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Status at: May 2015

ESE 1408 DBG ES DIN

9.2 Engine alternator and exhaust

Fig. 9-2: Replacement parts for engine, alternator and exhaust

Item

Part number

Quantity

Item designation

101

E131590

MotVan23HP/ES Cooler clean

102

692520

Air filter replacement

103

842921

Oil filter

104

E133301

Vibration damper Form B

105

808624

Solenoid fuel

107

841729

Starter−rewind

201

E133049

Alternator 13 kVA IP 54 50Hz

405

E508978/92

G-muffler-01

406

E509012/92

G-exhaust-pipe-02

407

E509011/92

G-exhaust-pipe-01

Table 9.2: Replacement parts for engine, alternator and exhaust

Summary of Contents for ESE 1408 DGB ES DIN

Page 1: ...OPERATING INSTRUCTIONS Power generators in accordance with DIN 14685 1 ESE 1408 DBG ES DIN Article No 156519...

Page 2: ...ay 2015 2015 ENDRESS Elektroger tebau GmbH This documentation and parts thereof are subject to copy right Any use or modification beyond the restrictions of the Copyright Act is forbidden and subject...

Page 3: ...afety symbols 11 Warning of a general hazard 11 Warning of potentially explosive materials 11 Warning of a dangerous electrical voltage 11 Warning of toxic substances 11 Warning of environmentally dam...

Page 4: ...the generator 1408 DBG ES DIN 27 3 1 Views of the generator 27 3 1 1 Operating and engine side components 28 3 1 2 Exhaust and generator side components 29 3 1 3 Control panel components 30 3 1 4 Acce...

Page 5: ...10 Disposal 49 5 Using special fittings accessories 50 5 1 TN S system with 30mA FI protection switch 50 5 2 Insulation monitoring using E MCS 4 0 52 5 2 1 Insulation monitoring without switching off...

Page 6: ...ling device as follows 63 Connect the canister to the fuelling device as follows 64 5 9 Exhaust hose 65 Connect up the exhaust hose as follows 65 Disconnect the exhaust hose from the generator by 65 6...

Page 7: ...l panel components 30 Figure 3 5 Components of the standard accessories 31 Fig 3 6 Components of the special accessories 32 Figure 4 1 Actuate manual choke 38 Figure 4 2 Standard design of operating p...

Page 8: ...rence conditions Output of the generators 78 Table 8 2 Generator power reduction dependent on ambient conditions 78 Table 8 3 Maximum line length of the distribution network as a function of the cable...

Page 9: ...on using the generator safely and appropriately Complying with this information helps to avoid hazards reduce repair costs and downtime increase the reliability and service life of the generator Howe...

Page 10: ...erating instructions and maintenance instructions for the engine Briggs Stratton Corporation Circuit diagram for the generator Declaration of Conformity Regulations for handling the battery Test proto...

Page 11: ...ol indicates activities during which there is an explosive hazard possibly with lethal consequences Warning of a dangerous electrical voltage This warning symbol indicates activities during which ther...

Page 12: ...General information 12 ESE 1408 DBG ES DIN Status at May 2015 Notes...

Page 13: ...signed to operate electrical equipment with appropriate power output requirements Oth er applications can lead to injury to the operating personnel and to damage to the generator as well as other dama...

Page 14: ...to replace wearing parts Incorrectly performed maintenance or repair work Defectively performed maintenance or repair work Unintended use 2 2 Intended use The generator serves to supply electrical eq...

Page 15: ...which are not described in these instructions are forbidden misuse outside the legally defined limits of liability of the manufacturer 2 2 1 Residual risks The points analysed and evaluated before beg...

Page 16: ...the generator can be caused by Inappropriate handling Transport Hot components Recoiling starter rope on the engine Environmental hazards involving the generator may be caused by Inappropriate handli...

Page 17: ...stallation in a vehicle The generator s performance or functionality can be limited by Inappropriate handling Inappropriate maintenance or repair work Unsuitable operating fluids An installation altit...

Page 18: ...ations in practice be trained and instructed according to the rules of con duct in the event of a malfunction occurring have the physical and mental abilities to carry out his responsibilities tasks a...

Page 19: ...ndertaken within the individual life cycles Life cycle Activity Danger zone Work area Transport in the vehicle Radius of 1 0 m none by the operating per sonnel Radius of 1 0 m Operation Setting up Ope...

Page 20: ...s on the generator 1 Reference note read operating in structions 7 Reference note maintenance inter vals 2 Note EMERGENCY STOP 3 Potential equalisation screw earthing for an optional FI 8 Note re exte...

Page 21: ...ence note read operating instructions Note EMERGENCY STOP Connection Potential equalization Earthing connection for the option with the TN S system with RCD 30mA Generator model plate Reference note m...

Page 22: ...al rpm has been set in the factory and may not be changed All protective covers must be at hand and functional All signs on the generator must be in place and be in a clear ly legible condition The op...

Page 23: ...uthorised personnel are obligated to wear personal protective equipment Only authorised personnel may remain in the generator s danger zone Smoking is absolutely prohibited in the generator s danger z...

Page 24: ...ral conductors potential equalisation conductors and or equipment components safety separated circuit The entire drawn output must not exceed the maximum nom inal output of the generator Do not operat...

Page 25: ...t out of service if it is not required for more than 30 days Store the generator in a dry and locked room Use a petrol additive to prevent resinous residues in the fuel system One copy of these operat...

Page 26: ...26 ESE 1408 DBG ES DIN Status at May 2015 Notes...

Page 27: ...he generator are de scribed in this section 3 1 Views of the generator The generator components are distributed on all four sides The standard equipment is described here Fig 3 1 Views of the generato...

Page 28: ...on the operating and engine side 1 Engine side covering hood 6 Control panel 2 External refuelling connection 7 Reversing starter rope handle 3 Air filter 8 Oil filter cover 4 Electrical compartment 9...

Page 29: ...1 2 Exhaust and generator side components Figure 3 3 Components on the exhaust and generator side 1 Exhaust side on the left standard 5 Fastening points according to DIN 14685 2 Filler cap 3 Battery c...

Page 30: ...w earthing for an RCD 2 Line circuit breaker window 7 Socket for protective earthing con ductor test valid for devices up to year of con struction 12 2015 3 EMERGENCY STOP switch 8 START STOP switch 4...

Page 31: ...nents of the standard accessories 1 Spark plug wrench 4 Test probes valid for devices up to year of con struction 12 2015 2 User information operating instruc tions for the engine as well as these ope...

Page 32: ...xible low vibration suspension Splash proof and dust protected earthed power and CEE sockets in the Protection Class IP67 with a nominal voltage of 230 and or 400 V 50 Hz supply the power An integrate...

Page 33: ...Status at May 2015 ESE 1408 DBG ES DIN 33 Notes...

Page 34: ...accessory see 5 9 is not at tached At least one person per carrying handle WARNING A slipping or falling device can crush hands or feet Take the weight of about 150kg into account Carry the alternator...

Page 35: ...lectrically conductive parts for example a vehicle WARNING Leaking engine oil and petrol can contaminate the soil and groundwater Prevent leaking of engine oil and petrol Set up the generator as follo...

Page 36: ...g engine oil can contaminate the soil and groundwater Do not fill the tank completely Use a filling aid WARNING Using the wrong fuel will destroy the engine Only refuel with lead free regular grade pe...

Page 37: ...RNING Operating fluids can burn or explode Prevent leaking of engine oil and petrol Do not use starting aids Avoid open flames and sparks WARNING Exhaust gases can cause fatal asphyxiation Provide for...

Page 38: ...38 ESE 1408 DBG ES DIN Status at May 2015 Figure 4 1 Actuate manual choke Figure 4 2 Standard design of operating panel ELECTRICAL START 1 2...

Page 39: ...f about one minute WARNING Devices with a remote start device are fitted with an automatic choke You do not need to use the manual choke on the engine Alternatively for a very weak discharged battery...

Page 40: ...40 ESE 1408 DBG ES DIN Status at May 2015 Fig 4 3 Choke on the engine side Figure 4 4 Fuel pump for an emergency start 1 1...

Page 41: ...wn The device is switched off as follows 1 Switch off or disconnect devices 2 Continue to run the engine for about two minutes 3 Set the START STOP switch Figure 4 2 2 to position 0 We request that yo...

Page 42: ...42 ESE 1408 DBG ES DIN Status at May 2015 Notes...

Page 43: ...or test completed see 4 7 device switched off WARNING Electric shocks cause injury or death Maximum line length 100m for 2 5mm2 If necessary create the potential equalization using other electrically...

Page 44: ...ly conductive parts for example a vehicle Do not connect the generator to an existing electrical grid Figure 4 6 Check the protective conductor 1 Insert test cable into socket Figure 4 6 2 2 Hold a te...

Page 45: ...y saving mode and the indicator goes dark To bring the E MCS 4 0 back into a ready to operate condition again the START STOP switch must first be turned into the position STOP The dis play intensity d...

Page 46: ...ator must be switched off If the display glows red see Figure 4 7 12 then the genera tor s recharging function is not working If the display flashes red then the charge voltage of the al ternator is t...

Page 47: ...s see Figure 4 77 18 are displayed separately Voltage U see Figure 4 7 17 If the field is green then the voltage is OK If high or low is displayed in red then the voltage is too high or too low Load P...

Page 48: ...48 ESE 1408 DBG ES DIN Status at May 2015 pressed The buzzer can be acknowledged using the acknowledgement button...

Page 49: ...t simply be thrown into the refuse bin Observe all local laws and regulations concerning correct disposal of such parts and substances Your author ised ENDRESS generator dealer is happy to advise you...

Page 50: ...ngerous body currents according to DIN VDE 0100 551 1 The assembly s earthing connection clamps must be connected to the earthing spike by at least 16mm of earthing cable green yellow The spike must b...

Page 51: ...ee below Figure 3 4 8 10 of the residual current protection device RCD to check the mechanical function of the triggering 1 The generator must be started 2 Move the protection switch see Figure 4 8 in...

Page 52: ...edgement button see Fig 4 2 Symbol Significance lights up red The buzzer sounds Insulation monitoring is OK stays off Insulation monitoring is defective Table 4 3 Insulation monitoring without switchi...

Page 53: ...oring above the insulation fault has been caused by the device The reset button see Fig 4 2 must be pressed after switching off and disconnecting the consumer so that the unit can be operated again Ac...

Page 54: ...nitoring test has been run The reset button see Fig 4 2 must be pressed after switching off and the circuit breaker must be turned back to Pos 1 so that the unit can be used again 1 Plug in the device...

Page 55: ...ting The LED lights up independently of the operating condition of the generator position of the START STOP switch The LEDs have a low power consumption of about 3W 0 25Ah In this way the starter batt...

Page 56: ...hts up green Idle down is activated The idling speed reduction is active for about 5 minutes after engine start and then lowers the rotational speed of the en gine in as far as no load is engaged to a...

Page 57: ...tart Connect up the remote start device as follows with the Harting socket Fig 5 6 Remote start device with Harting plug Battery charging retention might occur simultaneously when using the remote sta...

Page 58: ...isconnected Connect up the remote start device as follows with the CAN plug Fig 5 7 Remote start device with CAN plug Battery charging retention might occur simultaneously when using the remote start...

Page 59: ...external energy source connecting cable e g starter battery external start socket into the external start socket and lock in place by turning to the right External start device is ready for use The en...

Page 60: ...r the starter battery charge conservation device 2 Insert plug for the external energy source e g a battery charging device charge retention device socket con necting cable and lock in place by turnin...

Page 61: ...battery charge conservation device 2 Insert plug for the external energy source e g a battery charging device charge retention device socket con necting cable and lock in place by turning to the right...

Page 62: ...fuelling device with the gen erator The following requirements must be met generator is ready for operation 3 way fuel valve In the course of supplying fuel you can select between the device s own tan...

Page 63: ...f fuel pump Connect up fuelling device as follows 1 Pull off cover plugs from quick action coupling 2 Put quick action coupling Fig 5 13 2 onto connection Fig 5 13 1 3 The quick action coupling engage...

Page 64: ...ull canister next to the empty canister 2 Open sealing cap on the full canister 3 Set the fuel cock to the internal tank Fig 5 12 2 The engine is supplied with fuel over its own tank 4 Loosen the fuel...

Page 65: ...ator outdoors Fig 5 14 Connect exhaust gas pipe Connect up the exhaust hose as follows 1 Push the exhaust hose s grip with the larger opening onto the muffler s connection 1 Turn the exhaust hose to t...

Page 66: ...se operating and maintenance instruc tions of the engine manufacturer are an integral component of these operating instructions 6 2 Maintenance work Only authorised personnel are allowed to carry out...

Page 67: ...disconnected Fig 6 1 Replacing the battery 4 Prepare a new battery 5 The battery cables must first be screwed onto the POSI TIVE terminal then onto the NEGATIVE terminal and then put on the terminal c...

Page 68: ...groundwa ter Use an oil collection container Recycle used motor oil WARNING Engine oil can be hot risk of burns Allow motor to cool The following requirements must be met The engine should ideally be...

Page 69: ...out the dipstick for easier filling Fig 6 2 2 2 Fill with oil using a filling aid 3 Check oil level and add oil if necessary The engine has been refilled with oil Fig 6 3 Changing the oil 1 Unscrew th...

Page 70: ...plug Fig 6 3 3 again and screw the side plate on again 7 Then pour in new oil as already described The engine oil has been changed The procedure is as described in the operating instructions for the...

Page 71: ...socket socket charging retention and or remote start de vice 1 Open the fuse holder 2 Replace the fuse 3 Close the fuse holder The fuse has been replaced Fig 6 4 Replacing a fuse Fuse type Amperes ne...

Page 72: ...ical reliability must be checked in accordance with the applicable VDE regulations EN and DIN standards and especially the current version of the BGV A3 accident pre vention regulations The generator...

Page 73: ...tive Call service staff Strong voltage fluctuations occur The engine runs irregularly Call service staff The speed control works er ratically or insufficiently Call service staff The engine does not s...

Page 74: ...er are clogged Clean ventilation holes The oil level is too low Add oil The fuel filter is clogged Replace the fuel filter The engine splutters The 20 litre standard contain er is empty Change the ca...

Page 75: ...equipment fuse is defective Replace the fuse The engine does not start in external start mode The external start equipment plug is not inserted properly Insert the external start equipment plug corre...

Page 76: ...76 ESE 1408 DBG ES DIN Status at May 2015 8 Technical specifications The technical specifications concerning use of the generator are described in this section Fig 8 1 Generator dimensions...

Page 77: ...Nominal voltage 1 Ur 230 V Rated current 3 Ir 19 8 A Rated current 1 Ir 32 6 A Voltage tolerance 5 Weight ready for use 144 kg Tank contents regular grade petrol RON 91 12 l Length 820 mm Width 440 m...

Page 78: ...equivalent 1 5 mm2 60 m HO 7 RN F or an equivalent 2 5 mm2 100 m Table 8 3 Maximum line length of the distribution network as a function of the cable cross section To observe the switching off condit...

Page 79: ...ator is divided into these component groups Frame with covers tank and engine Generator and electronics Standard accessories Special accessories Special equipment 9 1 Sound absorbing hood Fig 9 1 Soun...

Page 80: ...2 E135281 1 Sound absorbing hood complete RAL 7016 in cludes the whole frame color code 71 E135282 1 Sound absorbing hood complete Lemon green includes the whole frame color code 69 10 E508646 11 1 G...

Page 81: ...E508697 71 1 E508697 69 1 80 E509043 11 1 G R wall special E509043 69 1 E509043 69 1 E509043 69 1 E509043 69 1 E509043 69 1 90 E508668 11 1 G L side 01 E508668 31 1 E508668 51 1 E508668 62 1 E508668...

Page 82: ...62 1 E508917 71 1 E508917 69 1 140 E509316 11 1 G hood with logo 01 E509316 31 1 E509316 51 1 E509316 62 1 E509316 71 1 E509316 69 1 140 1 E509352 31 1 G hood logo MAGIRUS 150 E508944 11 1 Plate cove...

Page 83: ...0 1 MotVan23HP ES Cooler clean 102 692520 1 Air filter replacement 103 842921 1 Oil filter 104 E133301 4 Vibration damper Form B 105 808624 1 Solenoid fuel 107 841729 1 Starter rewind 201 E133049 1 Al...

Page 84: ...84 ESE 1408 DBG ES DIN Status at May 2015 9 3 Generator Fig 9 3 Replacement parts Generator Item Article name...

Page 85: ...E507661 1 MCOR II insert E503307 00 1 Multi functional clamping sheet E134269 1 Display board 308 E132976 1 EMERGENCY STOP button 25 x 25 mm E130674 1 EMERGENCY STOP sign E131748 1 Switching element 2...

Page 86: ...pressure switch lighting 402 E131863 1 Muffler cushion 403 E504507 92 1 Perforated plate D 45 404 E131010 1 Circlip 45 x 1 75 Tab 9 3 Replacement parts for generator Attention Line circuit breaker wit...

Page 87: ...Status at May 2015 ESE 1408 DBG ES DIN 87 9 4 Accessories and markings Fig 9 4 Replacement parts for accessories Fig 9 5 Replacement parts forspecial accessories...

Page 88: ...0545 1 Test probes valid for devices up to year of con struction 12 2015 920 E130446 1 100 cm measuring line valid for devices up to year of construction 12 2015 930 1 Engine operating manual B S 940...

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