3 TECHNICAL DATA Arc 180 Arc 200 Mains voltage 230 V 1 10 50 60 Hz 230 V 1 10 50 60 Hz Primary current Imax 36 A 40 7 A...

Page 7: ...tion must be carried out by a professional 4 1 Location Position the power source such that its cooling air inlets and outlets are not obstructed 4 2 Mains power supply Make sure that the welding powe...

Page 8: ...erminal 2 and a positive terminal 3 for connecting welding and return cables For MMA process the output to which the welding cable is connected depends on the type of electrode please refer to electro...

Page 9: ...ellow indicating lamp on the front of the power source The thermal overload trip resets automatically when the temperature has fallen 5 5 MMA welding Move process selector switch to desired welding pr...

Page 10: ...of 60 to the metal 5 5 3 Manipulation of electrode In MMA welding there are three motions to being matched in the end of electrode the electrode moving to the molten pool along axes 1 a small oscilla...

Page 11: ...f melt The weld pool and the electrode are protected by shielding gas TIG welding is particularly useful where high quality is demanded and for welding thin plate The power sources also have good char...

Page 12: ...n Only those persons who have appropriate electrical knowledge authorized personnel may remove the safety plates CAUTION All guarantee undertakings from the supplier cease to apply if the customer att...

Page 13: ...sure that you are not exceeding the rated data for the power source i e that the unit is not being overloaded Poor welding performance Check that the welding current supply and return cables are corr...

Page 14: ...Diagram 14 bh40e A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 15: ...15 bh40e A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 16: ...e 0700 300 885 Welding power source Buddy Arc 180 0700 300 887 Welding power source Buddy Arc 200 0459 839 066 Spare parts list Buddy Arc 180 and Arc 200 The spare parts list is available on the Inter...

Page 17: ...Arc Accessories 17 bh40a Return cable with clamp 3 m 16 mm2 0700 300 863 Welding cable with electrode holder 3 m 16 mm2 0700 300 862 TIG torch 17 4 m 0700 300 861 A R C W E L D I N G S U P P L I E S...

Page 18: ...18 notes NOTES A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 19: ...19 notes NOTES A R C W E L D I N G S U P P L I E S 0 7 8 4 7 7 8 7 0...

Page 20: ...Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWI...

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