Energy Star ESC, Installation Operating And Maintenance Istructions

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Installation:
1.
Unpack the crate ............................................................................................. 8
2.
Position the boiler ............................................................................................ 8
3.
Provide combustion air .................................................................................... 9
4.
Connect venting ............................................................................................... 9
5.
Connect gas piping ........................................................................................ 11
6.
Connect boiler water piping ........................................................................... 11
7.
Connect electrical wiring ................................................................................ 13
8.
Program the controls ..................................................................................... 14
9.
Check for gas and water leaks ...................................................................... 16
10.
Perform startup checks and adjustments ...................................................... 17
Annual Maintenance Checklist
............................................................................ 18
troubleshooting
.................................................................................................... 19
Repair Parts List ................................................................................................... 22
Internal Wiring ....................................................................................................... 30
Appendices:
A – Combustion Air .................................................................................................. 35
B – Venting .............................................................................................................. 36
C – Gas Piping ....................................................................................................... 46
D – System Piping ................................................................................................... 48
E – Filling the System and Checking for Leaks ....................................................... 54
F – Adjusting Gas Input Rate .................................................................................. 55
G – Checking Draft and Combustion ....................................................................... 57
H – Burnham® IQ Control System .......................................................................... 58
BOILER QUICk-START