Endress+Hauser SS2000 Safety Instruction Download Page 3

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XA02744C

TDLAS Gas Analyzer

Hauser

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Who Should Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . .1

How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Conventions used in this manual . . . . . . . . . . . . . . . . . . . .1

Associated Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Manufacturer Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 5

Intended Equipment Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Safety label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Equipment labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Instructional symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Potential Risks Affecting Personnel . . . . . . . . . . . . . . . . . . . . .7

Personnel Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Mitigating risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Electrocution hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Explosion/fire hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

SS500, SS2000, and SS3000 TDLAS Gas Analyzer . . . . . . 9

Analyzer Technical Specifications . . . . . . . . . . . . . . . . . . . . . . .9

Peripheral devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Equipment rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Equipment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Lifting/carrying the analyzer. . . . . . . . . . . . . . . . . . . . . . 16

Mounting the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Opening/Closing the Analyzer Enclosure . . . . . . . . . . . 18

Protective Chassis and Ground Connections . . . . . . . . . 18

Electrical Wiring Requirements. . . . . . . . . . . . . . . . . . . . 18

External Circuit Breaker Requirements . . . . . . . . . . . . . 18

Connections to the Supply . . . . . . . . . . . . . . . . . . . . . . . . 19

To connect the sample supply line . . . . . . . . . . . . . . . . . 19

Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . . 20

Equipment Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Intermittent Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SS500XP and SS2000XP TDLAS Gas Analyzer. . . . . . . . . 21

Analyzer Technical Specifications . . . . . . . . . . . . . . . . . . . . . 21

Peripheral devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Equipment rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Equipment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Lifting/carrying the analyzer. . . . . . . . . . . . . . . . . . . . . . 25

Mounting the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Summary of Contents for SS2000

Page 1: ...Products Solutions Services XA02744C 66 EN 01 21 Safety Instruction TDLAS Gas Analyzer SS500 SS2000 and SS3000 SS500e SS2000e and SS3000e SS500XP and SS2000XP ...

Page 2: ...l may be reproduced in whole or in part without the express written permission of Endress Hauser Endress Hauser reserves the right to change product design and specifications at any time without prior notice Revision Engineering Order Date 01 21 EO18996 February 25 2022 ...

Page 3: ...lyzer 9 Analyzer Technical Specifications 9 Peripheral devices 9 Equipment rating 9 Equipment Installation 15 Lifting carrying the analyzer 16 Mounting the Analyzer 17 Opening Closing the Analyzer Enclosure 18 Protective Chassis and Ground Connections 18 Electrical Wiring Requirements 18 External Circuit Breaker Requirements 18 Connections to the Supply 19 To connect the sample supply line 19 Vent...

Page 4: ... 29 Equipment Installation 35 Lifting carrying the gas analyzer 36 Mounting the Analyzer 36 Opening Closing the Analyzer Enclosure 37 Protective Chassis and Ground Connections 37 Electrical Wiring Requirements 37 External Circuit Breaker Requirements 37 Connections to the Gas Supply 38 To connect the sample supply line 38 Ventilation Requirements 39 Equipment Operation 39 Operating Controls 39 Fir...

Page 5: ... that the responsible party and or operator of the equipment be qual ified to handle this equipment How to Use This Manual Read the Table of Contents for an overview of the most common safety issues regarding the installation and operation of the TDLAS gas analyzers referenced in this manual Additional information on the installation oper ation and maintenance is in the Operating Instruction Pleas...

Page 6: ...BA02182C Operating Instruction A complete overview of the operations required to install commission and maintain the device TI01644C Technical Information Provides technical data on the device with an overview of asso ciated models available SS3000 BA02185C Operating Instruction A complete overview of the operations required to install commission and maintain the device TI01653C Technical Informat...

Page 7: ...verview of asso ciated models available SS500e BA02164C Operating Instruction A complete overview of the operations required to install commission and maintain the device TI01657C Technical Information Provides technical data on the device with an overview of asso ciated models available SS2000e BA02164C Operating Instruction A complete overview of the operations required to install commission and...

Page 8: ...anufacturer Address Endress Hauser 11027 Arrow Route Rancho Cucamonga CA 91730 United States www endress com SS3000e BA02164C Operating Instruction A complete overview of the operations required to install commission and maintain the device TI01659C Technical Information Provides technical data on the device with an overview of asso ciated models available Device Parameters GP01181C Description of...

Page 9: ...nt Warning Labels Equipment labels are adhered to the TDLAS Gas Analyzer to alert the user of potential hazards Instructional symbols are also used in the equipment manuals to indicate potential hazards important information and valuable tips and are not labeled on the analyzer Following are the equipment labels and instructional symbols with associated warning and caution types to observe when se...

Page 10: ...edures toxic gas monitoring protocols personal protective equipment PPE requirements hot work permits and other precautions that address safety concerns related to performing service or operation on process equipment located in hazardous areas Warning statement for hazardous voltage Contact may cause electric shock or burn Turn off and lock out the system before servicing Failure to follow all dir...

Page 11: ... notes and important information concerning the installation and operation of the analyzer Failure to follow all directions may result in damage or the malfunction of the analyzer Failure to follow all directions or substitution of components may result in explosion Failure to follow all directions may result in fire Maximum voltage and current specifications for fuses Technicians are expected to ...

Page 12: ...ection against accidental contact with voltage up to 1000V IEC 900 ASTF F1505 04 VDE 0682 201 Explosion fire hazard Any work in a hazardous area must be carefully controlled to avoid creating any possible ignition sources e g heat arcing sparking etc All tools must be appropriate for the area and hazards present Electrical connections must not be made or broken with power on to avoid arcing The sa...

Page 13: ...ripheral devices e g probe assemblies only devices that meet with Endress Hauser specifications may be used Refer to documentation provided by the manufacturer for instruction on installation operation etc Equipment rating The following equipment rating information is provided by model type for each TDLAS Gas Analyzer in the Operating Instruction Table 3 1 SS500 analyzer specifications Measurement...

Page 14: ...1 6 A Maximum 12 VDC 3 2 A Maximum Input Voltage SCS Heater Optional 120 VAC or 240 VAC 10 50 to 60 Hz sin gle phase 200 W Max current 0 8 A maximum at 120 VAC 1 6 A at 24 VDC 3 2 A at 12 VDC Communication Analog One or two 4 20mA isolated 1200 ohms at 24 VDC max load Serial RS232C Protocol Modbus Gould RTU or Daniel RTU or ASCII Alarms 2 general fault and concentration alarms via Modbus and analo...

Page 15: ...ication Certification cCSAus Class I Division 2 Groups A B C D T3C cCSAus Class I Zone 2 IIC T3C Measurement data Target components H O or CO in natural gas Principle of measurement Tunable Diode Laser Absorption Spectroscopy TDLAS Measurement ranges H O 0 to 20 0 to 50 0 to 100 0 to 250 lbs MMscf 0 to 422 0 to 1055 0 to 2110 0 to 5275 ppmv CO 0 to 5 0 to 10 0 to 20 Repeatability H O 1 ppmv or 1 o...

Page 16: ...mmunication Input Voltage Electronics 120 240 VAC 10 50 to 60 Hz 20W Max 24 VDC 1 6 A Max 12 VDC 3 2 A Max Input Voltage SCS Heater Optional 120 VAC or 240 VAC 10 50 to 60 Hz sin gle phase 200 W Max current 0 8 A maximum at 120 VAC 1 6 A at 24 VDC 3 2 A at 12 VDC Communication Analog One or two 4 20mA isolated 1200 ohms at 24 VDC max load Serial RS232C Protocol Modbus Gould RTU or Daniel RTU or AS...

Page 17: ... W 17 3 x 4 3 inches Number of Sample Cells 1 Area classification Certification cCSAus Class I Div 2 Groups A B C D T3C cCSAus Class I Zone 2 IIC T3C Measurement data Target components H O and or CO in natural gas Principle of measurement Tunable Diode Laser Absorption Spectroscopy TDLAS Measurement ranges H O 0 to 20 0 to 50 0 to 100 0 to 250 lbs MMscf 0 to 422 0 to 1055 0 to 2110 0 to 5275 ppmv ...

Page 18: ...h Electrical and communication Input Voltage Electronics 120 240 VAC 10 50 to 60 Hz 20W Max 24 VDC 1 6 A Max 12 VDC 3 2 A Max Input Voltage SCS Heater Optional 120 VAC or 240 VAC 10 50 to 60 Hz sin gle phase 200 W Max current 0 8 A maximum at 120 VAC 1 6 A at 24 VDC 3 2A at 12 VDC Communication Analog One or two 4 20mA isolated 1200 ohms at 24 VDC max load Serial RSlcC Protocol Modbus Gould RTU or...

Page 19: ...inches Sample cell construction 316L series polished stainless steel Number of Sample Cells 2 Area classification Certification cCSAus Class I Division 2 Groups A B C D T3C cCSAus Class I Zone 2 IIC T3C Endress Hauser Class I Division 2 analyzers use a non incendive protection method and as such all portions of the local installation codes apply The maximum allowed inductance to resistance ratio L...

Page 20: ... approximately 40 lbs lift the unit by the mounting brackets using at least two individuals and distribute the weight among personnel to avoid injury Configurations requiring optional accessories e g probe assemblies with specific characteristics must meet manufacturer specifications Endress Hauser analyzers are designed for operation within the specified ambient temperature range of 20 C to 50 C ...

Page 21: ...rawings for detailed mounting dimension and Lifting carrying the analyzer below for recommendations for safely moving the equipment Lifting Points Lifting Points Figure 3 2 Lifting and carrying the SS3000 TDLAS Gas Analyzers When mounting the analyzer be sure to position the instrument so that it is not difficult to operate adjacent devices It is critical to mount the analyzer so that the inlet an...

Page 22: ...gh voltage shock hazard Interconnection of the analyzer enclosure and cell enclosure shall be performed using wiring methods approved for Class I Division 2 or Zone 2 hazardous locations per the Canadian Electrical Code CEC Appendix B or J and Article 18 Zone 2 is 150 and the National Electric Code NEC Article 501 or 505 The installer is responsible for complying with all local installation codes ...

Page 23: ...rce for the heat trace is provided with a GFI breaker a Run the heat trace power back out of the enclosure and into the heat trace terminal box 6 Run stainless steel tubing from the field pressure reducing station set for the specified inlet pressure to the sample supply port of the SCS Bend tubing using industrial grade benders check tubing fit to ensure proper seating between the tubing and fitt...

Page 24: ...TDLAS gas analyzer operates based on its own firmware version which is listed in the system calibration report and dis plays when the analyzer starts up Detailed operation instructions are pro vided in the Description of Device Parameters available for download by model type on the Endress Hauser website www endress com Intermittent Operation The warnings outlined in this section apply to both the...

Page 25: ...ms equipped with peripheral devices e g probe assemblies only devices that meet with Endress Hauser specifications may be used Refer to documentation provided by the manufacturer for instruction on installation operation etc Equipment rating The following equipment rating information is provided by model type for each TDLAS Gas Analyzer in the Operating Instruction Table 4 1 SS500XP analyzer speci...

Page 26: ...C 1 6 A Maximum 12 VDC 3 2 A Maximum Input Voltage SCS Heater Optional 120 VAC or 240 VAC 10 50 to 60 Hz sin gle phase 200 W Max current 0 8 A maximum at 120 VAC 1 6 A at 24 VDC 3 2 A at 12 VDC Communication Analog One or two 4 20mA isolated 1200 ohms at 24 VDC max load Serial RS232C Protocol Modbus Gould RTU or Daniel RTU or ASCII Alarms 2 general fault and concentration alarms via Modbus and ana...

Page 27: ...cation cCSAus Class I Division 1 Groups B C D T4 Measurement data Target components H O or CO in natural gas Principle of measurement Tunable Diode Laser Absorption Spectroscopy TDLAS Measurement ranges H O 0 to 20 0 to 50 0 to 100 0 to 250 lbs MMscf 0 to 422 0 to 1055 0 to 2110 0 to 5275 ppmv CO 0 to 5 0 to 10 0 to 20 Repeatability H O 1 ppmv or 1 of reading whichever is greater CO 400 ppmv or 2 ...

Page 28: ...VDC 1 6 A Maximum 12 VDC 3 2 A Maximum Input Voltage SCS Heater Optional 120 VAC or 240 VAC 10 50 to 60 Hz sin gle phase 200 W Max current 0 8 A maximum at 120 VAC 1 6 A at 24 VDC 3 2 A at 12 VDC Communication Analog One or two 4 20mA isolated 1200 ohms at 24 VDC max load Serial RS232C Protocol Modbus Gould RTU or Daniel RTU or ASCII Alarms 2 general fault and concentration alarms via Modbus and a...

Page 29: ...e Cells 1 Area classification Certification cCSAus Class I Div 1 Groups B C D T4 Endress Hauser Class I Division 2 analyzers use a non incendive protection method and as such all portions of the local installation codes apply The maximum allowed inductance to resistance ratio L R ratio for the field wiring interface must be less than 25 µH Ω The maximum total loop capacitance shall be 0 27 microfa...

Page 30: ...ing the analyzer be sure to position the instrument so that it is not difficult to operate adjacent devices It is critical to mount the analyzer so that the inlet and outlet lines reach the inlet and outlet connections on the chassis while still maintaining flexibility so that the sample lines are not under excessive stress Endress Hauser analyzers are designed for operation within the specified a...

Page 31: ...ied in instrument tubing Interconnection of the analyzer enclosure and cell enclosure shall be performed using wiring methods approved for Class I Division 2 or Zone 2 hazardous locations per the Canadian Electrical Code CEC Appendix B or J and Article 18 Zone 2 is 150 and the National Electric Code NEC Article 501 or 505 The installer is responsible for complying with all local installation codes...

Page 32: ...ss com Preparing the analyzer for shipment or storage If the equipment is to be shipped or stored for any length of time it should be packed in the original packaging when shipped when shipped from the factory If analyzer has been installed and or operated even for purposes of a demonstration the system should first be decontaminated purged with an inert gas before powering down the analyzer Stora...

Page 33: ...h peripheral devices e g probe assemblies only devices that meet with Endress Hauser specifications may be used Refer to documentation provided by the manufacturer for instruction on installation operation etc Equipment rating The following equipment rating information is provided by model type for all TDLAS Gas Analyzers in the Operating Instruction Table 5 1 SS500e analyzer specifications Measur...

Page 34: ...24 VDC 1 6A Maximum 12 VDC 3 2 A Maximum Input Voltage SCS Heater Optional 120 VAC or 240 VAC 10 50 to 60 Hz sin gle phase 200 W Max current Unheated 0 8 A maximum at 120 VAC 1 6 A at 24 VDC 3 2 A at 12 VDC Max current heated 2 A maximum at 120 VAC Communication Analog 2 4 20mA isolated 1200 ohms at 24 VDC max load Serial RS232C standard RS485 and Ethernet optional Protocol Modbus Gould RTU or Dan...

Page 35: ...nt Data Target Components H O or CO in Natural Gas Principle of measurement Tunable Diode Laser Absorption Spectroscopy TDLAS Measurement ranges H O 0 to 20 0 to 50 0 to 100 lbs MMscf 0 to 422 0 to 1055 0 to 2110 ppmv CO 0 to 5 0 to 10 0 to 20 Repeatability H O 1 ppmv or 1 of reading whichever is greater CO 400 ppmv or 2 of reading whichever is greater Accuracy H O 2 ppmv or 2 of reading whichever...

Page 36: ...VDC 1 6A Maximum 12 VDC 3 2 A Maximum Input Voltage SCS Heater Optional 120 VAC or 240 VAC 10 50 to 60 Hz sin gle phase 200 W Max current Unheated 0 8 A maximum at 120 VAC 1 6 A at 24 VDC 3 2 A at 12 VDC Max current heated 2 A maximum at 120 VAC Communication Analog 2 4 20mA isolated 1200 ohms at 24 VDC max load Serial RS232C standard RS485 and Ethernet optional Protocol Modbus Gould RTU or Daniel...

Page 37: ...ells 1 Area classification Certification Measurement data Target components H O and or CO in natural gas Principle of measurement Tunable Diode Laser Absorption Spectroscopy TDLAS Measurement ranges H O 0 to 20 0 to 50 0 to 100 0 to 250 lbs MMscf 0 to 422 0 to 1055 0 to 2110 0 to 5275 ppmv CO 0 to 5 0 to 10 0 to 20 Repeatability H O 1 ppmv or 1 of reading whichever is greater CO 400 ppmv or 2 of r...

Page 38: ...h Electrical and communication Input Voltage Electronics 120 240 VAC 10 50 to 60 Hz 20W Max 24 VDC 1 6A Maximum 12 VDC 3 2 A Maximum Input Voltage SCS Heater Optional 120 VAC or 240 VAC 10 50 to 60 Hz sin gle phase 200 W Max current 0 8 A maximum at 120 VAC 1 6 A at 24 VDC 3 2 A at 12 VDC Communication Analog 1 or 2 4 20mA isolated 1200 ohms at 24 VDC max load Serial RS232C Protocol Modbus Gould R...

Page 39: ...hed stainless steel Number of sample cells 2 Area classification Certification Endress Hauser Class I Division 2 analyzers use a non incendive protection method and as such all portions of the local installation codes apply The maximum allowed inductance to resistance ratio L R ratio for the field wiring interface must be less than 25 µH Ω The maximum total loop capacitance shall be 0 27 microfara...

Page 40: ...f the following points methods refer to Xref Figure 5 1 Mounting point brackets Support beneath best used when employing a forklift Mounting the Analyzer The SS500e SS2000e and SS3000e TDLAS gas analyzer is manufactured for wall or Unistrut or equivalent metal framing installations Refer to the layout diagrams in the Operating Instruction for detailed mounting dimen sions 1 Figure 5 1 Gas analyzer...

Page 41: ...d outlet connections on the chassis while still maintaining flexibility so that the sample lines are not under excessive stress Endress Hauser gas analyzers are designed for operation within the specified ambient temperature range of 20 C to 50 C 4 F to 122 F Intense sun exposure in some areas may cause the gas analyzer temperature to exceed the maximum Hazardous voltage and risk of electric shock...

Page 42: ... seating between the tubing and fittings Fully ream all tubing ends Blow out the lines for 10 to 15 seconds with clean dry nitrogen or air prior to making the connection 6 Connect the inlet tube to the SCS using the 1 4 in stainless steel com pression type fitting provided 7 Tighten all new fittings 1 1 4 turns with a wrench from finger tight For connections with previously swaged ferrules thread ...

Page 43: ...port and displays when the analyzer starts up Detailed operation instructions are pro vided in the Description of Device Parameters available for download by model type on the Endress Hauser website www endress com Intermittent Operation The warnings in this section apply to the SS500e SS2000e and SS3000e TDLAS gas analyzers Do notexceed 0 7 barg or 1700mbar 10 psig in sample cell Damage to cell m...

Page 44: ...er electronics enclosure is the electronics assembly Fuses are located on the electronics control board 6 1 and 6 2 Table 6 1 Fuse specifications Never use vinyl acetate acetone or other organic solvents to clean the analyzer housing or labels If you need to replace a fuse use only the same type and rating of fuse as the original Refer also to specifications listed below Drawing Reference Voltage ...

Page 45: ...2 5 6 4 1 4 20 mA Current Loop Board stacked 2 Power Supply 3 Fuse F1 4 Functional Component Ground 5 Customer Ground 6 Protective Ground 7 Assignable Alarm Relay 8 General Fault Alarm Relay 9 NO normally open 10 Common 11 NC normally closed 12 4 20 mA Serial Signal Connections 13 Backplane 14 Laser Driver Board 15 Temperature Control Board ...

Page 46: ... 6 5 4 13 1 4 20 mA Current Loop Board stacked 2 Power Supply 3 Fuse F2 4 Functional Component Ground 5 Protective Ground 6 Customer Ground 7 Assignable Alarm Relay 8 General Fault Alarm Relay 9 NO normally open 10 Common 11 NC normally closed 12 4 20 mA Serial Signal Connections 13 Backplane 14 Laser Driver Board 15 Temperature Control Board ...

Page 47: ...d stacked 2 Power Supply 3 Fuse F1 4 Functional Component Ground 5 Protective Ground 6 Customer Ground 7 Assignable Alarm Relay CH A 8 General Fault Alarm Relay CH A 9 Assignable Alarm Relay CH B 10 General Fault Alarm Relay CH B 11 NO normally open 12 Common 13 NC normally closed 14 4 20 mA Serial Signal Connections 15 Backplane 16 Laser Driver Board 17 Temperature Control Board ...

Page 48: ...ard stacked 2 Power Supply 3 Fuse F2 4 Functional Component Ground 5 Customer Ground 6 Protective Ground 7 Assignable Alarm Relay CH A 8 General Fault Alarm Relay CH A 9 Assignable Alarm Relay CH B 10 General Fault Alarm Relay CH B 11 NO normally open 12 Common 13 NC normally closed 14 4 20 mA Serial Signal Connections 15 Backplane 16 Laser Driver Board 17 Temperature Control Board ...

Page 49: ... fuse cover 5 Remove the fuse from the cover and replace with a new fuse Refer to Table 6 1 for fuse specifications 6 Insert the new fuse into the screw cover and replace into the fuse opening 7 Use the screwdriver to turn the fuse cover clockwise until tight Do not over tighten 8 Close enclosure door and apply power to the analyzer Replacing a relay 1 Power off the system and close the sample sup...

Page 50: ...rane filter is dry 1 Check if there are any contaminants or discoloring of the white mem brane If yes the filter should be replaced a Remove the O Ring and replace the membrane filter b Replace the O Ring on top of the membrane filter c Place the cap back onto the membrane separator and tighten 2 Check upstream of the membrane for liquid contamination and clean and dry out before re opening the sh...

Page 51: ...ce the filter and the O Ring 4 Place the cap onto the membrane separator and tighten with a channel lock wrench 5 Check upstream of the membrane for liquid contamination and clean and dry out before opening the shut off valve at the sample tap Service For Service in your location please refer to our website https www endress com contact for the list of local sales channels For the SS500e SS2000e a...

Page 52: ...www endress com XA02744C 66 EN 01 21 ...

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