Endress+Hauser Soliwave FDR16 Operating Instructions Manual Download

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BA01901F/97/EN/03.22-00

71566611

2022-05-01

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Operating Instructions

Soliwave FDR16/FQR16

Microwave barrier

Summary of Contents for Soliwave FDR16

Page 1: ...BA01901F 97 EN 03 22 00 71566611 2022 05 01 Products Solutions Services Operating Instructions Soliwave FDR16 FQR16 Microwave barrier ...

Page 2: ...DR16 FQR16 Endress Hauser Liquiphant FTL41 2 Endress Hauser Order code Ext ord cd Ser no www endress com deviceviewer Endress Hauser Operations App XXXXXXXXXXXX XXXXX XXXXXX XXX XXXX XX Serial number 1 3 2 A0023555 ...

Page 3: ...nnection check 21 7 Operation options 21 7 1 Light signals LEDs 22 7 2 Output signal 22 7 2 1 Point level detection 22 7 2 2 Error case 22 7 3 On site operation 23 Table of contents 7 4 Parameterization 23 7 4 1 Activation parameterization mode 23 7 4 2 Automatic adjustment 23 7 4 3 Set process window 24 7 4 4 Set switching delay 24 7 4 5 Reset to factory settings 25 7 5 Function test 25 8 Commiss...

Page 4: ...4 Soliwave FDR16 FQR16 Endress Hauser Table of contents 13 4 6 Electromagnetic compatibility 39 13 5 Process 39 13 5 1 Process temperature 39 13 5 2 Process pressure 39 13 6 Additional technical data 39 ...

Page 5: ...s information on procedures and other facts which do not result in personal injury 1 1 2 Electrical symbols Ground connection Grounded clamp which is grounded via a grounding system 1 1 3 Symbols for certain types of information Permitted Procedures processes or actions that are permitted Forbidden Procedures processes or actions that are forbidden Tip Indicates additional information Reference to...

Page 6: ...d counting and control purposes Improper use can pose hazards Ensure that the measuring device is free of defects while it is in operation Use the measuring device only for media to which the process wetted materials have an adequate level of resistance Do not exceed or drop below the limit values for the measuring device TI01564F 2 2 1 Incorrect use The manufacturer is not liable for damage cause...

Page 7: ...d and left the factory in a condition in which it is safe to operate They meet general safety standards and legal requirements They also complies with the EU directives listed in the device specific EU Declaration of Conformity Endress Hauser confirms this by affixing the CE mark to the devices 3 Product description Ultra compact microwave barrier for non contact point level detection of bulk soli...

Page 8: ...oduct identification The measuring device can be identified in the following ways Nameplate data Extended order code with breakdown of the device features on the delivery note Enter serial number from nameplates in W M Device Viewer www endress com deviceviewer All of the information on the measuring device is displayed along with an overview of the scope of technical documentation provided Enter ...

Page 9: ...ing position The installation position is arbitrary under consideration of the following conditions Microwaves are polarized Do not rotate FDR16 and FQR16 against each other around their longitudinal axis except by 180 or for detection ranges smaller than 500 mm 19 7 in The position of the potential equalization terminal can be used to check the alignment it must point in the same direction for bo...

Page 10: ... a 10 mm 0 4 in until a signal maximum is reached max flashing or permanently illuminated LED signal strength fix device again 22 Then loosen device 2 here FDR16 and move it slowly by b 10 mm 0 4 in until a signal maximum is reached fix the device again Position change performed here horizontal shift Perform automatic adjustment again 5 1 3 Parallel operation Mutual interference is to be avoided R...

Page 11: ...Reflector operation 1 Reflector α Angle of entrance angle of emission Arrange devices symmetrically to the reflector entrance angle exit angle Range reduction per reflector 10 5 1 5 Operating temperature range 38 5 1 6 Mounting dimensions 20 0 79 55 2 17 40 1 57 28 1 10 A 70 2 76 90 3 54 60 2 36 110 4 33 110 4 33 G 1 G 1 1 NPT 0000000012 7 Mounting dimensions Unit of measurement mm in A 2 60 325 m...

Page 12: ...ing into the process wall To do this a corre sponding internal thread G 1 G 1 or 1 NPT must be available in the process A B 0000000020 8 Mounting with connection thread If the process connection is not screwed far enough into the process wall there is a risk that material will accumulate in front of the device A thereby damping the microwave signal If on the other hand the process connection is sc...

Page 13: ...ing sleeve G 1 2 Counternut G 1 When using the G 1 process connection standard thread according to ISO 228 1 hexagon SW55 and using the optional counternut the device can be mounted flush particularly easily as it is a cylindrical thread 29 Mounting with welding sleeve G 1 A Screw in the device as far as it will go Mounting in existing thread G 1 B Screw in the device flush with the inner wall and...

Page 14: ...3 D 1 2 A T 0000000021 11 Mounting in front of microwave impermeable process wall 1 Microwave permeable plug 2 Microwave permeable plug in case of condensate formation on the inner process wall Mounting in front of microwave permeable sight glass fitting Observe maximum temperature 38 Suitable sight glass fittings 33 D 1 2 A 0000000023 12 Mounting in front of microwave permeable sight glass fittin...

Page 15: ...ect measure ments 0000000024 13 Impermissible mounting with the risk of material accumulation Mounting on process nozzle 1 2 3 4 0000000027 14 Mounting on process nozzle 1 Mounting flange 2 Process nozzle 3 Plug 4 Process insulation Suitable mounting flanges 31 Suitable plugs 33 Suitable process nozzle of type FAR50 36 ...

Page 16: ... B 0000000028 15 Mounting with risk of buildup Mounting of process nozzle with inclined process wall A Mounting in case of risk of material accumulation on inner process wall B If there is a risk of condensation forming between the device and the plug Use of process connection type FAR50 with integrated venting element 36 ...

Page 17: ...ustomer supplied gasket 3 Customer supplied installation material 4 Process nozzle Suitable insertion adapter of type FAR51 35 Mounting with high pressure adapter Applications with process pressure up to 21 bar 305 psi 1 2 0000000026 17 Mounting with high pressure adapter 1 High pressure adapter 2 Integrated venting element Suitable high pressure adapter 32 ...

Page 18: ...ng leads to destruction L must be selected depending on the process and ambient temperatures Suitable high temperature adapter and extension 37 1 2 3 4 5 L T 0000000031 18 Mounting with high temperature adapter and extensions 1 Process 2 Wall 3 Insulation 4 High temperature adapter 5 Length extensions optional Mounting for open processes 1 2 0000000019 19 Mounting for open processes 1 Mounting bra...

Page 19: ...g potential equalization on site Requirements The potential equalization must be connected to the external ground terminal on the device For optimum electromagnetic compatibility keep the potential equalization line as short as possible The recommended cable cross section is 2 5 mm2 The potential equalization of the FDR16 FQR16 must be included in the local potential equalization 6 1 2 Connecting ...

Page 20: ... the point level detection When both outputs are connected the MIN and MAX outputs assume opposite states antivalence in fault free operation In the event of a fault or a line break both outputs drop out 6 3 Connecting the device A 1 2 FQR16 FDR16 0000000004 20 Measuring system A Supply and signal circuit 1 Connection cable M12 socket 2 Connection cable M12 socket plug Power supply Output signal 3...

Page 21: ...ecifications on the nameplate No reverse polarity is terminal assignment correct If supply voltage is present is the green LED lit 7 Operation options 5 4 3 2 1 6 7 8 0000000010 22 Display and operating elements of the FDR16 1 Signal strength LED white 2 Only for parameterization LED yellow 3 Sensor state LED yellow 4 Operation LED green 5 Error warning LED red 6 Parameterization point automatic a...

Page 22: ... on Covered path For parameterization only Signal strength The signal strength is indicated by a white LED the light state off 2 to 15 Hz or permanently lit is proportional to the strength of the signal 7 2 Output signal 7 2 1 Point level detection Point level Signal strength LED white Sensor state Switching output MAX safety MIN safety LED on or flashing fast approx 9 to 15 Hz 1 2 4 1 LED off or ...

Page 23: ...ings so that for example exceeding the point level leads to a switchover of the signal output 10 minutes no action parameterization mode is terminated device switches to nor mal operation The parameterization mode can also be terminated by a voltage reset 7 4 2 Automatic adjustment Automatic adjustment of the process dependent detection range To be performed once during commissioning with free pat...

Page 24: ...top operating magnet every 5 s change to next process window Remove operating magnet last displayed process window selected Display Meaning 100 for very good damping media 70 for good damping media 50 factory setting 30 for smaller damping media 15 for small damping media 7 4 4 Set switching delay A switching delay is helpful for example if the signal strength fluctuates strongly so that the outpu...

Page 25: ...th parameterization mode deactivated 23 If the operating magnet is held 30 s against the marking the red LED flashes and the device automatically returns to the current switching state Perform function test Operating magnet on Auto Span Process Window or Switch Delay min 2 s all LEDs light up briefly current switching state is inverted function test is performed Remove operating magnet change to n...

Page 26: ...g but do not damage the transmission window 11 Repair No repair is provided for this device 11 1 Return The measuring device must be returned if the wrong device has been ordered or delivered As an ISO certified company and also due to legal regulations Endress Hauser is obli ged to follow certain procedures when handling any returned products that have been in contact with medium To ensure safe s...

Page 27: ...71530954 5 m 196 85 in 71530958 10 m 393 70 in 71530962 20 m 787 40 in Connection cable with M12 right angle plug Number of poles cross section 4 x 0 34 mm2 A coded Operating temperature range 20 to 60 C 4 to 140 F Materials TPU housing FKM seal PUR cable Degree of protection IP67 IP69 Order number 71530974 5 m 196 85 in 71530975 10 m 393 70 in 14 0 55 35 5 1 40 15 5 0 61 14 31 1 22 0000000134 24 ...

Page 28: ...ble with M12 right angle socket Unit of measurement mm in Connecting cable with M12 right angle plug and M12 right angle socket Number of poles cross section 4 x 0 34 mm2 A coded Operating temperature range 25 to 90 C 13 to 194 F Materials TPU housing FKM seal PUR cable Degree of protection IP69 Order number 71530943 5 m 196 85 in 71530944 10 m 393 70 in 71530947 20 m 787 40 in Connecting cable wi...

Page 29: ...f measurement mm in 12 1 2 Operating magnet 0000000132 27 Operating magnet Order number 71535426 12 2 Mounting bracket G 1 ISO 228 1 Material 304 1 4301 Weight 0 22 kg 0 49 lb Mounting screws 2 x M6 to be provided by customer Order number 71530850 33 5 1 32 71 2 80 40 1 57 27 1 06 5 0 20 80 3 15 95 3 74 6 5 0 26 18 5 0 73 0000000037 28 Dimensions mounting bracket Unit of measurement mm in ...

Page 30: ...to EN 10241 Material 316Ti 1 4571 Weight 0 07 kg 0 15 lb Order number 71530862 71530941 with inspection certificate EN 10204 3 1 material 39 5 1 56 19 5 0 77 G1 0000000036 29 Dimensions welding sleeve Unit of measurement mm in 12 5 Weld in adapter Type FAR52 TI01369F internal thread G 1 Material 316Ti 1 4571 steel P235GH 1 0345 Weight 0 3 kg 0 66 lb 70 2 76 17 0 69 0000000138 30 Dimensions weld in...

Page 31: ...81887 DN50 PN16 G 1 71381888 DN50 PN16 G 1 with inspection certificate EN 10204 3 1 material 71531014 DN100 PN16 G 1 71531024 DN100 PN16 G 1 with inspection certificate EN 10204 3 1 material 71381890 DN100 PN16 G 1 71381891 DN100 PN16 G 1 with inspection certificate EN 10204 3 1 material D d2 d1 G1 G 1 d3 0000000038 31 Dimensions mounting flange Connection dimensions according to DIN EN 1092 1 Fla...

Page 32: ...88 127 5 00 15 7 0 62 17 5 0 69 4 2 150 lbs 120 7 4 75 152 4 6 00 19 1 0 75 19 1 0 75 4 4 150 lbs 190 5 7 50 228 6 9 00 19 1 0 75 23 9 0 94 8 12 7 High pressure adapter Process pressure 21 bar 305 psi absolute Material 316Ti 1 4571 PTFE window transmission Weight approx 0 8 kg 1 76 lb Seal to be provided by the customer Order number 71381894 G 1 A B ISO 228 1 71381898 G 1 A B ISO 228 1 with inspec...

Page 33: ... 20 5 0 20 62 2 44 0 79 4 33 0 79 1 18 0 79 4 33 0 39 1 18 0 79 4 33 1 57 3 93 1 57 3 15 1 46 3 03 1 57 3 15 A B C 0000000041 34 Dimensions plug FAR54 Unit of measurement mm in 12 9 Sight glass fitting Unpressurized weld on or weld in type Material 316Ti 1 4571 seal silicone max 200 C 392 F Weight DN50 approx 2 4 kg 5 29 lb to DN100 approx 4 1 kg 9 04 lb Mounting screws enclosed Order number 71026...

Page 34: ...0 5 51 120 4 72 80 100 3 94 125 4 92 127 5 00 165 6 50 145 5 71 100 125 4 92 150 5 91 152 5 98 190 7 48 170 6 69 Process pressure 10 bar 145 psi absolute weld on or weld in type Material 316Ti 1 4571 seal KLINGERSIL C 4400 max 200 C 392 F Weight DN50 approx 6 7 kg 14 77 lb to DN100 approx 13 0 kg 28 66 lb Mounting screws enclosed Order number 71026446 DN50 71026447 DN80 71026448 DN100 Sight glass ...

Page 35: ...63 80 100 3 94 125 4 92 127 5 00 200 7 87 160 6 30 20 0 79 100 125 4 92 150 5 91 152 5 98 220 8 66 180 7 09 22 0 87 12 10 Insertion adapter Type FAR51 TI01368F Process nozzle DN50 to DN100 PN16 Form A NPS 2 to 4 150 lbs RF Nozzle length 100 to 300 mm 3 94 to 11 81 in Connection thread 1 NPT G 1 Optionally with PTFE or aluminum oxide ceramics Process temperature 40 to 450 C 40 to 842 F Process pres...

Page 36: ...n nozzle Type FAR50 TI01362F Process nozzle DN50 to DN100 PN16 Form A NPS 2 to 4 150 lbs RF Nozzle length 100 to 300 mm 3 94 to 11 81 in Connection thread 1 NPT G 1 Process temperature max 40 to 200 C 40 to 392 F Material Stainless steel 316Ti 1 4571 Weight approx 6 to 7 kg 13 to 15 5 lb Mounting screws enclosed 100 300 3 94 11 81 1 0000000137 38 Dimensions weld in nozzle Unit of measurement mm in...

Page 37: ... High temperature adapter connection thread A internal thread B 2 Integrated venting element 3 Extension connecting thread B female thread C Extension for high temperature adapter SW55 Material 316Ti 1 4571 Weight 225 mm 8 86 in approx 1 1 kg 2 43 lb to 525 mm 20 67 in approx 2 2 kg 4 85 lb Seal to be provided by the customer Order number 71113450 R 1 B G 1 C L 225 mm 71113451 R 1 B G 1 C L 325 mm...

Page 38: ...eterizable off 500 ms to 10 s 13 2 2 Ex connection data See safety instructions XA All data relating to explosion protection are provided in separate Ex documentation and are available from the Downloads Area of the Endress Hauser website The Ex documentation is supplied as standard with all Ex de vices 13 3 Power supply 13 3 1 Supply voltage U 18 to 30 V DC In accordance with IEC EN61010 a suitab...

Page 39: ...ns X Y Z Test temperature 40 to 70 C 13 4 6 Electromagnetic compatibility Interference emission to EN 61326 Electrical Equipment Class B Interference immunity to EN 61326 Appendix A Industrial 13 5 Process 13 5 1 Process temperature 20 to 60 C 4 to 140 F 20 to 450 C 4 to 842 F with optional high temperature adapter Observe deviating temperature ranges for the accessories offered 13 5 2 Process pre...

Page 40: ...www addresses endress com 71440553 71440553 ...

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