Epson Stylus COLOR 1160 Page 186 Service Manual Download

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EPSON Stylus COLOR 860/1160

Revision C

Appendix

Exploded Diagrams and Parts List for Stylus COLOR 1160

186

532

SPUR GEAR,28

557

GUIDE PLATE,CR

583

PAPER SUPPORT,SUPPORT,UPPER,LEFT

533

BUSHING,12,RIGHT

558

SHEET,CABLE

584

PAPER SUPPORT,SUUPPORT,UPPER

534

PLANE WASHER,4.1X0.5X6.5

559

SCREW,MOUNT,PF

585

U-TYPE SPRING,5.2X0.13X10,S/NA

535

PAPER GUIDE ASSY.,FRONT

560

CARRIAGE ASSY.

586

COMBINATION GEAR,14,28

536

GROUNDING WIRE,EJ

561

LEVER,ADJUST

587

C.B.S. SCREW

537

GROUNDING SPRING,PF

562

GROUDING PLATE,HEAD

588

C.P.SCREW

538

FRAME,PAPER EJECT

563

OIL PAD

589

LEAF SPRING

539

HOLDER,STAR WHEEL,RIGHT

564

SLIDER,CR

590

PLAIN WASHER,3.3X0.5X8,F/UC

540

HOLDER,STAR WHEEL,LEFT

565

TIMING BELT

591

C.B.P-TITE,2.5X5,F/ZN

541

HOLDER,STARWHEEL,FRONT

566

SHAFT,CR,GUIDE

592

PLAIN WASHER,6.2*0.2*9,L/NA

542

STARWHEEL ASSY.,8;E

567

PULLEY,DRIVEN

593

PLAIN WASHER,5.1X0.7X11,S/NA

543

STARHWEEL,8;B

568

HOLDER,PULLEY,DRIVEN

594

PLAIN WASHER,10.7X0.5X15.5,L/NA

544

ROD SPRING,STAR WHEEL

569

COMPRESSION SPRING,23.52

595

HOLDER, DETECTOR,I/C

545

PAPER GUIDE,UPPER

570

LEVER,PG

596

LEVER,DETECTOR,I/C,BK

546

ROLLER,DRIVEN

571

LEVER,PG,SUPPORT

597

LEVER,DETECTOR,I/C,CL

547

PAPER GUIDE,RIGHT

572

TORSION SPRING,63.7

598

EXTENSION SPRING,0.29

548

SHAFT,PAPER GUIDE,UPPER

573

HOLDER,PAPER SUPPORT,SUPPORT,UPPER

599

FRAME,MIDDLE

549

SHAFT,ROLLER,DRIVEN

574

COMBINATION GEAR,13.5,30

600

TORSION SPRING,1.08

550

ROLLER,DRIVEN;D

575

BUSHING,PULLEY,DRIVEN

601

DETECTOR,I/C

551

TORSION SPRING,117.6

576

POROUS PAD,SLIDER,CAP

602

HARNESS,I/C

552

CIRCUIT ASSY,PE

577

SHAFT,PULLEY,DRIVEN

603

TAPE,D50

553

HOLDER,PE

578

EXTENSION SPRING,0.618

604

BOARD ASSY.,ENCODER

554

LEVER,PE

579

LEVER,PLANET

605

SCALE,CR

555

TORSION SPRING,0.22

580

HARNESS,PE

606

SCALE,PF

556

LEVER,CR,LOCK

582

SHAFT,SPUR GEAR,PLANET

607

MOUNTING PLATE,SCALE

Table 7-14. Parts List for Stylus COLOR 1160 (continued)

Code

Parts Name

Code

Parts Name

Code

Parts Name

Summary of Contents for Stylus COLOR 1160

Page 1: ...StylusCOLOR860 1160 Color ink jet printer SEIJ99003 SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL ...

Page 2: ...ure the accuracy of the contents of this manual However should any errors be detected SEIKO EPSON would greatly appreciate being informed of them n The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof EPSON is a registered trademark of SEIKO EPSON CORPORATION General Notice Other product names used herein are for ...

Page 3: ...THIN THIS MANUAL DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS WARNING REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE LISTED ON THE SERIAL ...

Page 4: ...G PRINCIPLES Describes the theory of electrical and mechanical operations of the product CHAPTER 3 TROUBLESHOOTING Provides the step by step procedures for troubleshooting CHAPTER 4 DISASSEMBLY AND ASSEMBLY Describes the step by step procedures for disassembling and assembling the product CHAPTER 5 ADJUSTMENTS Provides Epson approved methods for adjustment CHAPTER 6 MAINTENANCE Provides preventive...

Page 5: ...e B October 5 1999 Second release Correction has been made due to overall review of the manual Appendix has additional information C November 25 1999 Third release Correction has been made due to overall review of the manual Some T B D have been made clear Appendix has additional information Fig7 3 7 4 has been mounted ...

Page 6: ...elope 23 Index Card 24 Printing Area 25 Cut Sheet 25 Envelopes 26 INK CARTRIDGE 27 Black Ink Cartridge 27 Color Ink Cartridge 27 Operating Principles Overview 29 Printer Mechanism 29 Printing Mechanism 30 Printing Process 31 Carriage Mechanism 32 Platen Gap PG Adjust Mechanism 33 Paper Feeding Mechanism 33 CR Lock Mechanism 35 Paper Loading Mechanism 36 Pump Mechanism 38 Capping Mechanism 39 Elect...

Page 7: ...the PF Motor Assembly 114 Removing the PE Detector Assembly 115 djustment verview 117 Required Adjustments 117 Adjustment Tools Required 118 djustment 119 Parallelism Adjustment 119 Backlash value Adjustment for PF motor 122 Adjustment by Adjustment Program 125 About Adjustment Program 125 How to set up the program 125 Choose the Model 126 Market Destination Check 127 Head Voltage ID Input 128 Hea...

Page 8: ...C H A P T E R PRODUCTDESCRIPTION ...

Page 9: ... 860 60 are High Color Print Quality n 1440 H X 720 V dpi printing n Four Color Printing YMCK n Traditional and New Microweave Built in Auto Sheet Feeder n Holds 100 cut sheets 64g m2 n Holds 10 envelopes n Holds 30 transparency films Two Built in Interfaces n Bi directional parallel I F IEEE 1284 level 1 device n USB Windows Macintosh exclusive ...

Page 10: ... Bi direction with logic seeking Print Speed Printable Columns This value is the speed of normal dot printing o Control Code n ESC P Raster command n EPSON Remote command o Character Tables n Two international character sets PC 437 US Standard Europe PC 850 Multilingual o Typeface n Bit map LQ font EPSON Courier 10 CPI Table 1 1 Character Mode Model Character Pitch Printable Column LQ Speed Stylus...

Page 11: ...W ISO10561 Letter Pattern Approx 3 5W in standby mode for Stylus Color 1160 Energy Star compliant sulation Resistance 10M ohms min between AC line and chassis DC 500V electric Strength AC 1000V rms 1 minutes or AC 1200V rms 1 second between AC line and chassis 220 240V Version Rated Voltage AC220V 240V Input Voltage Range AC198 264V Rated Frequency Range 50 60Hz Input Frequency Range 49 5 60 5Hz R...

Page 12: ... 0 15G n Non operating 0 50G with shipment container Figure 1 1 Temperature Humidity Range 1 2 7 Reliability Total Print Volume 75 000 pages A4 Letter Print Head Life 3 billion dots nozzle 1 2 8 Safety Approvals 120V Version Safety Standards UL1950 CSA22 2 No 950 EMI FCC part 15 subpart B Class B CSA C108 8 Class B 220 240V Version Safety Standards EN60950 VDE EMI EN55022 CISPR Pub 22 Class B AS N...

Page 13: ...hen input data buffer is full n During INIT signal is at low level or during hardware initialization n During printer error see ERROR signal n When the parallel interface is not selected RROR signal is at low level when the printer is in one of the following states n Printer hardware error fatal error n Paper out error n Paper jam error n Ink out error E signal is at high level during paper out er...

Page 14: ...nal Description 1 STROBE 19 In The strobe pulse Read in of data is performed at the falling edge of this pulse 2 DATA0 20 In The DATA0 through DATA7 signals represent data bits 0 to 7 respectively Each signal is at high level when data is logical 1 and low level when data is logical 0 3 DATA1 21 In 4 DATA2 22 In 5 DATA3 23 In 6 DATA4 24 In 7 DATA5 25 In 8 DATA6 26 In 9 DATA7 27 In 10 ACKNLG 28 Out...

Page 15: ...en from the printer side 18 Logic H Out Pulled up to 5V via 3 9 K ohm resistor 35 5V Out Pulled up to 5V via 3 3K ohm resistor 17 Chassis GND Chassis GND 16 33 19 30 GND Signal GND 15 34 NC Not connected Table 1 6 Connector Pin Assignment and Signals continued Pin No Signal Name Return GND Pin In Out Functional Description ...

Page 16: ...low level when data is logical 0 These signals are used to transfer the 1284 extensibility request values to the printer 3 DATA1 21 In 4 DATA2 22 In 5 DATA3 23 In 6 DATA4 24 In 7 DATA5 25 In 8 DATA6 26 In 9 DATA7 27 In 10 PtrClk 28 Out Printer clock signal 11 PtrBusy DataBit 3 7 29 Out Printer busy signal and reverse channel transfer data bit 3 or 7 12 AckDataReq DataBit 2 6 28 Out Acknowledge dat...

Page 17: ...OR SP 860 1160 OTE 1 00H denotes a hexadecimal value of zero OTE 2 MDL value depends on the EEPROM setting OTE 3 CMD value depends on the IEEE1284 4 setting 1 3 3 USB Interface Standard Based on Universal Serial Bus Specifications Rev 1 0 Universal Serial Bus Device Class Definition for Printing Devices Version 1 0 Bit Rate 12Mbps Full Speed Device Data Encoding NRZI Adaptable Connector USB Series...

Page 18: ...nterface is let as it is Interface State and Interface Selection When the parallel interface is not selected the interface gets into the busy state When the printer is initialized or returned to the idle state the parallel interface gets into the ready state Note that the interrupt signal such as the INIT signal on the parallel interface is not effective while that interface is not selected 3 6 IE...

Page 19: ...itch and ur LED lights Figure 1 4 Control Panel 1 4 2 2 Indicators 1 Power Lights when the operating switch is ON and AC power is supplied 2 Paper Out Lights during the paper out condition and blinks during the paper jam condition 3 Ink Out Black Lights during no black ink condition and blinks during the black ink low condition 4 Ink Out Color Lights during no color ink condition and blinks during...

Page 20: ...leaning Push for 2 sec Starts cleaning of the printhead In the condition of Ink Low Ink Out or No Ink Cartridge starts the ink cartridge replacement sequence Cleaning Push for less than sec When the carriage is on the ink cartridge replacement position return the carriage to the capping position Table 1 10 Panel Function with Power On Switch Pressing with Power On Function Load Eject 1 Starts stat...

Page 21: ... signal negative pulse of parallel interface When printer is initialized the following actions are performed a Cap the printer head b Eject a paper c Clears input data buffer d Clears print buffer e Sets default values 3 Software Initialization The ESC command also initialize the printer When printer is initialized the following actions are performed a Clears print buffer b Sets default values Tab...

Page 22: ...lled fully upsets the ink level detection and may eventually cause a serious problem in the print head Paper Out When the printer fails to load a sheet it goes into a paper out error Paper Jam When the printer fails to eject a sheet it goes into a paper jam error No Ink Cartridge When the printer detects that ink cartridge comes off it goes into this error mode Maintenance Request When the total a...

Page 23: ...h 483mm 19 0 hickness 0 08mm 0 003 0 11mm 0 004 Weight 64g m2 17Ib 90g m2 24Ib uality Exclusive paper Bond paper PPC 1 5 2 2 Transparency Glossy Paper Size For Stylus Color 860 1160 A4 Width 210mm 8 3 x Length 297mm 11 7 Letter Width 216mm 8 5 x Length 279mm 11 0 For Stylus Color 1160 only A3 Width 329mm x Length 483mm Glossy Paper Thickness 0 075mm 0 003 0 085mm 0 0033 Transparency printing is av...

Page 24: ...ER 24 5 2 4 Index Card ize A6 Index Card Width 105mm 4 1 x Length 148mm 5 8 A5 Index Card Width 148mm 5 8 x Length 210mm 8 3 5 x 8 Index Card Width 127mm 5 0 x Length 203mm 8 0 10 x 8 Index Card Width 127mm 5 0 x Length 203mm 8 0 hickness Less than 0 23mm 0 0091 ...

Page 25: ...le 1 13 Character Mode Paper Size Left Margin min Right Margin min Top Margin min Bottom Margin min A3 1 3mm 0 12 3mm 0 12 3mm 0 12 14mm 0 54 3mm 0 12 2 A4 3mm 0 12 3mm 0 12 3mm 0 12 14mm 0 54 3mm 0 12 2 Letter 3mm 0 12 9mm 0 35 3mm 0 12 14 mm 0 54 3mm 0 12 2 B5 3mm 0 12 3 m 0 12 3mm 0 12 14 mm 0 54 3mm 0 12 2 Legal 3mm 0 12 9mm 0 35 3mm 0 12 14 mm 0 54 3mm 0 12 2 Statement 3mm 0 12 3mm 0 12 3mm 0...

Page 26: ... Margin min A3 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 A3 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 A4 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 Letter 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 B5 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 Legal 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 tatement 3 mm 0 12 3 mm 0 12 3 mm 0 12 14 mm 0 54 3mm 0 12 Excl...

Page 27: ...artridge Color Magenta Cyan Yellow Print Capacity 300 pages A4 360 dpi 5 duty each color Ink Life 2 years from date of production Storage Temperature Storage 20 oC to 40 oC within a month at 40 oC Packing 30 oC to 40 oC within a month at 40 oC Transit 30 oC to 60 oC within 120 hours at 60 oC and within a month at 40 oC Dimension 42 9 mm W x 52 7 mm D x 38 5 mm H Figure 1 8 Color Ink Cartridge Note...

Page 28: ...C H A P T E R OPERATINGPRINCIPLES ...

Page 29: ...er higher throughput as a result Figure 2 1 shows the printer mechanism block diagram for the Stylus COLOR 860 1160 Figure 2 1 Printer Mechanism Block Diagram Motor Name Type Application Feature R Motor DC with brush Used to drive the carriage making little noise A a linear scale is used to monitor the motor s operating condition F Motor DC with brush Drives paper feeding rollers used to send pape...

Page 30: ...ZT is an abbreviation of Piezo Electric Element Print signals from the Main board are sent through the driver board on the printhead unit to the PZT Then the PZT pushes the top cavity which has ink stored to discharge the ink from each nozzle on the nozzle plate Cavity Set The ink absorbed from the ink cartridge goes through the filter and then is stored temporarily in this tank called cavity unti...

Page 31: ...o Figure 2 3 Ejecting State When the print signal is output from the C298MAIN board IC IR4C463S Nozzle Selector located on the printhead unit latches data once by 1 byte unit An appropriate PZT latched by the nozzle selector is pushed into the cavity by the common voltage applied from the main board By this operation ink stored in the cavity spurts out from nozzles Refer to Figure 2 4 Figure 2 3 P...

Page 32: ...ad is maintained tilt in a flexible and adjustable structure by the tilt adjustment mechanism Also the parallelism adjustment levers mounted on the left and right sides of the carriage guide shaft are used to set the carriage guide shaft parallel to the platen when the shaft has been installed to the printer mechanism After this adjustment is completed moving the PG adjustment lever sets the dista...

Page 33: ...motor that drives the paper feeding mechanism can not measure the paper feeding amount by referring to the pulses given For this reason the loop scale and encoder sensor are directly attached to the left end of the PF roller shaft to mechanically control paper feed amount See Section 2 2 for detailed information on the PF motor control circuit Drive from the PF motor is sent to the PF rollers and ...

Page 34: ...ing on the tailing 14 mm it uses a star wheel gear and paper ect rollers Like the Stylus COLOR 440 640 740 this printer also provides is extra printable range of 14 mm from the bottom edge excluding the bottom argin of 3mm by changing the position of the star wheel gear it has been hifted by 5 from the top of the eject roller toward the front paper guide Due to is change the tailing edge of paper ...

Page 35: ... worse the holes crater of the nozzles may be completely clogged by the thick ink and they may not be able to return to a normal condition just by a cleaning operation To prevent this the printer enters a carriage lock condition in the following conditions o After Power off operation If the printer power is turned off in the middle of printing or any other performances carriage lock takes place in...

Page 36: ...e planetary gear set in the disengage unit shifts to the combination gear 12 22 4 side 4 The CR unit moves specified steps from the right end of the CR shaft to the left With this movement the DE lock lever fixes the planetary gear unit 5 Torque from the ASF Pump motor is transmitted as described below Motor pinion gear Planetary gear 15 2 Combination gear 12 22 4 Combination gear 14 28 Spur gear ...

Page 37: ...sition Then the motor rotates clockwise specified steps to set the LD roller and paper turn lever in place See Standby State in Figure 2 10 2 When the paper loading signal is sent from the PC and the Load Eject button is pressed ASF Pump motor turns counterclockwise to let the LD roller load paper See Paper Pick Up State in Figure 2 10 3 When the paper is transported to the PF roller the LD roller...

Page 38: ...ft With this motion the DE lock lever fixes the planetary gear set 5 Torque from the ASF Pump motor is transmitted as described below Motor pinion gear Planetary gear 15 2 Combination gear 17 19 25 6 Tension belt Spur gear Pump unit Figure 2 11 Torque to the Pump Mechanism When the ASF Pump motor torque is switched to the pump unit side by the disengage mechanism the function of the pump mechanism...

Page 39: ...OLOR 860 1160 it has a newly designed valveless capping mechanism instead of other printers capping mechanism that integrates an air valve An air valve is usually equipped to remove bubbles created inside the cap by releasing the negative pressure However due to change in the ink sequence the new valveless capping mechanism enables this printer to maintain the initial ink charge and cleaning effec...

Page 40: ... Panel board C298PNL Stylus COLOR 860 C304PNL Stylus COLOR 1160 efer to Figure 2 13 for the major connection of the three boards and their es Figure 2 14 Electric Circuit of Stylus COLOR 860 1100 C 2 9 8 P S B P S E B o a r d 4 2 V D C 5 V D C C 2 9 8 M A I N B o a r d P r i n t e r M e c h a n i s m C R M o t o r P F M o t o r H e a d D r i v e r B o a r d S e v e r a l S e n s o r s P o w e r o ...

Page 41: ...he C298MAIN like the C267MAIN B board uses the 3 3V drive chips for most of the logic line chips CPU ASIC ROM DRAM For this reason those chips are not driven by the 5VDC but 3 3VDC that is reduced by the IC9 3 3VDC regulator on the C298Main Board Used in the minor changed models of the Stylus COLOR 740 Stylus Pro 750 and Stylus Pro 1200 gure 2 15 in the right column shows the block diagram for the...

Page 42: ... the main board or hile the printer mechanism is on duty Following explains each control and otection circuit 42V Line Constant Voltage Control Circuit The output level of the 42V line is monitored by a detection circuit composed of the seven Zener diodes This circuit prevents the voltage from dropping for a constant level of the output voltage o 5V line over voltage protection circuit This protec...

Page 43: ...0 3 3V Drive Chips 5 5V Drive Chips Use of the slave CPU Since the CR motor and PF motor of this printer are DC motors the slave CPU is attached on the main board in addition to the CPU and ASIC This slave CPU serving to control the DC motors only reduces duty of the CPU and ASIC for faster data processing ee Figure 2 16 for the C298MAIN board block diagram Figure 2 16 Block Diagram for the C298MA...

Page 44: ...otor Measures the printhead temperature Several interrupting functions Outputs the system clock signal SIC IC8 Controls interfaces Controls the printhead drive waveform circuit Transfers serial data to the printhead Controls the ASF Pump motor Receives panel control signals and sensor signals EEPROM Controls detection of the signals output from the encoder lave CPU or DC motors IC15 Sets the curre...

Page 45: ...a are determined by the A0 A4 signals and of among data used to determine the waveform angles is selected Then setting the selected data producing trapezoid waveform value and canceling the data are performed by the rising edges of the CLK1 and CLK2 signals Head nozzle selector circuit Printing data is converted into serial data by the ASIC IC8 E05B70CD Then the converted data is allocated to the ...

Page 46: ...ine reset circuit The VDD port of the IC5 reset IC monitors the 5V line When the IC detects an abnormal voltage level 4 3 V or lower it outputs a reset signal from the RST port to CPU and ASIC 42V line reset circuit The VIN port of the IC5 reset IC monitors the 45V line When the IC detects an abnormal voltage level 35 5V or lower it outputs a reset signal from the VDT port to CPU and ASIC OTE IC5 ...

Page 47: ...he carriage operation range to detect the carriage position The linear encoder sensor outputs two kinds of TTL level pulses Phase A and Phase B to IC8 ASIC Figure 2 20 CR Linear Scale Encoder Pulse Direction for the current CR s movement is detected based on the waveforms of the Phase A and Phase B that are out of phase while carriage position is controlled by using the waveforms output from Phase...

Page 48: ...left and the IC15 slave CPU assumes that it detects the CR lock lever position when the following conditions are satisfied nIC15 slave CPU detects the motor control current value 500 mA nDifference X between P1 and P2 number of pulses output while the CR moves from the right frame is 30 or less 4 The CR motor rotates counterclockwise and the CR moves from left to right again and if IC15 slave CPU ...

Page 49: ...ally detect a paper feeding amount The loop scale encoder sensor outputs two kinds of TTL level pulses Phase A and Phase B to IC8 ASIC Figure 2 23 Loop Scale Encoder Pulse Rotational direction of the PF motor is determined by the phase between the output waveforms of Phase A and Phase B Refer to Figure 2 23 for different phase for each direction NOTE If the drive voltage for the PF motor reaches 1...

Page 50: ...owing function n CS Chip selection signal n CK Data synchronism clock pulse n DI Data writing line serial data at power off n DO Data reading line serial data at power on The EEPROM control circuit is as shown below Figure 2 25 EEPROM Circuit Block Diagram I C 1 2 L B 1 1 8 4 7 4 2 V O U T A O U T A O U T B O U T B A S F A A S F A A S F B A S F B 4 2 C 7 9 1 0 0 U C 7 5 0 1 U V B B C 6 9 0 1 U V C...

Page 51: ...al is output to the ASIC If there is no paper on the other hand the lever cuts in between the photo sensor terminals which outputs a HIGH signal to the ASIC o ASF HP sensor The ASF HP sensor located at the left edge of the ASF detects the ASF home position This sensor consists of the ASF HP detector wheel and a photo sensor A small portion of the ASF HP sensor has a cutout and when the cutout come...

Page 52: ... scale plate attached along the CR scanning direction The minimum resolution of the sensor is 1 180 inch minimum 1 720 inches with all edges of Phase A and Phase B and outputs HIGH signals for the black bands of the scale and LOW signals for the transparent parts to the ASIC The printer controls the CR motor based on the signals output from this sensor The sensor also detects the CR home position ...

Page 53: ...C H A P T E R TROUBLESHOOTING ...

Page 54: ...d i c a t i o n s S e c t i o n 3 1 1 S e c t i o n 3 1 3 I s t h e p r i n t e r p o w e r o n I s o l a t i n g t h e f a u l t y p a r t o n t h e p o w e r s u p p l y b o a r d S e c t i o n 3 1 2 I s o l a t i n g t h e f a u l t y p a r t a c c o r d i n g t o t h e e x h i b i t e d p h e n o m e n o n s Motor Name Location Check Point CR Motor CN14 Main board Pin 1 2 31 1 OHM 25 PF Motor ...

Page 55: ...able 3 3 Error Indication of Operation Panel Printer Status Indicators Priority Power Ink Out Black Ink Out Color Paper Out Power On Condition On 9 Ink Sequence Blink 6 Ink Cartridge Replacement Mode Blink 5 Data Processing Blink 8 Paper Out On Off Off On 4 Paper Jam Condition On Off Off Blink 3 No Ink Cartridge Ink End Black On 7 Ink Level Low Black Blink 7 No Ink Cartridge or Ink End Color On 7 ...

Page 56: ...nthead surface side is disconnected Note the connector green 4 pin is irrelevant as it is for the encoder 5 The micro switch is defective 6 The value for the ink consumption counter in the EEPROM is destroyed 4 Maintenance Error Refer to Section 3 1 1 4 Usual waste ink over flow is requested Note this error can be cleared by the special function through the control panel operation and the Adjustme...

Page 57: ...face is removed To remove severe smear staple a cloth moistened with alcohol to a post card and clean the roller in the same manner 2 When the Paper Feed SW is pressed the ASF LD roller feeds the paper to the PF roller But ASF LD roller rotates again and the PF roller advances the paper over the TOF position After that the Panel LED indicates the Paper Out Error Check if the connector yellow 3 pin...

Page 58: ...hat the Hopper is moving correctly But the paper is not loaded and the Paper Out Error is indicated on the Operation Panel Hand rotate the shaft in the ASF in the paper feed direction and check if the hopper hops out every time you rotate the shaft NOTE Even though the ASF HP sensor is in the proper condition for detecting the ASF home position If the hopper is not operating at the correct timing ...

Page 59: ...ure if the paper length is beyond the specifications is used 2 When the printer is turned on the PF roller rotates continuously about 10 sec After that Panel LED indicates the Paper Jam Make sure that any paper dust or material push up the tip of the PE sensor Actuator Viewing the PE sensor from the front check that the actuator is the correct position the actuator falls in the cutout without any ...

Page 60: ...and replaced the I C with new one in the I C replacement sequence The ink consumption counter separately set for black and color ink adds up points according to ink weight used to form one dot This counter is reset the value returns to zero when the I C replacement sequence is performed and I C is replaced If the I C is replaced with the used I C in the I C replacement sequence the following adver...

Page 61: ...ty 2 Keeping the right micro switch pressed down place the probes of the tester to the middle and right pins to check for electrical continuity See table 3 2 about the measurement value Table 3 7 Remedies for No I C and Ink Out Errors continued Step Detail Phenomenon Check Actions H o o k s C o n n e c t o r M i c r o S w i t c h e s S t e p 1 S t e p 2 P u s h 1 P u s h 2 6 Ditto If the address f...

Page 62: ... accept any data from the PC The EEPROM initialization mode initializes the following items Accumulated power off time The value for the Timer IC is reset CL Timer The CL timer which is also called fire waiting timer secures the printer specific period of time so bubbles formed around the printhead during a cleaning vanish I F selection Selects Auto the factory default from 3 I F selection items A...

Page 63: ...g position mount it in the CR mounted position securely In case the CR Encorder FFC is disconnected from the connector on the CR Encorder sensor board connect it securely 2 Ditto Referring to step 2 in Section 4 2 4 7 and Figure 4 49 check that the CR liner scale is set between the sensor parts Also check that the sensor is free from dust and paper debris CR Encorder Sensor 3 When the Printer is t...

Page 64: ...esistance using the tester as following figure Resistance 31 1 Ω 25 Table 3 9 Remedies for Fatal Error continued Step Detail Phenomenon Check Actions CR Motor 7 When the Printer is turned on the PF motor dose not move After that the Panel LED indicates the Fatal Error Since the PF motor is DC motor measure the coil resistance using the tester as following figure Resistance 31 1 Ω 25 8 When the Pri...

Page 65: ...SF unit is not assembled to the suitable position as following figures 10 When the Printer is turned on the ASF dose not move at all After that the Panel LED indicates the Fatal Error Make sure that the Torsion Spring 0 618 is hung to between the DE lock lever and the hook on the DE unit as following figure Table 3 9 Remedies for Fatal Error continued Step Detail Phenomenon Check Actions SC 860 AS...

Page 66: ...ry side Therefore if the FFC does not transfer signals the printer does not operate despite the power supply board and the main board are properly connected 3 Is the 3pin of the Panel FFC breaking wire condition Check the 3pin s line on the Panel FFC with the circuit tester 4 Has the fuse F1 on the power supply board blown Check if the line in the F1 located beside the CN1 on the power supply boar...

Page 67: ...cribed below Step 1 On Step 2 Off Step 3 Off Step 4 On Table 3 10 Isolating the Faulty Part on the Power Supply Board Step Check Point Action S t e p 1 G D S S t e p 2 G D S S t e p 3 G D S t e p 4 G D S t e p 1 S t e p 2 N P N T r S t e p 3 S t e p 4 B C E B C E B C E B C E 11 Is the PNP connection transistor defective Check the PNP connection transistor on the C298 PSB SE board in the same manne...

Page 68: ...2 or need more information to isolate the cause cording to the exhibited phenomenon The contents mostly cover the oblems relating to the C298 and their remedies Table 3 11 Phenomenons Exhibited No Phenomenon Exhibited Table to refer to 1 CR motor does not rotate Table 3 12 2 PF motor does not rotate Table 3 13 3 pump ASF motor does not rotate Table 3 14 4 Cleaning does not solve the print problem ...

Page 69: ...he board with a screw C298Main Board 5 0 V 5 0 V S A M P L E C 2 0 u S V 1 0 1 V B l a c k L i n e C R A R e d L i n e C R B Table 3 13 PF Motor does not Operate Step Check Point Action 1 Getting ready for inspecting waveforms The CN13 connector used to control the PF motor is indicated in the figure below Using the oscillo scope check for the waveform for each phase output from the indicated conn...

Page 70: ... the probe of the oscillo scope to the tapped hole in the bottom plate on the board with a screw Note the connector has no ground line since this printer drives the motor with the bipolar system C298Main Board 2 Check of the waveform and remedies While trying to drive the Pump ASF motor the waveform output from each phase should be as shown below If the waveforms output from each phase are as show...

Page 71: ... CN9 on the C298 Main Board Even though they are not installed aslant as shown below disconnect the FFC once and connect them again then run a print check C298 Main Board 4 Check the cap for any foreign matter dirt or damage Release the carriage lock to move the carriage unit away from the home position Then have a close look at the cap rubber and check for any problem below 5 Has the Tension Spri...

Page 72: ...ead Board Head FFC 8 Is the head driver transistor defective If you see the C298 Main from the heat sink side the following two power transistors can be found Q3 and Q4 Outputs the common voltage To check if each pair transistor is working properly check the trapezoid waveform at the emittor terminal of the charging side Check the waveform while running a print Check the continuity of each transis...

Page 73: ... head transistor in Step 8 the base terminal input the similar trapezoid waveforms from the pre driver IC but any wave form is not input at Emita terminal Replace the Power Transistor If the waveforms are not output correctly on Base terminal of each Power Transistor replace the IC10 or 11 on C298 Main Board Otherwise replace the C298 Main Board able 3 15 Cleaning does not Solve the Print Problem ...

Page 74: ...C H A P T E R DISASSEMBLYANDASSEMBLY ...

Page 75: ...ontact a physician n A lithium battery is installed on the main board of this printer Be sure to observe the following instructions when serving the battery n Keep the battery away from any metal or other batteries so that electrodes of the opposite polarity do not come in contact with each other n Do not heat the battery or put it near fire n Do not solder on any part of the battery Doing so may ...

Page 76: ...d adjustments when you disassemble the printer See Chapter 4 for details n When assembling if an ink cartridge is removed and needs to be installed again be sure to install a new ink cartridge because of the following reasons n Once the ink cartridge mounted on the printer is removed air comes into and creates bubbles in the cartridge These bubbles clog ink path and cause printing malfunction n If...

Page 77: ...per locations erring to the table below Note that the screw numbers described in the anual correspond to the numbers in the table Table 4 2 Screw Characteristic No Body Name Size 1 Bind S tite M3X6 2 Bind P tite CBP tight M3X6 3 Bind P tite CBP tight M3X8 4 Bind P tite CBP tight M2 5X5 5 Pan head C P M3X6 6 C Pan head B tite Sems W1 M3X8 7 Bind S tight Sems R2 CBS Sems M3X6 8 Bind S tight M3X10 9 ...

Page 78: ...hecked oNot necessary Paper feeding mechanism Is paper fed smoothly oChecked oNot necessary Does paper get jammed oChecked oNot necessary Does paper get skew during paper feeding oChecked oNot necessary Are papers multi fed oChecked oNot necessary Does the PF motor get overheated oChecked oNot necessary Abnormal noise during paper feeding oChecked oNot necessary Is the paper path clear of all obst...

Page 79: ...PSON Stylus COLOR 860 1160 Revision C isassembly and Assembly Disassembly Procedures 79 2 Disassembly Procedures e flowchart below shows procedures for disassembly Figure 4 1 Flowchart of Disassembly ...

Page 80: ...ure 4 2 The left column s photos show you the Stylus Color 860 and right column s photos show you the Stylus Color 1160 Figure 4 2 Removing the Upper Housing A U T I O N Lift up and remove the Upper Housing pulling it forward Since it collides with the carriage H E C K P O I N T After assembling the Upper Housing confirm the Head FFC is placed in the gutter which is located at the back side of the...

Page 81: ...a little bit and remove cables which are hung on the holders A and B as you can see in Figure 4 3 Then take all cables below out of the connectors on the main board nCN1 AC Source on PS board nCN5 PE sensor nCN6 ASF HP sensor nCN7 ASF Pump motor nCN8 Head FFC1 nCN9 Head FFC2 nCN10 PS Cable nCN11 Control Panel nCN12 PF Encoder Sensor After removing all the cables from the Main Board detach the Shie...

Page 82: ...ollowing adjustments after replacing the Main Board 1 Head voltage ID Input Refer to Chapter 5 2 Bi D adjustment including Head Gap Adjustment Refer to Chapter 5 3 USB ID data input Refer to Chapter 5 Be sure to exchange the following parts also when replacing the Main Board 1 Waste Ink Absorption Pad 2 Ink Cartridge BK Color This parts exchange is required since the several ink counters stored in...

Page 83: ...right column show the Stylus COLOR 860 Stylus COLOR 860 Remove two screws No 3 and detach the Sub Right Panel Housing from the Operation Panel Assembly Stylus COLOR 1160 Remove four screws No 3 securing the C304PNL board Note the Stylus COLOR 1160 does not have a Sub Right Panel Housing Remove the Panel Shield Plate and the C298PNL C304PNL board from the Operation Panel Assembly Disconnect the Pan...

Page 84: ...y Procedures 84 2 4 Disassembling the Printer Mechanism nce Stylus Color 860 1160 do not have the Lower Housing the printer echanism part should already appear by now Therefore this section plains procedures for disassembling the major parts or units of the printer echanism ...

Page 85: ... Spring 49 from the left side of the CR Assembly and one screw No 2 securing the Fastener Head Plate Then take out the Fastener Head Plate Refer to Figure 4 7 Remove the Head FFC Holder from the CR Assembly by releasing four hooks Two hooks Left Right sides of CR unit Two hooks Back side of the CR unit Refer to Figure 4 7 Figure 4 7 Removing the Printhead 7 Remove the two Head FFCs that connect to...

Page 86: ...n not be used again be sure to install a new ink cartridge when you return the printer to the user n Before packing the printer for transportation make sure new ink cartridges are installed and the carriage is locked with the CR lock lever securely U S T M E N T Q U I R E D When you replace the printhead unit perform the following adjustments Refer to Chapter 5 for more details 1 Initial ink charg...

Page 87: ...per Support Front to the Waste Ink Absorber Tray Assembly Refer to Figure 4 10 Inserting a screw driver through the cutout remove No 3 screw securing Waste Ink Absorber Tray Assembly to the right bottom part of the mechanism Refer to Figure 4 10 One screw for SC860 and two screws for SC1160 On the Left side of the printer mechanism using tweezers or a small screw driver carefully shift the Tray Sp...

Page 88: ...nism Refer to Figure 4 11 2 Be careful not to damage Loop Scale when removing the Tray Spacer U S T M E N T Q U I R E D 1 After the replacing the Waste Ink Absorber perform the following Panel Reset Function for ink overflow counter Turn on the Printer while holding the Load Eject SW Cleaning SW then hold Cleaning SW for 10 seconds Otherwise perform the counter reset operation by using the adjustm...

Page 89: ...n Panel Refer to Section 4 2 3 Remove two screws No 1 securing the Right Sub Frame Refer to Figure 4 12 Figure 4 12 Removing the Right Sub Frame Remove the Waste Ink Absorber Tray Assembly Refer to Section 4 2 4 2 Raise the Printer Mechanism toward ASF side so that you can see the bottom of the Printer Mechanism Refer to Figure 4 13 Figure 4 13 Raising the Printer Mechanism NO 1 Screws Right Sub F...

Page 90: ...bly Cap Assembly U T I O N 1 When replacing the cleaner head built in the Pump assembly be careful of the following points n Do not touch the cleaner head with your bare hands Use gloves or tweezers n Do not smear the head cleaner with oil or grease n When installing the cleaner head set the rubber side black side toward the right side of the frame 2 When replacing the Cap Assembly do not touch th...

Page 91: ...bling the printer be careful not to crush or leave any stress on the ink tube connecting the pump assembly and the cap assembly n Check that the ink tube is connected securely to the connect portion of the Cap Assembly Refer to the Figure 4 16 n Check that the ink tube is placed correctly in the Ink System Assembly Refer to Figure 4 16 n After installing the Pump Assembly ensure that the cleaner p...

Page 92: ...sing a screw driver and remove the Timing Belt carefully from the pinion gear on the CR motor Refer to Figure 4 17 Figure 4 17 Removing the Timing Belt Remove two screws No 1 while holding the CR motor and remove the CR motor assembly Refer to Figure 4 18 Figure 4 18 Removing the CR Motor Assembly CR Timing Belt Driven Pulley Holder C A U T I O N n When you remove the Timing Belt from the pinion g...

Page 93: ...re 4 19 Raising the Printer Mechanism Using tweezers remove the Tension Spring 7 37 on the Middle Frame and loosen the No 1 screw securing the Metal Plate for Combination gear 12 22 92 Refer to Figure 4 20 Figure 4 20 Removing the Tension Spring 6 Loosen the Tension Belt by pushing down the Metal Plate for Combination Gear 12 22 92 and remove the Tension Belt from the Combination gear 12 22 92 Ref...

Page 94: ...it Refer to Figure 4 23 Pull the left edge of the DE Lock Lever to your side slightly and slide it to the left carefully to remove the DE Lock Lever from the hole in the Top Frame Refer to Figure 4 23 Remove two screws No 1 No 3 securing the DE unit Refer to Figure 4 24 n No 1 Screw Securing the DE Unit to the Middle Frame n No 2 Screw Securing the DE unit to the Top Frame Figure 4 23 Removing the...

Page 95: ...the Top Frame in Step10 C H E C K P O I N T n Check that all gears are assembled in the DE unit Refer to Figure 4 26 n Before you assemble the ASF Pump motor to the DE unit set the Planetary gear 15 2 unit to the Pump drive side n Make sure that the Panel FFC is placed on the bottom frame before you assemble the DE uni to the Middle Frame n Set the Tension Belt to the 17 19 gear of the Combination...

Page 96: ...re 4 27 Setting the Tension Belt to 17 19 Gear Figure 4 28 Setting the Tension Spring 7 37 Combination Gear 17 19 25 6 Combination Gear 12 22 4 Combination Gear 14 28 Planetary Gear 15 2 Combination Gear 17 19 25 6 DE Assembly Tension Belt Hook on the Metal Plate for Combination Gear 12 22 9 Tension Spring 7 3 Hook on the Middle Frame ...

Page 97: ...ASF HP Sensor Cable PF Motor Cable Remove two screws No 7 and ASF fixing screw securing the ASF unit to the Bottom Frame Refer to Figure 4 29 Figure 4 29 Removing the ASF Assembly 1 4 Slide the ASF unit to the right viewed from back and pull it backward carefully while holding up the Sub Paper Support Upper Refer to Figure 4 30 Figure 4 30 Removing the ASF Assembly 2 ASF Fixing Screw ASF Assembly ...

Page 98: ...gears may be damaged Refer to Figure 4 31 Stylus COLOR 860 Protrusion on the ASF Combination Gear 14 28 Gear 32 Middle Frame Fixing Hole Middle Frame Protrusion on the ASF Gear 32 Combination Gear 14 28 Stylus COLOR 1160 Fixing Hole C H E C K P O I N T n Screws for ASF Assembly should be used at the following positions Looking from the back of printer Refer to Figure 4 29 Right Side viewed from th...

Page 99: ...aper Feed Roller Assembly to the center Then Stylus COLOR 860 Remove the Left LD Roller Fixing Bushing white plastic attached to the left end of the LD Roller Shaft Refer to Figure 4 34 Stylus COLOR 1160 Remove the E Ring attached to the left end of the LD Roller Shaft Refer to Figure 4 34 5 Slide the LD roller shaft to the left side and remove the ASF HP Detection Wheel after releasing its hook R...

Page 100: ... 35 Figure 4 35 Releasing the Hopper Assembly 7 Set the right arm portion of the Hopper Assembly to the square hole in the right side of the ASF Frame and remove the Hopper Assembly carefully Refer to Figure 4 36 Figure 4 36 Setting the Right Arm of Hopper Assembly Step 2 ASF Hopper Assembly Fixing Protrusion in the ASF Frame Step 1 Square hole in the right side of the ASF Assembly Right arm porti...

Page 101: ...per Assembly Refer to Figure 4 41 Lift up the right Paper Feed Roller Assembly a little to release the right end of the LD Roller Shaft and move the LD Roller Shaft to the right Then remove it from the hole in the left side of the ASF Frame Remove the Left Hopper Release Lever from the left end of the LD Roller Shaft Remove the Paper Feed Roller Assembly from the LD Roller Shaft Figure 4 37 Disass...

Page 102: ...ler Assemblies to the LD Roller Shaft make sure that the black one goes to the right n Make sure that gutters in the back of both Paper Feed Roller Assemblies are set on the rail in the ASF Frame Refer to Figure 4 39 n After installing the Paper Feed Roller Assembly be sure to fit the groove in the Edge guide to the top left edge of the right Paper Feed Roller Assembly Refer to Figure 4 39 1 n Ens...

Page 103: ...Guide Figure 4 40 Fixing the Right Paper Feed Roller Assembly Figure 4 41 Setting the Compression Spring 1 961 Top left edge of the left Paper Feed Roller Assembly Groove in the left side of the edge guide Fixing hook portion for the Right Paper Feed Roller Assembly Compression Spring 1 961 Hooks for the Compression Spring ...

Page 104: ...hooks fixing the LD Roller Cover to the Paper Feed Roller Assembly Refer to Figure 4 42 Release the two hooks fixing the LD Roller Assembly around the shaft hole of the Paper Feed Roller Assembly Refer to Figure 4 42 Figure 4 42 Releasing hooks for LD Roller H E C K O I N T n When installing the LD roller assembly make sure that the hooks are hung on the Paper Feed Roller Assembly n Do not touch t...

Page 105: ...ing Belt by pushing the Driven Pulley Holder and remove the Timing Belt from the pinion gear of the CR motor Refer to Figure 4 44 Using tweezers take the Compression Spring 23 52 out of the Driven Pulley Holder Refer toFigure 4 44 Figure 4 44 Taking Out the Compression Spring 23 52 5 Slide the Driven Pulley Holder to the right and remove it to the front 6 Remove the Driven Pulley from the Driven P...

Page 106: ...d of the CR Guide Shaft Refer to Figure 4 47 Figure 4 47 Removing the Torsion Spring 63 7 PG Lever 10 Remove one screw No 7 and rotate the Right Parallelism Adjustment Bushing and move it forward to align the locking protrusion of the Right Parallelism Adjustment Bushing with the notches in the right side of the Top Frame Figure 4 48 Removing the Right Parallelism AD Bushing PG Lever Bring the hoo...

Page 107: ...cation where the Bushing is fixed on the TOP Frame perform the PG Adjustment Refer to the Chapter 5 H E C K O I N T n When disassembling the Right Parallelism Adjustment Bushing mark present location where the Bushing is fixed on the TOP Frame so that you can omit PG adjustment after assembly n When installing the Disk Spring 6 2x 0 15x1 S NA pay attention to its direction Set the convex side faci...

Page 108: ... Cables placed along the gutter in the left side of the CR Assembly Refer to Figure 4 50 Figure 4 50 Removing the I C Detector Holder Bushing 3 Remove the I C Detector Holder by releasing the four hooks Refer to Figure 4 51 Figure 4 51 Removing the I C Detector Holder 4 Remove the I C Detector from the CR assembly Figure 4 52 Removing the I C Detector No 9 Screw I C Detector Holder Bushing I C Det...

Page 109: ...ng the I C Detector Lever Figure 4 55 Placing the I C Detector Cables H E C K O I N T n Make sure that the Torsion Spring 1 08 is hung onto the protrusion of the I C Detector Lever and the hook on the CR frame correctly Refer to Figure 4 54 n Ensure that the I C Detector Cables are placed along the gutters as Figure 4 55 n Make sure that the I C Detector Lever acts correctly CR Assembly CR Encoder...

Page 110: ...from the hooks on the Top Frame Refer to Figure 4 57 n Upper Paper Guide Assemblies Remove them backward n Right Upper Paper Guide Assembly Remove it forward NOTE The number of Upper Paper Guide Assemblies attached to each model varies as shown below Stylus COLOR 860 5 pieces Stylus COLOR 1160 8 pieces Figure 4 57 Removing the Upper Paper Guide Assembly 8 Stylus COLOR 860 Slide the Left Paper Guid...

Page 111: ...eleasing the hooks SC860 two hooks SC1160 four hooks from the Paper Eject Roller Shaft Refer to Figure 4 60 Remove the Earth Spring from the left edge of the Paper Eject Roller Assembly Remove the Paper Eject Roller Assembly releasing the fixing locks located on the right and Left edges of the Paper Eject Roller Shaft Refer to Figure 4 61 Figure 4 60 Removing the Paper Guide Front Figure 4 61 Remo...

Page 112: ...bushing forward to align it with the cut in the Left Frame Refer to Figure 4 63 Release the three hooks fixing the Paper Guide Rear and slide it to the left Refer to Figure 4 64 Figure 4 63 Setting the protrusion on Bushing 12 18 Slide the PF Roller Assembly to the left side carefully and pull it out from the Printer Mechanism Refer to Figure 4 64 Figure 4 64 Removing the PF Roller Assembly No 1 S...

Page 113: ...me with a Torsion Spring 117 6 ensure that the PE Detector Lever is set in the square cut off area in the Right Upper Paper Guide Insert the Right Upper Paper Guide Assembly from the front so you can set the PE Detector Lever in the square cut area in the Right Upper Paper Guide Refer to Figure 4 65 n Make sure that the Torsion Spring 117 6 is set in the gutter in the Upper Paper Guide Assembly n ...

Page 114: ... carefully Refer to Figure 4 66 Figure 4 66 Removing the Flat Washer Gear 13 5 30 6 Holding the PF Motor remove one No 5 screw and PF Motor fixing screw securing the PF Motor and remove the motor from the Left Side Frame Refer to Figure 4 67 Figure 4 67 Removing the PF Motor Combination Gear 13 5 30 PlainWasher 4 1 x 0 5 x 4 5 C A U T I O N Do not damage the teeth of the Combination Gear 13 5 30 A...

Page 115: ... PE Detector Circuit Board Refer to Figure 4 68 Figure 4 68 Removing the PE Detector connector Using tweezers or a screw driver release the CR lock lever and move the CR unit to the center area of the CR Shaft Release four fixed hooks securing the PE Detector Assembly from the front side and slide the PE Detector Assembly upward to remove Figure 4 69 Removing the PE Detector Assembly PE Detector c...

Page 116: ...C H A P T E R ADJUSTMENT ...

Page 117: ...ngle adjusting lever 7 Bi D Adjustment When you replace or remove the printhead When you replace the main board When you replace the CR Motor 8 USB ID data Input When you replace the main board 9 Protection counter reset When you replace the waste ink pad Table 5 2 Actions Taken and Adjustment Required No Content of Operation Adjustment Procedure 1 Removal of the printhead 1 Perform initial ink ch...

Page 118: ...ustment Item Contents Spec 1 Thickness Gauge Parallelism Adjustment thickness 1 14 mm 2 Micro scoop Backlash Adjustment Magnified ratio x 15 Scale 0 1mm 3 Adjustment Program Each Mechanism Settings Stylus COLOR 760 860 1160 Program Disk 3 5inch 2 FDD A U T I O N n Never use the bent curved or tilted or rusty thickness gauge n Erase any dirt grease or obstacles on the thickness gauge before you use...

Page 119: ...djustment bushing for right and left frame and set them on the peaking of the upper frame side so that they match with the standard mark of parallelism adjustment bushing Figure 5 1 Parallelism Adjustment Bushing 2 Set the PG lever front Gap is small A U T I O N n Do not scratch the special coated surface of the PF roller assembly and rib surface of the front paper guide B n Before performing this...

Page 120: ...riage right and left and make sure that the thickness gauge does not move for the both settings Left Parallelism Adjustment 8 Perform Steps 2 to 7 for the left Parallelism adjustment bushing Checking parallelism 9 Perform steps 1 to 4 again 10 Make sure that the thickness gauge does not move right and left along with the carriage when the carriage is moved about 20 mm 11 Move the right Parallelism...

Page 121: ...justment check the overlap amount of the inthead and head cleaner Move the carriage next to the head cleaner and make sure that overlap between the tip of the printhead and cleaner head is more than 0 5 mm Figure 5 3 Overlap of Head Surface and the Cleaner Blade Then rotate the Combination Gear 13 5 30 and return the head cleaner under the Paper Eject Frame while releasing the Pump Planetary Lever...

Page 122: ...ction 4 2 4 2 o Left Housing Panel o Left Sub Frame Figure 5 4 Combination Gear 13 5 30 PF Encorder Sensor A U T I O N In case this adjustment is not performed correctly following phenomenon will occur The backlash value is too narrow n The PF motor dose not rotate correctly based on the defined current value in the firmware As the result paper feed accuracy is lowered n It sounds that the Gear 76...

Page 123: ...he following condition is confirmed the backlash value will not be suitable The A portion of the Gear 76 dose not return to the normal position The backlash value is too narrow The A portion of the Gear 76 returns to the normal position without any jarring sounds The backlash value is too wide Figure 5 6 Pushing the Gear 76 to the Left side frame side A U T I O N Do not secure the PF fixing screw ...

Page 124: ... If the backlash value is too narrow move the PF motor to front side of the printer a little by pulling the PF motor If the backlash value is too wide move the PF motor to the rear side of the printer a little by pushing the PF motor Repeat the above step 3 to 5 until the backlash value is adjusted around the suitable value In case the above adjustment procedural is completed check the backlash va...

Page 125: ... repair Basic adjustment items by using this ogram are shown as follows Table 5 1 Basic adjustment items 5 2 3 2 How to set up the program In order to set up the program insert 1st FDD 3 5 inch disk Installer Disk to the 3 5 inch FDD disk drive and start the install the program file in the Windows environment After complete the set up the SC760 860 1160 Adjustment Program icon is added to the Prog...

Page 126: ...y command to the printer in order to set the IEEE1284 4 mode to OFF status This is because this program dose not run in the IEEE1284 4 mode Figure 5 9 Main menu of the Program NOTE When the OK button is pressed in the above menu this adjustment program dose not verify the model name stored in the PROM NOTE IEEE 1284 4 mode is reset to ON status by performing the Hardware reset NOTE When you choose...

Page 127: ...y CG chip is not mounted on the Main board and only 2 aracter tables PC437 PC850 is stored in the PROM nd the default setting is always set as PC437 in the EEPROM in our anufactory So in case you perform this function the following figure displayed Figure 5 10 Checking the present market destination OTE In order to cancel the above menu choose another menu or adjustment items ...

Page 128: ...bove make a note of VH voltage ID in advance You can find the VH voltage ID on the following position n Printhead On the top right face of the printhead A 12 digit ID code is printed with the QR code on the label n Printer mechanism On the label of the packing box of the printer mechanism Run the Adjustment program and enter the Adjustment Main menu 3 choose the Head voltage ID input and click it ...

Page 129: ...justment program you can not write the read out Head ID to the new Main board in the read out Head ID menu In case you write the read out Head ID to the new main board you have to take menu the read out Head ID and input it again in the Change data menu 6 Choose the Change data item in the Head ID input menu and click the OK button Following Head ID input menu is displayed Figure 5 13 Entering the...

Page 130: ...s COLOR 860 1160 Revision C djustment Adjustment 130 When the Head ID is input and write to the EEPROM the following message is displayed on the bottom column in the menu Figure 5 15 Completing the Head ID input ...

Page 131: ...e his adjustment is required in the following cases n When the printhead is replaced n When the carriage unit is replaced n When the angle adjustment lever is moved int the check pattern in the adjustment program to determine the ngle degree needed for the printhead Then move the adjustment lever the carriage unit to set the printhead angle referring to the printed eck pattern 1 Choose the Head an...

Page 132: ...he OK button as following figure The printer moves to the I C replacement position and stops at the position Figure 5 19 Choose the Move the carriage to the head angular adjustment 5 Loosen the printhead securing screw securing the printhead on the carriage You don t need to remove it completely Figure 5 20 Head fixing screw position NOTE Loosen the printhead securing screw securing the printhead ...

Page 133: ...ar adjustment pattern again and click the OK button The printer prints out a head angular adjustment pattern again 8 Verify the pattern on the printout again 9 Repeat the procedures from Step 2 to Step8 until the combination pattern of black magenta is correct 10 After completing the adjustment choose the Move the carriage to the head angular adjustment in the Head angular adjustment menu Refer to...

Page 134: ...i d adjustment Choose the Print the Bi d adjustment pattern in the Bi Directional Adjustment pattern and click the OK button Figure 5 24 Bi d adjustment pattern NOTE As shown in the sample gaps between passes are sometimes created in different directions among patterns This unexpected change in direction is caused by an ink jet printer specific reason which is an ink jet printer inevitably perform...

Page 135: ...and go back to the BI Directional Adjustment menu And choose the Adjust menu and click the OK button Figure 5 25 Choose the Adjust menu Check the printed pattern and find the misaligned dot type 5 Choose the misaligned dot size in the following menu and click the OK button Figure 5 26 Choose the misalined dot size 6 By choosing the misalined dot size following input menu for the adjustment value i...

Page 136: ...alue by input the suitable value directly from the key board In case the value is input the 2nd vertical printed pattern is shift to the left side And in case the value is input the 2nd vertical printed pattern is shift to the right side Figure 5 28 Input the suitable value To confirm if the adjustment value is suitable click the Previous button and go back to the Bi Directional Adjustment menu 9 ...

Page 137: ...imer data of the PC is used for this input data n Number 0 An 0 is automatically added for the last digit in the input program repair activity we use a 10 digit code of the Serial number for a USB The remaining 8digits code is generated in the adjustment program nd added to the serial number automatically 1 Choose the USB ID input in the Adjustment main menu Figure 5 29 Choose the USB ID input men...

Page 138: ...he bottom of the USB ID Check Input menu In this message you can check if the USB ID is written in the EEPROM correctly Figure 5 31 Write down the USB ID Click the Previous button and go back to the USB ID Check Input menu 7 Select the Confirmation of USB port function and click the OK button in the USB ID Check Input menu Figure 5 32 Choose the Confirmation of USB port function NOTE Above Confirm...

Page 139: ...enu 3 The following menu appears Figure 5 36 Conformation Of USB Port Function Menu If you select OK A4 check pattern will print and the message below follows If you select Previous the message below appears Figure 5 37 Message 3 C A U T I O N In the following step be sure to connect a parallel cable before clicking the OK button Otherwise the program will hang up In this menu only OK and Previous...

Page 140: ...el cable and then click OK The USB ID input menu appears again step 7 OTE If the USB port operates correctly 2 sheets of A4 Check pattern are printed ow B Windows98 not installed 1 The message below appears Figure 5 38 Message 4 2 Click Yes The USB ID input menu appears again step 7 ...

Page 141: ...oose the Initial Ink charge item in the Maintenance Menu and click the OK button NOTE As described in the menu message about 1 5 amount of the Black ink cartridge and 1 7 amount of the Color ink cartridge are consumed in the initial ink charge operation Figure 5 40 Choose the Initial Ink Charge NOTE The initial ink charge is carried out without turning off on the printer It takes about 1 minutes 4...

Page 142: ... consumption 1 55ml rubbing operation forcibly Choose the Head cleaning in the Maintenance menu as following figure Figure 5 41 Choose the Maintenance Click the OK button in the menu The powerful cleaning is performed It takes 30 seconds for the process to complete A U T I O N If you can not recover the clogged nozzles despite you performed this cleaning operation enter the Initial ink charge sequ...

Page 143: ...k the present counter value in the Maintenance menu and click the OK button Figure 5 42 Choose the Check the present counter value B 2 By clicking the OK button following menu is displayed Figure 5 43 Check the present counter value 3 After read the Caution description on the above menu click the OK button in the menu The present counter value is displayed on the bottom column as following figure ...

Page 144: ...clicking the OK button the following menu is displayed Figure 5 46 Clear the Protection counter value 3 After you read the description on the menu click the OK button When the OK button is clicked the following message is displayed on the bottom column in the menu Figure 5 47 Clear the protection counter value 2 C A U T I O N n Be sure to replace the installed waste ink pad with a new one after or...

Page 145: ...e Recovery for clogged nozzle menu The following menu is displayed Figure 5 48 Choose the Recovery for clogged nozzle After set the plain paper click the OK button The printer performs the head cleaning sequence and prints the nozzle check pattern as shown in the next page s figure Figure 5 49 Nozzle Check pattern 3 After complete one set of the sequence the program display the counter that this p...

Page 146: ...lowing menu Figure 5 51 Choose the Print A4 pattern 2 After complete the printing following message is displayed on the bottom column in the menu Figure 5 52 Complete the printing 3 Check the all printed patterns on the 2 sheets of the printed paper If you find out any incorrect portion Choose the adjustment menu and try to adjust it C H E C K P O I N T n The check point for the first solid patter...

Page 147: ... Loop scale unit This section describes how to assemble the following parts o PF Loop scale o Base plate o Adhesive Tape 1 Set the AS Tool 1051765 as following figure 2 Peel off the protection tape from the Base plate and set it on the AS Tool 1051765 The adhesive side should be faced to upward Figure 5 53 Setting the Base plate on the AS Tool 1051765 No Assembling Item assembling parts Required t...

Page 148: ...stick it inside the printed circled line on the PF Loop scale Figure 5 55 Sticking the Protection Tape to the PF Loop Scale A U T I O N Do not touch the following portion Inside of PF Loop scale shaft hole Character printed side of the Loop scale H E C K P O I N T It is no problem if the outline of the Base plate dose not just fit to the printed circled line of the PF Loop scale Refer to Figure 5 ...

Page 149: ... 1051767 as following figure Figure 5 56 Stick the PF Loop scale unit on Gear 76 Figure 5 57 Checking the PF Loop scale sticking condition Gear 76 Gear 76 cled off holes two protrusions on the Gear 76 AS Tool 1051767 C A U T I O N n Do not touch the following portion Inside of PF Loop scale shaft hole Character printed side of the Loop scale n Do not damage the inside of the PF shaft hole of the P...

Page 150: ...C H A P T E R MAINTENANCE ...

Page 151: ...counting the amount of the waste ink Once the amount of the waste ink reaches the predetermined limit the printer indicates Maintenance Error and the waste ink pad should be replaced n Overflow Counter Limit Overflow Counter Protection Counter A 39200 n Timing for Replacing the Waste Ink Pad When the total amount of the waste ink reaches the predetermined limit the LED indicates Maintenance Error ...

Page 152: ...Oil O 12 1038991 EPSON Table 6 2 Lubrication Point No Standard Remarks 1 Lubrication Point Inside of BUSHING 12 RIGHT See p 151 Lubricant Type G 26 Lubrication Amount Take a 3mm diameter ball and apply it evenly to the inside of the bushing 2 Lubrication Point HOLDER PULLEY DRIVEN See p 151 Lubricant Type G 26 Lubrication Amount φ 1 x 3mm 4 places 3 Lubrication Point Inside of BUSHING 12 LEFT Use ...

Page 153: ...eaking into the motor side See p 152 Lubricant Type O 12 Lubrication Amount Full but not overfull Table 6 2 Lubrication Point continued No Standard Remarks 11 Lubrication Point Groove of ROLLER PF See p 152 Lubricant Type G 26 Lubrication Amount φ 1 x 5mm 12 Lubrication Point Contact point between ROLLER EJECT and GROUND SPRING EJECT See p 152 Lubricant Type G 26 Lubrication Amount φ 1 x 2mm 13 Lu...

Page 154: ... applied to a new oil pad 16 Lubrication Point Shaft for FRAME LEFT See p 154 Lubricant Type G 26 Lubrication Amount φ 1 x 5mm 17 Lubrication Point Inside of the right hole of FRAME ASF B Use a brush to apply grease See p 154 Lubricant Type G 26 Lubrication Amount φ 1 x 1mm Apply grease evenly to the inside of the hole 18 Lubrication Point Left and right edges of HOPPER ASSEMBLY C Use a brush to a...

Page 155: ...ication Point No 4 A R N I N G n Never apply oil to the CR guide shaft directly This may cause fatal damage to the components of the printer n Avoid applying oil excessively to the oil pad This may cause fatal damage to the components of the printer BUSHING 12 RIGHT G 26 HOLDER PULLEY DRIVEN G 26 G 26 G 26 BUSHING 12 LEFT BUSHING 6 G 26 ...

Page 156: ...n Point No 5 6 Lubrication Point No 7 8 9 10 Lubrication Point No 11 Lubrication Point No 12 G 26 SHAFT PULLEY DRIVEN G 26 PULLEY DRIVEN COMBINATION GEAR 12 22 4 O 12 O 12 COMBINATION GEAR 14 28 FELT D3 6 O 12 G 26 POLE C ROLLER PF G 26 ROLLER EJECT GROUND SPRING EJECT G 26 ...

Page 157: ...lus COLOR 860 1160 Revision C Maintenance Overview 157 Lubrication Point No 13 Lubrication Point No 14 1 Lubrication Point No 14 2 Lubrication Point No 14 3 ROLLER PF UNIT G 26 PAPER GUIDE FRONT G 26 G 26 G 26 ...

Page 158: ...tylus COLOR 860 1160 Revision C Maintenance Overview 158 Lubrication Point No 16 Lubrication Point No 17 Lubrication Point No 18 G 26 Shaft for FRAME LEFT G 26 FRAME ASF B HOPPER ASSY C G 26 G 26 FRAME ASF B ...

Page 159: ...PSON Stylus COLOR 860 1160 Revision C Maintenance Overview 159 Lubrication Point No 19 Indent Screw 270mm between the screw and indent G 26 ...

Page 160: ...APPENDIX C H A P T E R ...

Page 161: ...r CR Motor PE Sensor ASF Sensor CN3 USB CN9 Print Head CN12 PF Encoder CN6 ASF Motor CR Encoder Table 7 1 Connector Summary of C298MAIN Connector Function Reference CN1 Parallel I F Connector CN3 USB Connector CN5 To PE Sensor Table 7 2 CN6 To ASF Sensor Table 7 3 CN7 To ASF Pump Motor Table 7 4 CN8 To Print Head including CR Encoder Table 7 5 CN9 To Print Head Table 7 6 CN10 To Power Supply Board...

Page 162: ...Waveform selection signal for MS shot Variable shot 10 GND Ground 11 VDD Logic power supply 5V 12 GND Ground 13 VHV 42V power supply for Nozzle Selector 14 GND2 Ground 15 GND2 Ground 16 GND2 Ground 17 GND2 Ground 18 COM Head drive pulse trapezoid waveform 19 COM Head drive pulse trapezoid waveform 20 COM Head drive pulse trapezoid waveform 21 COM Head drive pulse trapezoid waveform Table 7 6 Conne...

Page 163: ...Power on off switch 4 SW1 In Panel switch input 1 5 LED3 Out LED drive signal 3 6 5V Logic power supply Table 7 6 Connector CN9 continued Pin Signal Name I O Function 7 5V Logic power supply 8 LED2 Out LED drive signal 2 9 GND Ground 10 LED1 Out LED drive signal 1 11 GND Ground 12 LED0 Out LED drive signal 0 Table 7 9 Connector CN12 Pin Signal Name I O Function 1 GND Ground 2 ENB In B phase signal...

Page 164: ...Off 1 On b bit0 IEEE1284 mode 0 On 1 Off c 00H 00H 0BH Reserved 00H 0CH Reserved 00H 0DH Reserved 00H 0EH Reserved 00H 0FH Reserved 00H 10H CPSI password 00H 00H 11H CPSI password 00H 00H 12H CPSI password 00H 00H 13H CPSI password 00H 00H 14H CPSI password 00H 00H 15H CPSI password 00H 00H 16H Print direction control 0 Bi D 1 Uni D 2 Auto 02H 02H 17H CG table 0 PC 437 1 PC 850 00H 00H 18H Font 0 ...

Page 165: ... 30H Top margin 42 to 44 x 360 by 1 360 inch 00H 00H 31H 78H 78H 32H Bottom margin 1244 to 44 x 360 by 1 360 inch 1EH 1EH 33H F0H F0H Table 7 12 EEPROM Address Map continued ddress Explanation Settings QPIT Settings Factory Settings 34H Page length 1244 to 44 x 360 by 1 360 inch 1EH 1EH 35H F0H F0H 36H Reserved 00H 37H 00H 38H Reserved 00H 00H 39H 00H 00H 3AH 00H 00H 3BH 00H 00H 3CH Reserved 00H 3...

Page 166: ... 00H 00H Table 7 12 EEPROM Address Map continued ddress Explanation Settings QPIT Settings Factory Settings 5CH Ink counter A0 00H 00H 3 5DH 00H 00H 5EH Reserved 00H 00H 5FH 00H 00H 60H Ink counter Rb0 00H 00H 61H 00H 00H 62H Ink counter Rb80 00H 00H 63H 00H 00H 64H Ink counter Ry0 00H 00H 65H 00H 00H 66H Ink counter Ry80 00H 00H 67H 00H 00H 68H CL time 00H 69H 00H 6AH Reserved 00H 00H 6BH 00H 00H...

Page 167: ...Settings QPIT Settings Factory Settings A3H Head Actuator Rank ID for VhU 1 n 43 00H 1 4AH Head Actuator Rank ID for VhM2 1 n 37 00H 1 A5H Head Actuator Rank ID for VhB 1 n 37 00H 1 A6H Head Actuator Rank ID for AR 0 n 6 00H 1 A7H Microweave ID 1 n 9 00H 1 A8H Head Actuator Rank ID for IwB 30 n 70 00H 1 A9H Head Actuator Rank ID for IwC 30 n 70 00H 1 AAH Head Actuator Rank ID for IwM 30 n 70 00H 1...

Page 168: ...er performed panel initialization of the ink overflow counter in EEPROM C2H USB ID 00H 1 D3 00H 1 D4 Reserved 00H D7H 00H D8H Custom EEPROM sub number 00H 00H D9H 00H 00H DAH 00H 00H DBH 00H 00H DCH Panel mask function bit7 Entry Self Test bit6 Entry Hex Dump bit5 Extended settings bit4 Reserved bit3 Reserved bit2 Cleaning bit1 Replace I C bit0 Load Eject 00H 00H DDH Reserved 00H DEH 00H DFH 00H E...

Page 169: ...OR 860 1160 Revision C ppendix Circuit Board Component Layout 169 2 Circuit Board Component Layout is section shows the circuit board component layout Figure 7 2 C298MAIN Component Layout Component Side Soldered Side ...

Page 170: ...PSON Stylus COLOR 860 1160 Revision C ppendix Circuit Board Component Layout 170 Figure 7 3 C298PSB Component Layout Figure 7 4 C298PSE Component Layout ...

Page 171: ...PSON Stylus COLOR 860 1160 Revision C ppendix Circuit Board Component Layout 171 Figure 7 5 C298PNL Component Layout ...

Page 172: ... Parts List for Stylus COLOR 860 XPLODED DIAGRAMS 124 100 124 124 180 182 For LATIN 181 124 101 102 115 500 EPSON STYLUS COLOR 860 No 1 Rev 01 10144 B B A 122 117 754 122 133 132 103 751 125 122 122 116 400 753 766 752 122 450 105 107 126 126 125 106 123 104 400 401 123 For EAI 220V EUR S E ASIA OCEANIA EKL For EAI EUL 120V ETT ...

Page 173: ...us COLOR 860 173 580 591 613 C A D G F J K E E EPSON STYLUS COLOR 860 No 2 Rev 01 10144 N 607 606 603 587 594 534 532 574 506 119 587 512 587 114 108 108 587 505 614 119 587 122 587 501 122 122 122 122 300 608 330 200 122 122 122 122 112 113 122 109 111 131 122 122 122 121 122 121 524 604 ...

Page 174: ... Rev 01 10144 748 513 587 568 700 575 567 577 575 546 506 183 759 705 762 760 184 706 761 569 602 601 596 600 767 768 595 597 600 561 701 703 560 566 588 588 565 572 570 571 589 748 507 514 551 549 552 553 501 587 558 756 757 758 605 609 564 548 550 550 550 550 549 550 549 550 550 550 549 550 549 550 550 549 550 551 548 551 548 551 548 551 548 551 548 545 547 557 555 554 612 587 545 545 545 ...

Page 175: ...01 528 517 528 527 610 536 587 559 588 590 530 611 529 587 587 538 540 541 544 543 544 542 544 542 544 542 539 531 530 119 599 616 624 621 587 618 519 587 556 585 593 508 576 509 626 612 620 533 516 623 622 579 582 520 623 619 623 627 592 619 504 586 610 535 515 522 537 510 502 544 542 544 542 544 542 544 542 544 542 544 542 544 542 544 542 544 542 544 542 531 531 531 587 765 587 587 610 ...

Page 176: ...60 176 without 715 747 748 with581 747 748 M J 738 703 714 708 710 736 737 739 707 711 713 712 737 755 764 709 739 736 740 716 721 719 723 720 722 725 724 735 735 720 724 730 726 723 729 721 728 731 733 745 746 734 732 746 745 727 717 718 718 EPSON STYLUS COLOR 860 No 5 Rev 01 10144 780 581 763 715 ...

Page 177: ...7 CRESCENT RING 111 COVER CABLE 500 PRINTER MECHANISM ASP M4R10 100 528 PLAIN WASHER 12 2 0 5 17 S Na 112 COVER INLET TOP B 501 FRAME ASSEMBLY LEFT 529 ROLLER ASSEMBLY PAPER EJECT 113 COVER INLET BOTTM B 502 MOTOR ASSEMBLY PF 530 BUSHING 6 114 SHIELD PLATE M B 504 COMBINATION GEAR 12 22 4 531 E RING TYPE E 4 115 LOGO PLATE 505 RRAME RIGHT FRONT 532 SPUR GEAR 28 116 HOUSING SUB RIGHT 506 FRAME TOP ...

Page 178: ...EW M3 6 616 TENSION SPRING 7 37 557 GUIDE PLATE CR 588 CP SCREW M3 6 618 LEVER ASSEMBLY COMBINATION GEAR 558 SHEET CABLE 589 LEAF SPRING 6 2 0 15 11 619 RETAINING RING D8 8 559 SCREW MOUNTING PF 590 PLAIN WASHER 3 3 0 5 8 F Uc 620 MOTOR ASSEMBLY ASF 560 CARRIAGE ASSEMBLY B 591 CBP TITE SCREW 2 5 5 F Zn 621 PLAIN WASHER 3 1 0 5 12 F ZN 561 LEVER ADJUST 592 PLAIN WASHER 6 2 0 2 9 L NA 622 E RING TYP...

Page 179: ...ED 715 SPUR GEAR 32 747 SHAFT MOUNTING CR 716 PAD ASSEMBLY RIGHT 748 CBS TITE P4 3 6 F Zn 717 LEVER PAD RELEASE RIGHT 751 PAPER GUIDE LOWER 718 BAR SPRING HOLDER PAD 752 ABSORBER WASTE INK LARGE 719 HOLDER EDGE GUIDE RIGHT 753 TRAY ABSORBER 720 COMPRESSION SPRING 1 17 754 SPACER TRAY 721 TENSION SPRING 0 62 755 BUSHING FIXING SHAFT LEFT 722 LEVER PAPER RETURN RIGHT 756 PAPER SUPPORT SUB UPPER 723 ...

Page 180: ...us COLOR 1160 XPLODED DIAGRAMS EPSON STYLUS COLOR 1160 No 1 Rev 01 10132 A 122 125 125 125 115 101 124 124 124 126 104 126 134 132 105 125 125 450 742 125 100 124 102 500 122 116 122 126 126 106 103 766 752 753 751 743 133 122 117 754 400 for EAI EUL 120V 123 400 401 123 for EAI 220V EUR S E ASIA EAL RUSSIA 180 182 For LATIN 181 400 for ETT 125 185 ...

Page 181: ...60 181 122 B A C F E G H D D EPSON STYLUS COLOR 1160 No 2 Rev 01 10132 I 607 606 603 594 534 532 574 506 119 512 114 108 505 614 119 501 122 122 122 300 608 330 200 122 122 122 122 112 113 122 109 111 131 121 122 121 122 524 108 613 604 580 J K 108 119 587 591 122 587 587 587 587 587 122 122 122 122 ...

Page 182: ...60 184 706 761 569 602 601 596 600 595 597 600 561 701 560 566 587 565 572 570 571 507 514 551 549 552 553 558 609 564 548 550 550 550 550 549 550 549 550 550 550 550 549 550 549 550 550 549 551 548 551 548 551 548 551 548 551 548 547 555 554 563 615 604 550 550 550 549 550 549 550 550 549 551 548 551 548 551 548 545 770 704 501 557 605 629 EPSON STYLUS COLOR 1160 No 3 Rev 01 10132 587 703 562 631...

Page 183: ... 183 M C 738 703 714 708 710 750 758 736 629 737 739 640 640 707 747 711 713 712 737 703 703 741 703 764 709 739 640 736 740 716 721 717 719 723 720 722 725 724 735 735 720 724 730 726 727 723 718 718 729 721 728 731 733 745 746 734 732 746 745 EPSON STYLUS COLOR 1160 No 4 Rev 01 10132 780 749 763 715 ...

Page 184: ... 542 539 599 587 556 593 508 576 509 533 537 502 544 542 544 542 544 542 544 542 544 542 544 542 544 542 544 542 544 542 544 542 530 K J I 619 628586 619 628504 520 592 627 579 622 582 623 612 625 612 620 578 531 519 618 624 621 616 544 542 544 542 544 542 544 542 544 542 544 542 544 542 540 541 543 544 535 611 530 529 516 588 501 526 525 521 518 528 517 528 522 510 531 587 503 587 632 119 587 585...

Page 185: ...ER SET B 517 COMPRESSION SPRING 5 86 111 COVER CABLE 200 BOARD ASSY MAIN 518 BUSHING 12 LEFT 112 COVER INLET UPPER B 300 BOARD ASSY POWER SUPPLY 519 TENSION BELT PUMP TRANSMISSION 113 COVER INLET LOWER B 330 WIRE HARNESS 520 SPUR GEAR 15 2 114 SHIELD PLATE M B 400 POWER CABLE ASSY 521 SPACER C RING 115 LOGO PLATE 450 BOARD ASSY PANEL 522 SCALLOP SPRING PIN AW 2X16 F B 116 HOUSING SUPPORT RIGHT 500...

Page 186: ...5 1X0 7X11 S NA 543 STARHWEEL 8 B 568 HOLDER PULLEY DRIVEN 594 PLAIN WASHER 10 7X0 5X15 5 L NA 544 ROD SPRING STAR WHEEL 569 COMPRESSION SPRING 23 52 595 HOLDER DETECTOR I C 545 PAPER GUIDE UPPER 570 LEVER PG 596 LEVER DETECTOR I C BK 546 ROLLER DRIVEN 571 LEVER PG SUPPORT 597 LEVER DETECTOR I C CL 547 PAPER GUIDE RIGHT 572 TORSION SPRING 63 7 598 EXTENSION SPRING 0 29 548 SHAFT PAPER GUIDE UPPER ...

Page 187: ...HT 618 LEVER ASSEMBLY COMBINATION GEAR 701 FASTENER HEAD 726 PAD ASSY LEFT 619 SET RING D8 8 702 TORSION SPRING 49 727 LEVER PAD RELEASE LEFT 620 MOTOR ASSY ASF 703 C B P TITE SCREW 3X6 F ZN 728 HOLDER EDGEGUIDE LEFT 621 P W 3 1X0 5X12 F ZN 704 CABLE HEAD A 729 LEVER PAPERRETURN LEFT 622 RETAINING RING 705 HOLDER CABLE 730 HOLDER ROLLER LD SUPPORT LEFT 623 COMBINATION GEAR 17 19 25 6 706 SPACER CA...

Page 188: ...FEED 746 HOLDER SHEET PAPERFEED 747 SHAFT MOUNT CR 748 C P S TITE P4 3X6 F ZN 749 HARNESS ASF 750 PAPER SUPPORT HOPPER 751 PAPER GUIDE LOWER 752 POLUS PAD LARGE 753 TRAY POROUS PAD 754 SPACER TRAY 755 FERRITE CORE FSOC240RX01 758 EXTENSION SPRING 0 29 759 COVER CARTRIDGE BK 760 COVER CARTRIDGE C 761 SEPARATOR CARTRIDGE BK 762 SEPARATOR CARTRIDGE C 763 DETECTOR HP 764 CORK B 765 CLEANER HEAD ASP 76...

Page 189: ...ON Stylus COLOR 860 1160 Revision C ppendix Circuit Diagram 189 5 Circuit Diagram is section contains the following circuit diagrams C298PNL Board C304PNL Board C298PSB Board C298PSE Board C298MAIN Board ...

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