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Repair Parts Sheets for this product are available from the 
Enerpac web site at www.enerpac.com, or from your nearest 
Authorized Enerpac Service Center or Enerpac Sales offi

  ce.

1.0  IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. Shipping 
damage is not covered by warranty. If shipping damage is found, 
notify carrier at once. The carrier is responsible for all repair and 
replacement costs resulting from damage in shipment.

SAFETY FIRST

2.0  SAFETY ISSUES

Read all instructions, warnings and cautions 
carefully. Follow all safety precautions to avoid 
personal injury or property damage during system 

operation. Enerpac cannot be responsible for damage or injury 
resulting from unsafe product use, lack of maintenance or 
incorrect product and/or system operation. Contact Enerpac 
when in doubt as to the safety precautions and operations. If you 
have never been trained on high-pressure hydraulic safety, 
consult your distribution or service center for a free Enerpac 
Hydraulic safety course.

Failure to comply with the following cautions and warnings could 
cause equipment damage and personal injury. 

CAUTION

 is used to indicate correct operating or maintenance 

procedures and practices to prevent damage to, or destruction of 
equipment or other property.

WARNING

 indicates a potential danger that requires correct 

procedures or practices to avoid personal injury.

DANGER

 is only used when your action or lack of action may 

cause serious injury or even death.

WARNING:

 Wear proper personal protective gear when 

operating hydraulic equipment.

WARNING:

 Stay clear of loads supported by hydraulics. 

A cylinder, when used as a load lifting device, should 
never be used as a load holding device. After the load has 

been raised or lowered, it must always be blocked mechanically.

WARNING: USE ONLY RIGID PIECES TO HOLD 
LOADS.

 Carefully select steel or wood blocks that are 

capable of supporting the load. Never use a hydraulic 

cylinder as a shim or spacer in any lifting or pressing application.

DANGER:

 To avoid personal injury keep hands 

and feet away from cylinder and workpiece 
during operation.

WARNING:

 Do not exceed equipment ratings. Never 

attempt to lift a load weighing more than the capacity of 
the cylinder. Overloading causes equipment failure and 

possible personal injury. The cylinders are designed for a max. 
pressure of 700 bar [10,000 psi]. Do not connect a jack or cylinder 
to a pump with a higher pressure rating.

Never set the relief valve to a higher pressure than the 
maximum rated pressure of the pump. Higher settings 
may result in equipment damage and/or personal injury.

WARNING:

 The system operating pressure must not 

exceed the pressure rating of the lowest rated component 
in the system. Install pressure gauges in the system to 

monitor operating pressure. It is your window to what is happening 
in the system.

CAUTION: 

Avoid damaging hydraulic hose. Avoid 

sharp bends and kinks when routing hydraulic hoses. 

Using a bent or kinked hose will cause severe back-pressure. 
Sharp bends and kinks will internally damage the hose leading to 
premature hose failure. 

 

Do not drop heavy objects on hose. A sharp impact 
may cause internal damage to hose wire strands. 
Applying pressure to a damaged hose may cause it 
to rupture.

IMPORTANT:

 Do not lift hydraulic equipment by the 

hoses or swivel couplers. Use the carrying handle or 
other means of safe transport.

Index:

 English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12
Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-18 
Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-24 
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-30 
Nederlands  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-36
Portuguese  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-42
Finnish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43-48
Norwegian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49-53
Swedish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54-58

中文

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59-63

日本語

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64-68

Русско. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69-74

ZA4T Air-Hydraulic Torque Wrench Pump

 Instruction Sheet

L2919 Rev. 

B 10/13 

 

Summary of Contents for ZA4T

Page 1: ...device After the load has been raised or lowered it must always be blocked mechanically WARNING USE ONLY RIGID PIECES TO HOLD LOADS Carefully select steel or wood blocks that are capable of supporting...

Page 2: ...n or damaged parts with genuine ENERPAC parts Standard grade parts will break causing personal injury and property damage ENERPAC parts are designed to t properly and withstand high loads WARNING Star...

Page 3: ...s Use hoses marked Enerpac THQ 700 series 700 bar 10 000 psi max Couplers must be polarized per gure 5 for correct wrench operation Ensure couplers are fully engaged and tightened before operating Par...

Page 4: ...e the front ange and overlay see Fig 10 3 Insert new overlay remember to verify correct overlay to the Enerpac torque wrench being used onto the ange aligning the overlay with the dimples on the back...

Page 5: ...the screen with solvent and a soft brush Reinstall 5 Reassemble the pump and reservoir installing a new reservoir gasket 6 Fill the reservoir with clean Enerpac hydraulic oil The reservoir is full whe...

Page 6: ...ve Internal leak in system component Valve malfunction Return ow line restricted or blocked Inadequate air supply Dirty air lter Clogged inlet lter Action See section 5 0 Operation for details See sec...

Page 7: ...our utiliser un appareil hydraulique AVERTISSEMENT Rester l cart de charges soutenues par un m canisme hydraulique Un v rin lorsqu il est utilis comme monte charge ne doit jamais servir de support de...

Page 8: ...ENERPAC agr le plus proche Pour assurer la validit de la garantie n utiliser que de l huile ENERPAC AVERTISSEMENT Remplacer imm diatement les pi ces us es ou endommag es par des pi ces ENERPAC authen...

Page 9: ...upleurs de ces exibles sont polaris s l usine a n d assurer le bon fonctionnement de la cl dynamom trique Voir la gure 5 A Flexible et coupleurs femelles de la cl dynamom trique Serrez la main les jon...

Page 10: ...combin pour arr ter le moteur de la pompe 7 Pour rel cher la pression hydraulique sur la cl et les exibles appuyer et maintenir la touche rouge OFF Appuyer et rel cher la touche verte ON ADV 3 fois o...

Page 11: ...r le niveau de l huile V ri er le niveau de l huile de la pompe avant le d marrage et au besoin retirer le capuchon de l ori ce de remplissage pour ajouter de l huile Toujours s assurer que les cl s h...

Page 12: ...ntr ler que les coupleurs hydrauliques soient bien engag s Ajouter de l huile selon la section 4 4 R gler selon la section 5 4 V ri er et r parer ou remplacer Consulter un centre de r paration agr Con...

Page 13: ...Betrieb hydraulischer Anlagen geeignete Schutzkleidung und ausr stung tragen WARNUNG Von Lasten fernhalten die durch ein Hydrauliksystem abgest tzt werden Ein als Lastenhebeger t eingesetzter Zylinder...

Page 14: ...sen von einem quali zierten Hydrauliktechniker gewartet werden Bei Reparaturarbeiten an die autorisierte ENERPAC Kundendienstzentrale der jeweiligen Region wenden Zur Aufrechterhaltung der Garantie nu...

Page 15: ...schl ssels zu gew hrleisten siehe Abb 5 A Schlauch und Steckschl ssel Innengewindekupplungen Ziehen Sie die Kupplungssicherungsringe mit Gewinde handfest an es sind keine Werkzeuge erforderlich B Die...

Page 16: ...ung um den Pumpenmotor zu stoppen 7 Um den hydraulischen Druck am Schl ssel und in den Schl uchen zu verringern halten Sie die rote OFF Taste gedr ckt Dr cken Sie die gr ne ON ADV Taste 3 Mal oder fte...

Page 17: ...en berpr fen Sie den lpegel der Pumpe vor dem Starten und f gen Sie n tigenfalls l hinzu nachdem Sie die Einf ll ffnungskappe entfernt haben Achten Sie immer darauf dass die hydraulischen Schl ssel vo...

Page 18: ...vollst ndiges Einrasten berpr fen l gem Abschnitt 4 4 hinzuf gen Gem Abschnitt 5 4 einstellen berpr fen und reparieren oder austauschen Wenden Sie sich an ein autorisiertes Servicecenter Wenden Sie si...

Page 19: ...o come sostegno permanente Dopo ogni operazione di sollevamento od abbassamento assicurare il carico meccanicamente AVVERTENZA IMPIEGARE SUPPORTI SOLIDI PER IL SOSTEGNO DEI CARICHI Carefully select st...

Page 20: ...are la pompa con la valvola in posizione neutra per impedire il funzionamento accidentale del cilindro Tenere le mani distanti dalle parti in movimento e dai tubi essibili pressurizzati ATTENZIONE Que...

Page 21: ...la chiave torsiometrica vedere la Figura 6 A Raccordi femmina per tubo e chiave Stringere a mano gli anelli di bloccaggio del raccordo lettato Non sono richiesti attrezzi B I raccordi femmina della po...

Page 22: ...MENTAZIONE DELL ARIA SIA SPENTA O SCOLLEGATA 5 1 Spurgo dell aria Quando la chiave collegata alla pompa per la prima volta l aria rimane intrappolata nei componenti Per avere un funzionamento dolce e...

Page 23: ...io dell olio e pulizia del serbatoio L olio Enerpac di colore blu Controllare frequentemente la condizione dell olio per veri care che non sia contaminato paragonandolo all olio nuovo Enerpac Come reg...

Page 24: ...o dei raccordi idraulici di accoppiamento Aggiungere olio vedere sezione 4 4 Regolare vedere sezione 5 4 Ispezionare e riparare o sostituire Consultare un centro di servizio autorizzato Consultare un...

Page 25: ...descendida debe bloquearse siempre en forma mec nica USE S LO PIEZAS R GIDAS PARA SOSTENER CARGAS Seleccione cuidadosamente bloques de acero o de madera capaces de soportar la carga Nunca use un cili...

Page 26: ...ezas ENERPAC est n dise adas para encajar debidamente y resistir grandes cargas ADVERTENCIA Poner en marcha la bomba con la v lvula en posici n neutral para evitar un funcionamiento accidental del cil...

Page 27: ...max Los acopladores en estas mangueras se polarizan en f brica para asegurar un funcionamiento correcto de la llave V ase Figura 5 A Los acopladores hembra de las mangueras y la llave tienen anillos...

Page 28: ...INISTRO DE AIRE PULSAR EL BOT N DE COLOR ROJO OFF PARA ASEGURARSE DE QUE EL MOTOR EST DESCONECTADO Y PARADO 5 1 Purga Al conectar la llave a la bomba por primera vez el aire quedar atrapado en los com...

Page 29: ...eite Enerpac nuevo Como regla general drene completamente y limpie el dep sito cada 250 horas o con mayor frecuencia si se utiliza en entornos con mucha suciedad NOTA Este procedimiento requiere que r...

Page 30: ...oqueada Suministro de aire inadecuado Filtro de aire sucio Filtro de entrada obstruidor Acci n V ase secci n 5 0 Funcionamiento para obtener detalles V ase Secci n 4 8 Disminuir la carga o aumentar la...

Page 31: ...ondersteund Een cilinder die wordt gebruikt als een he nrichting mag nooit worden gebruikt als een lasthouder Nadat de lading omhoog of omlaag is gebracht moet deze altijd mechanisch worden geblokkeer...

Page 32: ...gen bevoegd ENERPAC servicecentrum Om uw garantie te beschermen enkel ENERPAC olie gebruiken WAARSCHUWING Versleten of beschadigde onderdelen onmiddellijk met originele ENERPAC onderdelen vervangen St...

Page 33: ...uiste sleutelwerking te verzekeren zie guur 5 A Slang en sleutel vrouwtjes koppelingen De sluitringen van de koppeling met schroefdraad met de hand vastdraaien geen gereedschappen benodigd B De vrouwt...

Page 34: ...groene AAN VOORUIT knop totdat de drukmeter 0 nul druk aangeeft De slangen kunnen nu worden verwijderd VOORZICHTIG ZORG ERVOOR DAT DE MOTOR UITGESCHAKELD IS EN NIET DRAAIT DOOR OP DE RODE UIT KNOP TE...

Page 35: ...kken zijn voordat er vloeistof aan het reservoir wordt toegevoegd Zie guur 2 6 2 Olie Verversen en Reservoir Reinigen Enerpac HF olie heeft een helderblauwe kleur Controleer de conditie van de olie re...

Page 36: ...e koppelingen volledig zijn gekoppeld Olie bijvullen volgens sectie 4 4 Afstellen volgens sectie 5 4 Inspecteren en repareren of vervangen Raadpleeg bevoegd servicecentrum Raadpleeg bevoegd servicecen...

Page 37: ...ser bloqueada mecanicamente ADVERT NCIA USE SOMENTE PE AS R GIDAS PARAAPOIARASCARGAS Selecionecuidadosamente blocos de madeira ou ferro que sejam capazes de sustentar a carga Nunca use um cilindro hi...

Page 38: ...ade As pe as Enerpac s o projetadas para se encaixar adequadamente e sustentar cargas pesadas AVISO Acione a bomba com a v lvula na posi o neutro para evitar uma opera o acidental do cilindro Mantenha...

Page 39: ...tas mangueiras s o polarizados de f brica para garantir a correta opera o de torque Ver gura 5 A Engates tipo f mea para mangueira e torqu metro Aperte com as m os a rosca do anel trava de seguran a n...

Page 40: ...podem agora ser removidas PRECAU O CERTIFIQUE SE DE QUE O MOTOR EST DESLIGADOEN OGIRANDO PRESSIONANDO O BOT O VERMELHO OFF ANTES DE DESLIGAR OU DESCONECTAR O SUPRIMENTO DE AR 5 1 Remo o do Ar Quando o...

Page 41: ...ervat rio a cada 250 horas ou com maior freq ncia caso utilizado em ambientes sujos NOTA Este procedimento exige que a bomba seja retirada do reservat rio Trabalhe sobre uma bancada limpa e descarte a...

Page 42: ...e componente do sistema Mau funcionamento da v lvula Linha de retorno de vaz o restrita ou bloqueada Suprimento inadequado de ar Filtro de ar sujo Entrada do ltro travada A o Ver se o 5 0 Opera o para...

Page 43: ...LEMAAN KUORMIA Valitse huolellisesti ter s tai metalliesteet jotka kykenev t kannattelemaan kuormaa l koskaan k yt hydraulisylinteri kiilana tai v likappaleena nosto tai puristussovelluksille VAARA He...

Page 44: ...n neutraalisasennossa sylinterin vahingossa tapahtuvan toiminnan est miseksi Pid k det et ll liikkuvista osista ja paineistetuista letkuista VAROITUS N iss pumpuissa on sis iset tehtaassa s detyt varo...

Page 45: ...n Irrota toisistaan v nt m ll lukkorengasta my t p iv n ja ty nn pois p in liittym st 2 Q pumpputyyppi Enerpac S ja W momenttiavaimille ja muille merkeille K yt letkuja joiden merkint on Enerpac THQ 7...

Page 46: ...jokaisellepumpulle Momenttip llys sopii painemittarin asteikon p lle ja muuttaa painelukemat helposti momenttilukemiksi katso Kuva 8 P llyksess on brittil iset yksik t Ft Lbs toisella puolella ja metr...

Page 47: ...et vaurioita suodatinsuojuksia 2 Kaada kaikki ljy ulos s ili st 3 Puhdista s ili ja magneetti perusteellisesti sopivalla puhdistusaineella 4 Poista nostettava suodatinsuojus puhdistusta varten l ved s...

Page 48: ...komponentissa Venttiilivika Paluuvirtauslinja kielletty tai tukittu Riitt m t n tuloilma Likainen ilmasuodatin Tukkeutunut tuloaukon suodatin Toiminta Katso lis tietoja kappaleesta 5 0 Katso kappale 4...

Page 49: ...nng personskade m man holde hender og f tter unna muttertrekkerens reaksjonsarm og arbeidstykket ved bruk ADVARSEL Ikke overskrid utstyrets spesi kasjoner Pr v aldri l fte en last som veier mer enn sy...

Page 50: ...nter 3 0 SPESIFIKASJONER 3 1 Ytelsesdiagram se Ytelsesdiagram nedenfor 3 2 Str mningsdiagram Trykk bar Str m vs Trykk 7 Bar 100 psi dynamisk lufttrykk 70 scfm luftforbruk standard eksospotte Figur 1 0...

Page 51: ...stilt helt over med klokken slik at ingen olje forsynes til systemet For gj re den f rste justeringen sl r du p luften og starter str mningen i systemet Drei p skruen for justere hastigheten p oljedry...

Page 52: ...instruksjonene for muttertrekkere for prosedyrer for bruk av trekkeren 5 4 Innstilling av trykk dreiemoment ADVARSEL Gj r disse innstillingene F R du setter muttertrekkeren p en mutter eller boltehod...

Page 53: ...ort trykkfall indikerer at det er behov for rengj ring Slipp trykket ut av enheten f r bollen tas ut for rengj ring Ikke drei sm ringsluftingen H mens systemet er under da olje vil presses ut FORSIKTI...

Page 54: ...g i n gon lyft eller pressanordning FARA H ll h nder och f tter borta fr n cylinder och arbetsyta vid drift f r att undvika personskador VARNING verskridinteutrustningensprestationsf rm ga F rs k aldr...

Page 55: ...ndast f r repareras eller justeras av ett auktoriserat Enerpac servicecenter 3 0 SPECIFIKATIONER 3 1 Prestandadiagram se Prestandadiagram nedan 3 2 Fl desdiagram Tryck bar Fl de kontra tryck 6 9 bar 1...

Page 56: ...viktigt f r pumpens livsl ngd 4 7 Justering av luftsm rjningsanordningen Justeringsskruven E har justerats till helt medurs l ge p fabriken s ingen olja levereras f r att sm rja systemet Vrid p luften...

Page 57: ...a trycket varierar beroende p nycklar och tillbeh r VARNING Se momentnyckelinstruktionerna f r nyckelrutiner 5 4 Tryck Vridmoment inst llning VARNING G r dessa justeringar INNAN du s tter momentnyckel...

Page 58: ...nska trycket i enheten innan sk len tas bort f r reng ring Vrid inte sm rjningsventilen H medan systemet r trycksatt f r d kommer olja att st tas ut VARNING Reng r ltersk len endast med hush llstv l 7...

Page 59: ...59 ENERPAC WWW ENERPAC COM ENERPAC ENERPAC 1 0 2 0 ENERPAC ENERPAC ENERPAC 700bar 65 ENERPAC ENERPAC ENERPAC ZA4T L2919 Rev B 10 13...

Page 60: ...630 700 L min 4 0 4 1 2 A A B C SAE 10 D A B C D 2 4 2 3 92 73 240 95 M8 x 1 25 414 229 3 4 3 4 2 7 bar 60 100 psi 0 32 1 6 l min 20 100 cfm 1 2 NPT 4 4 SAE 10 2 4 0 25 ZA4T KW hp L min in3 min bar l...

Page 61: ...10 000 psi max 5 4 6 4 7 E 6 4 8 6 5 0 1 2 4 4 3 4 1 4 ON ADV F 5 ON 6 OFF G 7 OFF ON ADV 3 0 OFF 5 1 5 2 8 Ft Lbs 6 E F G OFF ON ADV 7 ENERPAC THC 700 SERIES 700 BAR 10 000 PSI MAX ENERPAC THC 700 S...

Page 62: ...ac 5 3 1 9 2 10 3 Enerpac 11 4 10 9 5 4 12 1 2 3 O N A D V A 4 ON ADV 5 ON ADV B 6 ON ADV 7 6 0 6 1 2 6 2 Enerpac HF Enerpac 250 1 13 2 3 4 5 6 Enerpac 4 6 3 6 4 0 21 bar 3 psig 0 35 bar 5 psig H 13 8...

Page 63: ...63 7 0 Enerpac 5 0 4 8 4 4 5 4 4 3 6 4 6 4...

Page 64: ...64 www enerpac com 1 0 2 0 70 Mpa 10 000 psi 65 150 F ZA4T L2919 Rev B 10 13...

Page 65: ...4 9 6 4 8 2 9 8 11 5 13 1 14 8 0 140 210 280 350 420 490 560 630 700 4 0 4 1 2 A A B C D SAE 10 A B C D 2 ZA4T hp bar l min 100 psi 6 9 bar dBA bar 7 bar 50 bar 350 bar 700 bar 4 15 2 12 7 2 0 1 5 4...

Page 66: ...NERPAC THC 700 SERIES 800 Bar 11 600 psi max 5 A B E 2 Q S W Enerpac THQ 700 series 700 bar 10 000 psi max 5 4 6 4 7 E 6 1 1 2 4 8 6 6 E ENERPAC THC 700 SERIES 700 BAR 10 000 PSI MAX ENERPAC THC 700 S...

Page 67: ...67 5 0 1 1 2 4 4 3 4 1 4 ON ADV F 5 ON 6 OFF G 7 OFF 0 ON ADV 3 OFF 5 1 5 2 8 Ft lbs Nm 5 3 1 3 9 2 10 3 11 4 10 9 5 4 12 1 12 2 2 3 3 ON ADV A 4 ON ADV 5 ON ADV B F G OFF ON ADV 7 10 11 8 9...

Page 68: ...68 6 ON ADV 7 6 0 6 1 2 6 2 Enerpac HF Enerpac 250 1 13 2 3 4 5 6 Enerpac 4 6 3 6 4 0 21 3 psig 0 34 5 psig H 7 0 Enerpac 13 5 0 4 8 4 4 5 4 4 3 6 4 6 4...

Page 69: ...69 L2919 Rev B 10 13 ZA4T www enerpac com Enerpac 1 0 2 0 Enerpac Enerpac Enerpac 700 10 000 pis 65 150 F...

Page 70: ...NERPAC ENERPAC ENERPAC ENERPAC 3 0 3 1 3 2 6 895 100 1 982 70 1 1 4 0 4 1 2 A A B C SAE 10 D 2 D A B C II 2 GD ck T4 4 7 50 350 700 15 2 12 7 2 0 1 5 4 7 0 5663 2 832 6 895 80 95 96 700 Q 96 800 E 1 Z...

Page 71: ...S 800 Bar 11 600 psi max ENERPAC THC 700 800 11600 5 A B E 2 Q Enerpac S W Enerpac THQ 700 series 700 bar 10 000 psi max ENERPAC THQ 700 700 10000 5 4 6 4 7 E 6 M8 x 1 25 0 25 ENERPAC THC 700 SERIES 7...

Page 72: ...72 4 8 6 5 0 1 2 4 4 3 4 1 4 F ON ADV 5 6 G OFF 7 OFF ON ADV OFF 5 1 5 2 8 Enerpac 5 3 1 9 2 10 3 Enerpac 11 4 10 9 5 4 12 6 7 E 8 9 10 11...

Page 73: ...73 1 2 3 ON ADV A 4 ON ADV 5 ON ADV B 6 ON ADV 7 12 6 0 6 1 2 6 2 Enerpac HF Enerpac 250 1 13 2 3 4 5 6 Enerpac 4 6 3 6 4 0 21 3 0 34 5 13...

Page 74: ...74 7 0 Enerpac 5 0 4 8 4 4 5 4 4 3 6 4 6 4...

Page 75: ......

Page 76: ...es ru enerpac com Southeast Asia Hong Kong and Taiwan Actuant Asia Pte Ltd 83 Joo Koon Circle Singapore 629109 T 65 68 63 0611 F 65 64 84 5669 Toll Free 1800 363 7722 sales sg enerpac com South Korea...

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