ESAB Aristo Mig 5000i Instruction Manual Download Page 4

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TABLE OF CONTENTS

0459 293 787

SAFETY

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1.1

Meaning of symbols

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1.2

Safety precautions

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1.3

User responsibility

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INTRODUCTION

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2.1

Equipment

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TECHNICAL DATA

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INSTALLATION

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4.1

Lifting instructions

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4.2

Placing

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4.3

Primary input

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4.4

Terminating resistor

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OPERATION

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5.1

Connections and control devices

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5.2

Turning on the power source

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5.3

Fan control

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5.4

Overheating protection

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5.5

Remote control unit

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5.6

WeldCloud™ unit

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MAINTENANCE

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6.1

Cleaning the air filter

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TROUBLESHOOTING

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ORDERING OF SPARE PARTS

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DIAGRAM

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ORDERING NUMBERS

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SPARE PARTS LIST

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ACCESSORIES

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Rights reserved to alter specifications without notice.

Summary of Contents for Aristo Mig 5000i

Page 1: ...Aristo Instruction manual 0459 293 787 GB 20181030 Valid for serial no 834 xxx xxxx Mig 5000i Mig 5000i WeldCloud 460 V...

Page 2: ......

Page 3: ......

Page 4: ...Primary input 16 4 4 Terminating resistor 17 5 OPERATION 18 5 1 Connections and control devices 18 5 2 Turning on the power source 19 5 3 Fan control 19 5 4 Overheating protection 19 5 5 Remote contro...

Page 5: ...ecautions listed below as well as all other manuals material safety data sheets labels etc Failure to observe Safety Precautions can result in injury or death PROTECT YOURSELF AND OTHERS Some welding...

Page 6: ...t or perform other hot work until the work piece has been completely cleaned so that there are no substances on the work piece which might produce flammable or toxic vapors Do not do hot work on close...

Page 7: ...harm particularly in confined spaces Shielding gases can cause asphyxiation Therfore 1 Keep your head out of the fumes Do not breathe the fumes and gases 2 Always provide adequate ventilation in the w...

Page 8: ...by using suitable hand trucks MOVING PARTS Moving parts such as fans rotors and belts can cause injury Therefore 1 Keep all doors panels guards and covers closed and securely in place 2 Stop engine or...

Page 9: ...52 529 The following publications are recommended to you 1 ANSI ASC Z49 1 Safety in Welding and Cutting 2 AWS C5 5 Recommended Practices for Gas Tungsten Arc Welding 3 AWS C5 6 Recommended Practices...

Page 10: ...learly marked and close at hand Lubrication and maintenance must not be carried out on the equipment during operation WARNING Arc welding and cutting can be injurious to yourself and others Take preca...

Page 11: ...fore starting engine Stop engine before installing or connecting unit Keep hands hair loose clothing and tools away from moving parts FIRE HAZARD Sparks spatter can cause fire Make sure that there are...

Page 12: ...Y 0459 293 787 12 ESAB AB 2018 ESAB has an assortment of welding accessories and personal protection equipment for purchase For ordering information contact your local ESAB dealer or visit us on our w...

Page 13: ...Aristo Feed 3004 or Aristo Feed 4004HD wire feed units for manual welding The power source Mig 5000i WeldCloud is combined with U82 and provides a control box which enables wireless monitoring For mo...

Page 14: ...A 8 60 V 16 500 A GMAW MIG MAG control panel M2 8 42 V 8 42 V SMAW MMA 4 500 A 4 500 A Permissible load at GMAW MIG MAG 60 duty cycle 500 A 39 V 500 A 39 V 100 duty cycle 400 A 34 V 400 A 34 V Permis...

Page 15: ...nsulation class transformer H H Enclosure class IP23 IP23 Application class 1 Valid for power sources without VRD specification on the rating plate 2 Valid for power sources with VRD specification on...

Page 16: ...ry that the equipment is connected only to a supply with a short circuit power greater than or equal to Sscmin Refer to the technical data in the TECHNICAL DATA chapter 4 1 Lifting instructions CAUTIO...

Page 17: ...4G6 Phase current I RMS 28 A Fuse Time Delay 50 A NOTE Sizes per National Electric Code for 90 C rated copper conductors 30 C ambient Not more than three conductors in raceway or cable Local codes sh...

Page 18: ...crew terminal RED 4 Connection for return cable at SMAW and GMAW or for welding current cable at GTAW 13 Only on WeldCloud version Measure outlet screw terminal BLACK 5 Connection for remote control 1...

Page 19: ...sion in U8 should be 1 20 or higher Power sources with intergral control panels should have program version 1 21 or higher in order for the remote control to function correctly When the remote control...

Page 20: ...on welding equipment CAUTION All warranty undertakings from the supplier cease to apply if the customer attempts any work to rectify any faults in the product during the warranty period 6 1 Cleaning t...

Page 21: ...upted during welding Check whether the thermal overload trips have operated indicated by the orange lamp on the front panel Check the main power supply fuses The thermal overload trips operate frequen...

Page 22: ...vice or repair work to make sure that the product still conforms to the mentioned standards CAUTION Repair and electrical work should be performed by an authorised ESAB service technician Use only ESA...

Page 23: ...DIAGRAM 0459 293 787 23 ESAB AB 2018 DIAGRAM...

Page 24: ...oduct Note 0459 230 884 Welding power source Mig 5000i 0445 400 884 Welding power source Mig 5000i WeldCloud With WeldCloud unit 0459 839 020 Spare parts list Mig 5000i Mig U5000i Mig 5000i WeldCloud...

Page 25: ...SPARE PARTS LIST 0459 293 787 25 ESAB AB 2018 SPARE PARTS LIST Item Ordering no Denomination 1 0458 398 001 Filter 2 0458 383 991 Front grill...

Page 26: ...guide pin 0459 145 880 Autotransformer TUA2 0459 491 910 Remote control adapter RA12 12 pole For analogue remote controls to CAN based equipment 0459 491 880 Remote control unit MTA1 CAN GMAW wire fee...

Page 27: ...SMAW and GTAW current 0459 491 884 Remote control unit AT1 CF CAN SMAW and GTAW rough and fine setting of current Remote control cable 4 pole 12 pole 0459 554 884 0 8 ft 0 25 m 0459 554 880 16 4 ft 5...

Page 28: ...6 528 962 32 9 ft 10 m Connection set water CAN 12 12 pole 0456 528 885 5 6 ft 1 7 m 0456 528 895 16 4 ft 5 m 0456 528 886 32 9 ft 10 m 0456 528 887 49 4 ft 15 m 0456 528 888 82 0 ft 25 m 0456 528 889...

Page 29: ...ACCESSORIES 0459 293 787 29 ESAB AB 2018 0700 006 897 Return cable 16 4 ft 5 m 2 0 AWG 0459 579 880 MMC kit for power source Mig...

Page 30: ...For contact information visit esab com ESAB AB Lindholmsall n 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com...

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