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Contents 

Safety Instructions ............................................................................. 1

 

1 General Information ......................................................................... 5

 

1.1 Overview ..................................................................................................... 5

 

1.2 Identification of parts ................................................................................... 7

 

1.3 Naming rules ............................................................................................. 10

 

1.4 Connection diagram ................................................................................... 11

 

2 Installation Instructions ................................................................ 13

 

2.1 General installation notes .......................................................................... 13

 

2.2 Before installation ..................................................................................... 14

 

2.3 Determine the installation position ............................................................. 17

 

2.4 Install the inverter/charger ......................................................................... 18

 

2.5 Wiring ....................................................................................................... 20

 

2.6 Operating the inverter/charger ................................................................... 28

 

3 Interface .......................................................................................... 30

 

3.1 Indicator .................................................................................................... 30

 

3.2 Button ....................................................................................................... 31

 

3.3 LCD .......................................................................................................... 31

 

3.4 Operating mode ........................................................................................ 34

 

3.5 Settings..................................................................................................... 45

 

3.6 Battery voltage customized logic. .............................................................. 56

 

3.7 Battery discharge current limit ................................................................... 57

 

4 Protections ..................................................................................... 58

 

5 Troubleshooting ............................................................................. 60

 

5.1 Error codes ............................................................................................... 60

 

5.2 Solutions ................................................................................................... 62

 

Summary of Contents for UP2000-HM6022

Page 1: ...Inverter Charger User Manual UP2000 HM6022 UP3000 HM5041 UP3000 HM5042 UP3000 HM10022 UP5000 HM8042...

Page 2: ......

Page 3: ...13 2 2 Before installation 14 2 3 Determine the installation position 17 2 4 Install the inverter charger 18 2 5 Wiring 20 2 6 Operating the inverter charger 28 3 Interface 30 3 1 Indicator 30 3 2 But...

Page 4: ...6 Maintenance 63 7 Specifications 64 Appendix 1 Disclaimers 73...

Page 5: ...ease read related literature accompanying the following symbols Symbols of the inverter charger TIPs Indicates any practical advice for reference IMPORTANT Indicates a critical tip during the operatio...

Page 6: ...er you must evaluate whether the operation area exists any arc danger Do not store the inverter charger where children can touch it The inverter charger is off grid type The AC output is strictly proh...

Page 7: ...ter charger cabinet to operate When eliminating the faults or disconnecting the DC input turning off the inverter charger s switch then carry out the operation after the LCD screen is completely OFF 8...

Page 8: ...ake sure there is no voltage or current When conducting electrical connection and maintenance work must post temporary warning sign or put up barriers to prevent unrelated personnel from entering the...

Page 9: ...l algorithm which brings the full digital PFC and the dual closed loop control of voltage and current The output DC charging voltage or current is continuously adjustable within a specific range in th...

Page 10: ...y of MPPT no less than 99 5 Three charging modes Solar only Solar priority Utility Solar Two AC output modes Utility priority and Inverter priority Self learning SOC display function Multiple LED indi...

Page 11: ...7 1 2 Identification of parts...

Page 12: ...rminal RS485 interface DB9 female with isolation design 5VDC 200mA Battery positive input terminal PV input terminal MC4 LCD External cover Power switch BMS Link connection port RJ45 without isolation...

Page 13: ...B 8 GND Please refer to the BMS Lithium Battery Protocols Fixed ID Table or contact our technical supporters for the currently supported BMS manufacturers and the BMS parameters Dry contact interface...

Page 14: ...on Pin Definition 1 4 NC 7 RS 485 A 5 GND 8 RS 485 B 6 NC 9 5VDC DB9 pin definition for RTU type UP Hi series Pin Definition Pin Definition 1 2 NC 6 NC 3 12VDC 7 RS 485 A 4 GND2 12VDC power ground 8 R...

Page 15: ...11 1 4 Connection diagram No battery mode Battery mode...

Page 16: ...types please confirm the relevant parameters before power on No battery mode and battery mode can set by setting item 0 AC loads shall be determined according to the output power of the inverter char...

Page 17: ...nections and corroded wires may result in high heat that can melt wire insulation burn surrounding materials or even cause a fire Ensure tight connections and secure cables with clamps to prevent them...

Page 18: ...ize Circuit breaker Ring terminal UP2000 HM6022 20mm2 4AWG 2P 125A RNB38 8S UP3000 HM5041 16mm2 5AWG 2P 100A RNB22 8 UP3000 HM5042 16mm2 5AWG 2P 100A RNB22 8 UP3000 HM10022 35mm2 1AWG 2P 200A RNB38 8S...

Page 19: ...al line Blue Ground line Yellowish green 3 PV modules Recommended wire size of the PV module and the circuit breaker is as below Since the PV array s output current varies with the type connection met...

Page 20: ...f the MC4 male terminal as shown below Step4 Tight press the copper wire and the MC4 male terminal s inner core with a plier and ensure the connection is secure Step5 Unscrew the nut of the MC4 male t...

Page 21: ...m2 11AWG 2P 25A 1 2N M UP3000 HM10022 4mm2 11AWG 2P 25A 1 2N M UP5000 HM8042 6mm2 9AWG 2P 40A 1 2N M Making the connection cable of the utility input Strip two connection wires of the utility input fo...

Page 22: ...rick walls and cannot be fixed to the hollow brick wall The inverter charger requires at least 20cm of clearance right and left and 50cm of clearance above and below Risk of explosion Never install th...

Page 23: ...pes into the two M10 holes Step4 Install the inverter charger and determine the installation position of the M10 hole located at the bottom of the inverter charge Step5 Remove the inverter charger and...

Page 24: ...20 2 5 Wiring 1 Remove the terminal cover Remove covers of the AC output AC input utility input terminal with a screwdriver as shown below...

Page 25: ...with a distance from the battery not longer than 200mm A circuit breaker must be installed on the battery side For selection please refer to chapter 2 2 2 Prepare modules Connection sequence of the b...

Page 26: ...s are connected correctly If utility input exists the inverter charger must be connected to the ground terminal We will not assume any responsibility for the unnecessary danger when the ground termina...

Page 27: ...the PV modules please do not close the circuit breaker and ensure that the leads of and poles are connected correctly 6 Connect the utility input Risk of electric shock When wiring the utility input...

Page 28: ...erminal 1 pcs Positive and negative red black wire 1 pcs each determine the length and wire size of the connecting wire according to the actual needs of the customer Making the RBVS wire One end of th...

Page 29: ...ches the dry contact ON voltage DON the dry contact is connected for its coil is energized The dry contact can drive loads of no more than 125VAC 1A 30VDC 1A The dry contact connected voltage is 44 4V...

Page 30: ...setting for battery charging or discharging temperature is 25 C without temperature compensation D BMS Link connection port RJ45 Function Through a BMS Link converter different lithium battery manufac...

Page 31: ...MS line sequence This connection port is only used to connect the BMS Link converter For details about the BMS Link please refer to BMS LINK Manual E RS485 interface DB9 connector Function For base UP...

Page 32: ...the indicator is ON solid Ensure that the battery connection is correct and the battery circuit breaker is turned on first And then close the PV array and utility circuit breakers after the inverter c...

Page 33: ...ulse current When supplying power for different AC loads it is recommended to turn on the load with a large impulse current And then turn on the load with a smaller impulse current after the load outp...

Page 34: ...charging fault Green Off Inverter is off On solid Inverter standby or bypass Slowly flashing 0 5Hz Inverter supplies power Fast flashing 2 5Hz Inverter fault Green Off Load off On solid Load on Green...

Page 35: ...e up Down for page down 2 Modify parameter values UP to increase the value DOWN to decrease the value Click 50ms 1 Switch the page on the real time monitoring interface 2 Confirm settings Long press 2...

Page 36: ...the battery with BMS Load power 8 25 one cell Load power 25 50 two cells Load power 50 75 three cells Load power 75 100 four cells After the inverter charger is powered on for the first time the batt...

Page 37: ...rter priority Load AC output voltage AC output current AC output power AC output frequency Battery Battery voltage Max charging current PV charging current utility charging current Battery temperature...

Page 38: ...utility stops charging the battery Note AOF and AON setting refers to Item 17 18 on the Advanced interface for engineers Utility Solar PV and utility charge the battery at the same time When PV power...

Page 39: ...e available When PV power is higher than load power it charges the battery and supplies extra power to the load When PV power is lower than or equal to load power PV stops charging the battery It supp...

Page 40: ...or equal to the LVD point only PV charges the battery PV power is not available and the utility is available The battery supplies the load alone When the battery voltage goes lower than or equal to t...

Page 41: ...s not available When PV power is higher than load power it charges the battery and supplies extra power to the load When PV power is lower than or equal to load power PV stops charging the battery It...

Page 42: ...the load When PV power is lower than or equal to load power PV stops charging the battery It supplies the load together with the battery When the battery voltage goes lower than or equal to AON and ha...

Page 43: ...stops charging the battery It supplies the load together with the battery When the battery voltage goes lower than or equal to the LVD point only PV charges the battery PV power is not available and t...

Page 44: ...battery and the utility supplies the load When the battery voltage goes lower than or equal to AON and has not been charged to AOF the below interfaces show according to different conditions When PV...

Page 45: ...ops charging the battery and it supplies the load together with the battery When the battery voltage goes lower than or equal to the LVD point only PV charges the battery PV power is not available and...

Page 46: ...BAT the utility supplies the load alone and charges the battery together with the PV When PV power is higher than MCC VBAT the PV charges the battery alone and supplies the load together with the util...

Page 47: ...plies the load and charges the battery Both PV power and the utility are not available Before the battery voltage drops to the LVD point the battery supplies the load 3 No battery mode PV supplies the...

Page 48: ...ad alone 4 The PV open circuit voltage VS Max PV input power curve as below Model Min PV open circuit voltage Max PV open circuit voltage Max PV input power UP2000 HM6022 80V 450V At minimum operating...

Page 49: ...with the 220 230VAC system curve However the min PV open circuit voltage and the max PV open circuit voltage is different 3 5 Settings 1 Standard interface for common users Operations Step1 In the rea...

Page 50: ...ting items NO Instruction Setting 0 No battery mode or battery mode Battery mode Default No battery mode 1 Battery type AGM Default GEL FLD LFP15 LFP16 LNCM14 AGM GEL FLD LFP L NCM USER Important User...

Page 51: ...ng mode Solar priority Default Utility solar Solar 3 Output mode Utility priority Default Inverter priority 4 Temperature unit Default 5 LCD backlight time 30S Default 60S 100S on solid 6 Buzzer alarm...

Page 52: ...mode is inverter priority and the battery voltage is lower than the low voltage disconnect voltage configurable the utility will supply the load 2 Advanced interface for engineers Operations Step1 In...

Page 53: ...0M 10 Equalize charging time 30M 60M 120M Default 180M 11 Equalize charging voltage It cannot be set which changes depending on the boost charging voltage AGM Default 58 4V GEL FLD 59 2V LFP15 53 0V L...

Page 54: ...charging voltage User define 43 2 64 0V Step size long press for 1V short press for 0 1V AGM Default GEL FLD 55 2V LFP15 51 0V LFP16 54 4V LCNM14 56 9V 15 Over voltage reconnect voltage User define 4...

Page 55: ...19 Dry contact ON voltage User define 43 2 64 0V Step size long press for 1V short press for 0 1V 20 Dry contact OFF voltage User define 43 2 64 0V Step size long press for 1V short press for 0 1V 21...

Page 56: ...accumulated energy OFF Default ON 26 Battery capacity 100AH Default User define 1 4000AH Step size Below 200AH long press for 10A short press for 1A Above 200AH long press for 50A short press for 5A...

Page 57: ...ne 40 0 Step size 5 29 Low temperature prohibits discharge temperature 0 Default User define 40 0 Step size 5 30 Output voltage level 110VAC Default for devices of 100V output voltage 120VAC 220VAC De...

Page 58: ...43 2 64 0V Step size long press for 1V short press for 0 1V AGM Default GEL FLD 60 0V LFP15 53 5V LFP16 57 0V LCNM14 58 8V 35 Under voltage warning reconnect voltage User define 43 2 64 0V Step size...

Page 59: ...0V short press for 1V 39 Battery discharge current limit Refer to 3 7 for details UP5000 HM8042 250A Default User define 10 250A UP3000 HM5042 150A Default User define 10 250A Step size Long press for...

Page 60: ...charging Limit Voltage 42 4V F Boost Reconnect Charging voltage Low Voltage Disconnect Voltage 2 The following rules must be followed when modifying the parameter values in the user for a lithium batt...

Page 61: ...requirements of lithium batteries Abbreviation VBAT Battery voltage VOUT Inverter output voltage IBAT Actual battery current UMI Utility low voltage disconnection voltage BDC Battery discharge curren...

Page 62: ...ss than 176V it will stop utility charging discharging 6 Utility input over current Utility input current higher than a specified value the device will go into protection mode automatically Press the...

Page 63: ...hort circuit remains after three times delay clear the fault and then restart the inverter charger to resume work 11 Overload Times of overload 1 3 1 5 Continuance 10S 5S Recover three times The first...

Page 64: ...ll over voltage Flashing Cell low voltage Flashing Cell low temperature Flashing Cell over temperature Flashing Other faults of the battery management system Flashing Battery charging warning or prote...

Page 65: ...mperature Communication fault alarm Utility over voltage Utility fast flashing Alarm On Solid Utility low voltage Utility fast flashing Utility frequency abnormal Utility fast flashing Alarm On Solid...

Page 66: ...eating When the battery temperature declines to the overheating recovery temperature or lower the inverter charger will resume working Device overheating When the device temperature declines to the ov...

Page 67: ...ound connected tightly and correctly Confirm that all the terminals have no corrosion insulation damaged high temperature or burnt discolored sign Tighten terminal screws to the suggested torque Check...

Page 68: ...ut efficiency 92 Max Rated output efficiency 91 Max output efficiency 93 Switch time 10ms Switch from the utility output to the inverter output 15ms Switch from the inverter output to the utility outp...

Page 69: ...ty connection turn on the load output Standby current 1 2A without PV and utility connection turn off the load output Enclosure IP30 Relative humidity 95 N C Working environment temperature 20 50 When...

Page 70: ...e load 80 rated output efficiency 91 92 Max Rated output efficiency 90 90 Max output efficiency 92 93 Switch time 10ms Switch from the utility output to the inverter output 15ms Switch from the invert...

Page 71: ...efficiency 99 5 Temperature compensate coefficient 3mV 2V Default General Surge current 56A Zero load consumption 1 2A without PV and utility connection turn on the load output 1 2A without PV and ut...

Page 72: ...60 0 2 Output wave Pure Sine Wave Load power factor 0 2 1 VA continuous output power Distortion THD THD 3 Resistive load 80 rated output efficiency 92 Max Rated output efficiency 91 Max output effici...

Page 73: ...ficient 3mV 2V Default General Surge current 60A Zero load consumption 1 8A without PV and utility connection turn on the load output Standby current 1 2A without PV and utility connection turn off th...

Page 74: ...THD THD 3 Resistive load 80 rated output efficiency 92 Max Rated output efficiency 91 Max output efficiency 93 Switch time 10ms Switch from the utility output to the inverter output 15ms Switch from t...

Page 75: ...1 2A without PV and utility connection turn on the load output Standby current 0 7A without PV and utility connection turn off the load output Enclosure IP30 Relative humidity 95 N C Working environm...

Page 76: ...full load work When the working environment temperature exceeds 30 C the load power will be reduced appropriately The load power variation curve with temperature is shown in the figure below P Pout 60...

Page 77: ...inverter charger Damage caused by working temperature exceeds the rated range Arc fire explosion and other accidents are caused by failure to follow the inverter charger stickers or manual instruction...

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Page 80: ...HUIZHOU EPEVER TECHNOLOGY CO LTD Beijing Tel 86 10 82894896 82894112 Huizhou Tel 86 752 3889706 E mail info epsolarpv com Website www epsolarpv com www epever com...

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