Endress ESE 1006 DHG-GT ES Duplex Original Operating Manual Download Page 67

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Replacement parts

Warning notices 16
WEEE directive 58
Weight 62

Summary of Contents for ESE 1006 DHG-GT ES Duplex

Page 1: ...erator ORIGINAL OPERATING MANUAL ESE 1006 HG GT ES Duplex Art No 113260 ESE 1006 DHG GT ES Duplex Art No 113261 ESE 1306 DHG GT ES Duplex Art No 113258 ESE 1506 DHG GT ES Duplex Art No 113259 SEA 13 A...

Page 2: ...yright Act is forbidden and subject to penalty without the consent of ENDRESS Elektroger tebau GmbH This applies in particular to copies translations microfilming as well as storage and processing in...

Page 3: ...ews 25 6 2 Operating and exhaust side components 26 6 3 Components on the engine and tank side 27 6 4 Control panel components full option 28 6 5 SEA control panel components 29 7 Commissioning 30 7 1...

Page 4: ...he battery 52 9 3 2 Replacing the battery 53 9 4 Engine oil 54 9 4 1 Checking the oil level 55 9 4 2 Changing the engine oil 56 10 Storage 57 11 Disposal 58 12 Troubleshooting 59 13 Technical data 62...

Page 5: ...EMERGENCY STOP smash button 37 Fig 7 4 Connect up to consumers 38 Fig 8 1 Control Display ECD 02 41 Fig 8 2 FI circuit breaker RCD 43 Fig 8 3 Insulation monitoring 44 Fig 8 4 Cable remote control 46 F...

Page 6: ...ull product is com pliant with the current safety requirements and the current state of the art The respective most up to date version of the operating manual can be found on our website www endresspa...

Page 7: ...n be found in Chapter Fig 3 1 The safety symbols never stand alone Notices on avoidance of damage to the device According to DIN ISO 3864 notices which warn against false operation and pos sible damag...

Page 8: ...ent symbol is situated anywhere where the supplier documenta tion must be read and observed and refers to appropriate information tasks or action steps References to details and components in figures...

Page 9: ...etent contact persons there also concerning original spare parts and wear parts see also Chapter 14 Type plate The type plate shown below is a representation of the adhesive label placed on the device...

Page 10: ...ts 3 2 2 Foreseeable misuse Apart from the description of appropriate use the lawmaker also requires concrete references to the results of reasonably foreseeable misuse In a case of incorrect use or i...

Page 11: ...ourless but deadly gas carbon monoxide CO which when breathed in can accu mulate in cases of poor air circulation to reach deadly concentrations Also a lack of fresh air circulation leads to overheati...

Page 12: ...be removed and must always be maintained in a legible condition In a case of damage to the Labels can be or dered from our customer service team The following figures and tables show the prescribed at...

Page 13: ...igns Pos Label Significance Note Tank capacity and fuel qual ity Type plate Note Noise emissions Warning Dangers incurred during en gine operation Potential equalisation earthing for RCD Warning signs...

Page 14: ...d rapid understanding of these safety and warning notices They describe their systematic structure as well as the meaning of markings and symbols 4 1 Safety symbols The safety symbol indicates graphic...

Page 15: ...vi ronment exists possibly with catastrophic consequences Warning of hot surfaces This warning symbol indicates activities during which there is the danger of burns possibly with lasting consequences...

Page 16: ...of inappropriate use as well as all activities on the generator which are not described in these instructions are forbidden misuse outside the legally defined limits of liability of the manufacturer I...

Page 17: ...to reduce the risk to an acceptable level CAUTION CAUTION describes a danger which represents a low level of risk which can lead to minor or medium level injurieswhen not avoided The individual points...

Page 18: ...ngine oil or fuel from leaking out Remove leaked operating fluids immediately and appropriately Never use an additional start aid Smoking naked flames and sparks are forbidden DANGER Hot parts can ign...

Page 19: ...generators can get very hot whilst running Risk of burns Never touch any engine parts in particular the exhaust system for a few min utes after ceasing operation Always leave hot engine parts to cool...

Page 20: ...ys the engine Only use the fuel displayed on the sign Fig 3 2 Observe the possibly enclosed documentation for the fuel release of the en gine manufacturer Observe the shelf life of the fuel according...

Page 21: ...The authorised operating personnel must be of age be trained in First Aid and be able to provide it be familiar with the accident prevention regulations and safety instructions relevant to the genera...

Page 22: ...ersonnel see Chapter 4 4 may operate and inspect the device in compliance with all of the safety and operating instruc tions given in the technical documentation All other people especially mi nors an...

Page 23: ...e The terminal Fig 6 2 is connected with this Potential equalization device connected An Earthing is not necessary Your generators corresponds to a Version A generator according to DGUV Infor mation 0...

Page 24: ...ing personnel Start up on a daily basis See Chapter 7 3 and also abide by the operating man ual provided by the engine manufacturer Visual inspection for externally visible defects such as damaged ins...

Page 25: ...ble to perform these safe ly Severe or deadly personal injuries can result and or damage to the generator as well the attached power consuming equipment if these in structions are ignored In order to...

Page 26: ...exhaust side components Tank cover Control panel Fuse window Protective tank cover and fuse holder with compartment for operating manual Silencer and exhaust outlet Connection terminal Potential equal...

Page 27: ...ank side Fig 6 3 Components on the engine and tank side Oil dipstick Oil filling inlet Air filter housing Control panel Engine starter Air intake grille for engine cooling Engine hood Crane loading lu...

Page 28: ...only fitted in remote start version Display Tank capacity Remote start socket CPC Insulation monitoring Remote start socket fuse Multi functional display Schuko attachment sockets 230V 16A 1 CEE socke...

Page 29: ...d in remote start version Display Tank capacity Remote start socket CPC Insulation monitoring Remote start socket fuse Multi functional display Schuko sockets 230V 16A 1 IP68 CEE socket for 400V 16A 3...

Page 30: ...tructions for this special applica tion We also urgently advise observance of relevant DGUV information under comparable operating conditions We recommend that you read DGUV Information 203 032 before...

Page 31: ...ispose of contaminated soil immediately and according to regulations Manual transporting WARNING Danger due to a high device weight Risk of crushing through sliding or a falling down machine Observe t...

Page 32: ...due to engine waste heat Risk of being burnt if it is touched Always leave the generator to cool down before transporting it Wear protective gloves that are suitable for the purpose whenever neces sar...

Page 33: ...ICE Leaking fuel can contaminate soil and groundwater Observe the residual filling quantity in the tank and the maximum capacity Fill the tank to a maximum of 95 Always use a filling aid e g funnel NO...

Page 34: ...ance instructions there is an adequate air supply and air removal if necessary the existing exhaust hose special accessory is attached all power consuming equipment is disconnected or switched off DAN...

Page 35: ...engine start switch into the ON position The automatic choke s servo motor starts to move 2 Wait until the servo motor stops buzzing 3 Turn the engine start switch to the right stop in the START posit...

Page 36: ...ch any engine parts in particular the exhaust system for a few min utes after ceasing operation Always leave hot engine parts to cool down before touching them Switching the gen erator off Proceed as...

Page 37: ...ENCY STOP 1 Push down or hit the EMERGENCY STOP s red smash button The engine is stopped The EMERGENCY STOP smash button s latching function is blocking the gen erators against renewed operation The E...

Page 38: ...ollows to connect up one consumer to your generators Requirements generators It is started and brought up to operating temperature see Chapter 7 3 All power consuming equipment is disconnected or swit...

Page 39: ...ter Electrical safety in the operating instructions beyond the protective mea sures The protective conductor of the ground contact socket assumes the function of the potential equalisation line This c...

Page 40: ...s against hazard ous shock voltages with an extended supply network Keep the length of the connecting line as short as possible Use as few sub distributions as possible Take note of the table below Li...

Page 41: ...ated V symbol for volts 2 Pressing of the button once will change the display over to the current fre quency which is indicated by the illuminated Hz symbol for Hertz The display has been switched ove...

Page 42: ...n as a consumer is switched on The engine will continue to run for 40 seconds at the nominal speed after the consumer has been switched off or disconnected before the speed is reduced to approx 1 800...

Page 43: ...oper earthing of the generators and this must be undertaken by a qualified electri cian before the initial commissioning The effectiveness of this protective measure should be regularly checked by an...

Page 44: ...k the switching off function before ev ery start up by pressing the insulation monitoring test button see Chapter 5 Checking the electrical safety as well Proceed as follows to test the insulation mon...

Page 45: ...sly OK when tested without a device connected see above the insulation fault has been caused by the de vice 1 Use its operating switch to switch off the consumable 2 Disconnect the consumer from the g...

Page 46: ...tarted automatically in the event of a power failure NOTICE Important information in the maintenance and operating manual of the ad ditional components Always observe the further instructions and hand...

Page 47: ...tted with an automat ic choke for cold starting You do not need to use the manual choke Switch off the en gine using the re mote start system 1 Switch off all of the consumers or disconnect them from...

Page 48: ...ANGER The exhaust hose does not provide protection against toxic exhaust gases The connection and version are not designed to be gas tight Danger of asphyxiation or poisoning Never use the exhaust hos...

Page 49: ...touch any engine parts in particular the exhaust system for a few min utes after ceasing operation Always leave hot engine parts to cool down before touching them Disconnecting the exhaust hose 1 Turn...

Page 50: ...arrying out maintenance work on the drive motor You can find an overview of the time plan and scope of the required maintenance work in the following maintenance schedule Maintenance work Maintenance...

Page 51: ...ting of the machine is pre vented under all circumstances before making an intervention see Chapter 7 4 as well Spark plug Test ad just X 10 1 Change X 10 1 Spark protection Cleaning X 11 1 Idle down...

Page 52: ...osion and fire in the case of inappropriate handling and spark development when working with the battery Danger from spraying sulphuric acid Danger of suffering severe even deadly burns and chemical b...

Page 53: ...al devices as well as electro static discharge Avoid short circuits Wear acid resistant protective clothing WARNING Escaping corrosive acid fumes or sulphuric acid during and after the charging proces...

Page 54: ...your generator like every internal combustion engine requires the required engine oil for cooling and inner cooling It is also very important to use the correct engine oil both for refilling and when...

Page 55: ...sure that the following prerequisites are met before you check Ensure that the generator is mounted horizontally Wait after previous operation for about five minutes before checking until the engine o...

Page 56: ...the following prerequisites are met before you change the engine oil Place the generator in such a way that a suitable catching pan can be placed under the oil drain screw Ensure that the generator i...

Page 57: ...ust Protect your device with a cover made out of breathable material Ensure that the storage temperature and air humidity lie within the specified limits see Technical data NOTICE Due to the limited s...

Page 58: ...it back Pure b2b devices devices which for appropriate use or exclusively are only used the commercial area must not be disposed of over public collecting points in Germany and further EU countries Sp...

Page 59: ...pleteness and does not mention any faults which can be caused by operating error In order to avoid operating errors please exactly follow the instructions in the existing and delivered documentation M...

Page 60: ...d or defective Contact your service partner The electronic voltage regulator is wrongly adjusted or defective Contact your service partner The load from the connected con sumers is too high Reduce the...

Page 61: ...ification You will find these details on the type plate see Fig 3 2 Idle down is not working Fuse is blown Replace the fuse The engine is still in the warm up phase Wait until the engine has reached i...

Page 62: ...162 151 165 165 kg Tank capacity 20 l Fuel consumption at 75 load about 2 4 3 4 3 5 4 5 4 l h Running time at 75 load about2 4 7 4 7 3 7 3 7 l h Length 870 mm Width 580 mm Height 565 mm Sound power le...

Page 63: ...er reduction The following table states the valid operating conditions for operating the gener ator Ambient conditions Name Value Unit Setting up height above sea level 100 m Ambient temperature 25 C...

Page 64: ...9737 44 by email service endress stromerzeuger de Have the item and serial number of your device ready for identification As a registered user you can obtain rapid and uncomplicated access to a range...

Page 65: ...65 Replacement parts NOTES...

Page 66: ...cket 28 29 Fuse window 26 H Home page 64 I Imprint 2 Insulation monitoring 28 29 L label 12 12 Loading by crane 31 M Maintenance page 25 Maximum line length 40 Maximum power output 62 misuses 10 Multi...

Page 67: ...67 Replacement parts W Warning notices 16 WEEE directive 58 Weight 62...

Page 68: ...tebau GmbH Neckartenzlinger Str 39 D 72658 Bempflingen Germany Tel 49 0 7123 9737 0 Fax 49 0 7123 9737 50 Email info endress stromerzeuger de www www endress stromerzeuger de 2018 ENDRESS Elektroger...

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Endress ESE 1006 DHG-GT ES Duplex, Original Operating Manual

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