Endress+Hauser micropilot M FMR 240 Operating Instructions Manual Download Page 84

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Trouble-shooting

Micropilot M FMR 240 with PROFIBUS PA

E Hauser

9.3

Application errors

Error

Output

Possible cause

Remedy

A warning or
alarm has occur-
red.

Depending on the configuration

See table of error
messages
(see Page 82)

See table of error messages
(see Page 82)

Measured value
(00) is incorrect

L00-FMR2xxxx-19-00-00-en-019

Measured distance
(008) OK?

yes

→

Check empty calibr. (005)
and full calibr. (006).

Check linearisation:

→

level/ullage (040)

→

max. scale (046)

→

diameter vessel (047)

→

Check table

↓

Measurement in
bypass or stilling
well?

yes

→

Is bypass or stilling well
selected in tank shape
(002)?

Is the pipe diameter (007)
correct?

↓

Is an offset (057)
active?

yes

→

offset (057) correctly set?

↓

An interference echo
may have been eva-
luated.

yes

→

Carry out tank mapping

→

basic setup

No change off
measured value
on filling/emp-
tying

L00-FMR2xxxx-19-00-00-en-014

Interference echo
from installations,
nozzle or extension
on the antenna

Carry out tank mapping

→

basic setup

If necessary, clean antenna

If necessary, select better
mounting position
(see Page 14)

100%

F m/ft

E m/ft

→

D m/ft (008)

actual

expected

100%

→

actual

expected

Summary of Contents for micropilot M FMR 240

Page 1: ...evel Radar Operating Instructions ENDRESS H AUSER MICROPILOT II ENDRESS H AUSER MICROPILOT II IP 65 IP 65 Order Co de Se r No Order Co de Se r No Me ssbereich Me asuring ran ge Me ssbereich Me asuring ran ge U 16 3 6 V DC 4 20 mA U 16 3 6 V DC 4 20 mA ma x 20 m Made in Germany Maulburg Made in Germany Maulburg T 70 C A t 85 C T 70 C A t 85 C ...

Page 2: ...instructions dome ceiling horizontal cyl bypass unknown DC 1 9 DC 1 9 4 DC 4 10 DC 10 standard calm surface add agitator input E see sketch input F see sketch only for bypass stilling well ok too small too big unknown manual displayed see sketch D and L are confirm or specify range suggestion 000 measured value Group selection 00 basic setup 01 safety settings 0C system parameter 09 display 0E env...

Page 3: ...tion check 31 5 Operation 32 5 1 Quick operation guide 32 5 2 Display and operating elements 34 5 3 Local operation 36 5 4 Display and acknowledging error messages 39 5 5 PROFIBUS PA communication 40 6 Commissioning 58 6 1 Function check 58 6 2 Switching on the measuring device 58 6 3 Basic Setup 59 6 4 Basic Setup with the VU 331 61 6 5 Basic Setup with the ToF Tool 73 7 Maintenance 78 8 Accessor...

Page 4: ... the instructions in this manual personnel must be authorised and suitably qualified The manual must have been read and understood and the instructions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety 1 3 1 Hazardous areas Measuring systems for use in hazardous environments are accompanied by separate Ex doc...

Page 5: ...us area Explosion hazardous area Symbol used in drawings to indicate explosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a c...

Page 6: ... WHG 1 ATEX II 1 2 G EEx ia IIC T6 6 ATEX II 1 2 G EEx ia IIC T6 WHG 3 ATEX II 1 2 G EEx em ia IIC T6 8 ATEX II 1 2 G EEx em ia IIC T6 WHG 4 ATEX II 1 2 G EEx d ia IIC T6 G ATEX II 3 G EEx nA II T6 S FM IS Class I Division 1 Group A D T FM XP Class I Division 1 Group A D N CSA General Purpose U CSA IS Class I Division 1 Group A D V CSA XP Class I Division 1 Group A D K TIIS EEx ia IIC T4 L TIIS EE...

Page 7: ...CRJ DN100 PN40 EN 1092 1 B11 316L CQM DN100 PN16 EN 1092 11 Alloy C22 316L CRM DN100 PN40 EN 1092 11 Alloy C22 316L CWJ DN150 PN16 EN 1092 1 B11 316L CWM DN150 PN16 EN 1092 11 Alloy C22 316L AEJ 2 300 lbs ANSI B16 5 316L AFJ 2 300 lbs ANSI B16 5 316L AEM 2 300 lbs ANSI B16 5 Alloy C22 316L AFM 2 300 lbs ANSI B16 5 Alloy C22 316L ALJ 3 150 lbs ANSI B16 5 316L AMJ 3 300 lbs ANSI B16 5 316L ALM 3 150...

Page 8: ...ay acces sory Y Special version 70 Housing A Aluminium F12 housing coated IP65 B 316L F23 housing IP65 NEMA 4x C Aluminium T12 housing with separate connection compartment coated IP65 D Aluminium T12 housing with separate connection compartment coated IP65 overvoltage protection Y Special version 80 Gland Entry 2 M20x1 5 cable gland for EEx d cable entry 3 G cable entry 4 NPT cable entry 5 PROFIBU...

Page 9: ...rtificates and approvals CE mark declaration of conformity The instrument is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The instrument complies with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation and Labo...

Page 10: ...installing Installation in tank free space Mark on process connector facing the nearest tank wall Installation in stilling well Mark on process connector pointed towards the slots or vent holes Installation in bypass Mark on process connector 90 offset from the tank connections Installation with Wave Guide antenna The housing can be turned 350 in order to simplify access to the display and the ter...

Page 11: ...cope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg Do not lift the measuring instrument by its housing in order to transport it 3 2 3 Storage Pack the measuring instrument so that is protected against impacts for storage and transport The original packing material provides the optimum protection for t...

Page 12: ...s 3 3 1 Dimensions Housing dimensions L00 F12xxxx 06 00 00 en 001 L00 T12xxxx 06 00 00 en 001 L00 F23xxxx 06 00 00 en 001 ENDRESS HAUSER 65 78 max 110 85 150 Ø 129 Aluminium F12 housing ENDRESS HAUSER 78 85 65 162 max 100 94 Ø 129 Aluminium T12 housing max 94 104 Ø 129 150 40 316L F23 housing ...

Page 13: ...8 4 18 20 16 19 1 22 4 200 200 185 190 5 209 5 165 165 155 152 4 165 1 L mm d mm D mm D mm D mm 220 235 210 228 6 254 20 24 18 23 9 31 8 DN 100 DN 100 4 285 280 279 4 22 22 25 4 DN 150 DN 150 6 3 Tri clamp ISO 2852 15 With antenne extension L1 100 mm Threaded connection BSPT R 1 or 1 NPT 1 Flange DN 50 150 or equivalent for 10K Flange Flange to JIS B2210 for 150 lbs for 300 lbs Flange Flange to AN...

Page 14: ...00 00 xx 001 Tank installations Avoid any installations 1 like limit switches temperature sensors etc inside the signal beam refer to beam angle see Beam angle on Page 15 Symmetrical installations 2 i e vacuum rings heating coils baffles etc can also interfere with the measurement Optimization options Antenna size the bigger the antenna the smaller the beam angle the less interference echoes Mappi...

Page 15: ...nd measuring distance D Antenna size horn diameter FMR 240 L00 FMR2xxxx 14 00 06 de 027 40 mm 1 50 mm 2 80 mm 3 100 mm 4 Beam angle α 23 18 10 8 Measuring distance D Beam diameter W 40 mm 1 50 mm 2 80 mm 3 100 mm 4 3 m 10 ft 1 22 m 4 07 ft 0 95 m 3 17 ft 0 52 m 1 75 ft 0 42 m 1 40 ft 6 m 20 ft 1 22 m 4 07 ft 1 90 m 6 34 ft 1 05 m 3 50 ft 0 84 m 2 80 ft 9 m 30 ft 2 44 m 8 14 ft 2 85 m 9 50 ft 1 57 ...

Page 16: ...tric constant groups A and B the tank bottom can be visible through the medium at low levels In order to guarantee the required accuracy in these cases it is recommended to position the zero point at a distance C above the tank bottom see Fig For FMR 240 the end of measuring range should not be chosen closer than A see Fig to the tip of the antenna especially if there is development of condensate ...

Page 17: ...niline alcohol acetone D 10 conducting liquids e g aqueous solutions dilute acids and alkalis Product class Storage tank Calm product surface e g intermittent filling filling from bottom immersion tubes Buffer tank Moving surfaces e g continuous filling from above mixing jets Process tank with agitator Turbulent surface Single stage agitator 60 RPM Measuring range Measuring range Measuring range F...

Page 18: ...nge Measuring range FMR 240 horn dia 40mm 1 100mm 4 50mm 2 100mm 4 Wave Guide antenna1 1 In the event of horizontal stress e g agitators mechanical support is required or provide the Wave Guide antenna with a protective pipe A DK εr 1 4 1 9 20 m 65 ft to use the Wave Guide antenna depending on pipe length max 3 8 m 12 5 ft B DK εr 1 9 4 20 m 65 ft to use the Wave Guide antenna C DK εr 4 10 20 m 65...

Page 19: ...or flange mounting resp a key AF60 you will require the following tool 4 mm 0 1 Allen wrench for turning the housing 3 4 2 Installation in tank free space Optimum mounting position L00 FMR240xx 17 00 00 en 001 9 0 90 90 90 9 0 90 90 90 9 DN80 150 ANSI 3 6 DN50 ANSI 2 90 1 BSPT R 1 G 1 FMR 244 or 1 NPT marker at instrument flange or threaded boss ...

Page 20: ...mum measurement the horn antenna should extend below the nozzle Nozzle heights up to 500 mm can be accepted if this should not be possible due to mechanical reasons Note Please contact Endress Hauser for application with higher nozzle The horn antenna must be aligned vertically Caution At not vertically aligned horn antenna can be reduced the maximum range L00 FMR240xx 17 00 00 de 002 H Ø D Antenn...

Page 21: ...h and number do not have any influence on the measurement Select horn antenna as big as possible For intermediate sizes i e 90 mm select next larger antenna and adapt it mechanically At any transition i e when using a ball valve or mending pipe segments no gap may be created exceeding 1 mm The stilling well must be smooth on the inside average roughness Rz 6 3 µm Use extruded or parallel welded st...

Page 22: ...1 G 1 FMR 244 or 1 NPT 1 BSPT marker inside of holes deburred 1 10 Ø pipe stilling well with slots full bore ball valve hole 1 10 pipe diameter single sided or drilled through inside of holes deburred marker e g welding neck flange DIN 2633 1 10 Ø pipe gap 1 mm 0 04 gap 1 mm 0 04 150 500 mm 6 20 150 500 mm 6 20 Diameter of o of ball valve must always be equivalent to pipe diameter Avoid edges and ...

Page 23: ...ed 350 in order to simplify access to the display and the terminal compartment The horn must be aligned vertically Measurements can be performed through an open full bore ball valve without any problems Recommendations for the bypass pipe Metal no plastic or enamel coating Constant diameter Select horn antenna as big as possible For intermediate sizes i e 95 mm select next larger antenna and adapt...

Page 24: ...5 full bore ball valve e g welding neck flange DIN 2633 Recommendation min 400 mm 160 Diameter of o of ball valve must always be equivalent to pipe diameter Avoid edges and constrictions pening Do not weld through the pipe wall The inside of the bypass must remain smoth Diameter of the connection pipes as small as possible 20 cm 8 20 cm 8 20 cm 8 20 cm 8 gap 1 mm 0 04 marker ...

Page 25: ...tank or bypass No alignment is required After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment Only suitable for media with low viscosity 500 cst without the tendency for build up in the Wave Guide antenna No minimum distance is required between the Wave Guide antenna and the tank bottom for measuring related purposes Note In the event ...

Page 26: ...k After the measuring instrument has been installed perform the following checks Is the measuring instrument damaged visual check Does the measuring instrument correspond to the measuring point specifications such as process temperature pressure ambient temperature measuring range etc Is the flange marking correctly aligned Page 10 Have the flange screws been tightened up with the respective tight...

Page 27: ...w It forms the connection between the antenna and the housing earth potential When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specific cable gland On devices supplied with a certificate the explosion protection is designed as follows Housing F12 F23 EEx ia Power supply mus...

Page 28: ... use the specific cable gland Connect up the Micropilot M as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply Insert cable 3 through gland 5 Use screened twisted wire pair Only ground screening of the line 5 on sensor side Make connection see pin assignment Tighten cable gland 4 Screw on housing cover 2 Switch on power supply plant ground Before connecti...

Page 29: ...l drawing Profibus PA NEMA 4X Assembled in USA Patents 2 3 Before connection please note the following PROFIBUS devices are marked on the nameplate 1 The voltage is determined by the PROFIBUS PA standard and the desired safety concept see chapter 4 3 Connect potential matching line to transmitter earth terminal before connecting up the device Tighten the locking screw It forms the connection betwe...

Page 30: ...ltages across the terminals directly at the instrument Current consumption approx 13 mA for the range of voltages given above Connection with M12 plug The Micropilot M PROFIBUS PA sensor version with M12 plug is supplied ready wired and need only be connected to the bus by means of a suitable cord set Type Terminal voltage minimum maximum standard 9 V 32 V EEx ia FISCO model 9 V 17 5 V EEx ia Enti...

Page 31: ...grounding should run via a capacitor that is suitable for high frequency use e g ceramic 10 nF 250 V Caution Applications which are subject to the explosion prevention permit only under special conditions the repeated grounding of the protective screen see to EN 60 079 14 4 4 Degree of protection housing IP 65 NEMA 4X open housing and pulled out display IP20 NEMA 1 antenna IP 68 NEMA 6P 4 5 Post c...

Page 32: ...d in selected e g tank shape 002 with or b confirms selection appears in front of the selected parameter c confirms the edited value system quits Edit mode d interrupts selection system quits Edit mode a Press or to edit the first character of the e g empty calibr 005 b positions the cursor at the next character a until you have completed your input c if a symbol appears at the cursor press to acc...

Page 33: ...f the basic setup 00 function group include e g tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the following procedure 1 Select the basic setup 00 function group 2 Select the tank shape 002 function where the existing tank shape is selected 5 1 2 Identifying the functions For simple orientation wi...

Page 34: ...lay the cover of the electronic compartment may be removed even in hazardous area IS and XP 5 2 1 Display Liquid crystal display LCD Four lines with 20 characters each Display contrast adjustable through key combination L00 FMRxxxxx 07 00 00 en 003 Fig 3 Display ENDRESS HAUSER E 21dB 09C 10 00 2 305m 0 00 Headline Position indicator Main value Unit Symbol Selection list Help text Envelope curve Ba...

Page 35: ...locked i e if no input is possible COM_SYMBOL This communication symbol appears when a data transmission via e g HART PFOFIBUS PA or Foundation Fieldbus is in progress Key s Meaning O or V Navigate upwards in the selection list Edit numeric value within a function S or V Navigate downwards in the selection list Edit numeric value within a function X or Z Navigate to the left within a function grou...

Page 36: ...unction group The lock is shown on the display by the symbol and can be released again either via the display or by communication Hardware lock The instrument is locked by pressing the O and S and F keys at the same time The lock is shown on the display by the symbol and can only be unlocked again via the display by pressing the O and S and F keys at the same time again It is not possible to unloc...

Page 37: ...e unlock After pressing the O and S and F keys at the same time the user is asked to enter the unlock parameter 2457 for PROFIBUS PA devices Caution Changing certain parameters such as all sensor characteristics for example influences numerous functions of the entire measuring system particularly measuring accuracy There is no need to change these parameters under normal circumstances and conseque...

Page 38: ... specific tank map is not deleted A linearisation is switched to linear although the table values are retained The table can be reactivated in the linearisation 04 function group List of functions that are affected by a reset The tank map can also be reset in the mapping 055 function of the extended calibr 05 function group This reset is recommended whenever an instrument with an unknown history i...

Page 39: ...inue measuring error message is displayed Indicated by a flashing symbol For a description of the codes see Page 82 E Alarm Warning Configurable e g loss of echo level within the safety distance Indicated by a constant flashing symbol For a description of the codes see Page 82 5 4 1 Error messages Error messages appear as four lines of plain text on the display In addition a unique error code is a...

Page 40: ...bus power is supplied by the segment coupler On site as well as remote operation are possible For detailed information on the PROFIBUS PA standard refer to Operation Instructions BA 198F 00 en and the standards EN 50 170 DIN 19 245 PROFIBUS PA and EN 50 020 FISCO model ENDRESS HAUSER ENDRESS HAUSER E FXA 193 PROFIBUS DP PROFIBUS PA personal computer e g with Commuwin II or ToF Tool and Profiboard ...

Page 41: ...A 198F 00 en chap 5 7 describes how to set the address in this case In ToF Tool the address can be set via the Set address function in the Device menu Hardware addressing L00 FMU4xxxx 19 00 00 en 014 Hardware addressing comes into operation when DIP switch 8 is in the position HW OFF In this case the address is determinded by the position of DIP switches 1 to 7 according to the following table The...

Page 42: ...anisation PNO http www PROFIBUS com Directory structure The files are oranized in the folowing strucutre L00 FMR23xxx 02 00 00 de 001 The GSD files in the directory Extended are needed for the network design software STEP 7 of the S7 300 400 PLC family The GSD files in the directory Standard are used for PLCs which do not support an identifier format but only an identifier byte e g PLC5 of Allen B...

Page 43: ...068 determines whether at the display of the device in the field for the main measured value the measured value 000 or the value from the PLC display value 069 are displayed Modules for the cyclic data telegram For the cyclic data telegram the Prosonic provides the following modules 1 Main Process Value This is the main measured value scaled by the Analog Input Block 063 2 2nd Cyclic Value This is...

Page 44: ...der to transmit the main value and the second cyclic value and to receive a display value select the modules in the following order Main Process Value 2nd Cyclic Value Display Value The exact way of performing the configuration depends on the configuration software of the PLC Structure of the input data Micropilot M PLC The input data are transmitted according to the following structure Structure ...

Page 45: ...Bit 1 Bit 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 VZ 27 26 25 24 23 22 21 20 2 1 2 2 2 3 2 4 2 5 2 6 2 7 Exponent E Mantisse F Byte 3 Byte 4 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 2 8 2 9 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 Mantisse F 40 F0 00 00 hex 0100 0000 1111 0000 0000 0000 0000 0000 bin 1 0 ...

Page 46: ...X 1F Hex BAD out of service target mode X 40 Hex UNCERTAIN non specific simulation X 47 Hex UNCERTAIN last usable value Fail safe Mode aktiv X 4B Hex UNCERTAIN Substitute set fail Safe mode active X 4F Hex UNCERTAIN initial value fail Safe mode active X 5C Hex UNCERTAIN Configuration error limits not set correctly X 80 Hex GOOD OK X X 84 Hex GOOD Active block alarm static revision counter incremen...

Page 47: ...SAPs that the device can provide The use of a Class 2 master increases the cycle time of the bus system This must be taken into consideration when the control system or PLC is programmed Acyclic communication with a Class 1 master MS1AC In the case of MS1AC a Class 1 master that is already communicating cyclically with a device opens a communication channel via SAP 0x33 a special access point for ...

Page 48: ...ist directory entries 1 1 24 Array of UNSIGNED16 X constant GAP Directory continuous 1 2 8 GAP reserved 1 9 15 Parameter E H Matrix CW II Slot Index Size bytes Type Read Write Storage Class Standard parameters Block Data 1 16 20 DS 32 X constant Static revision 1 17 2 UNSIGNED16 X non vol Device tag 1 18 32 OSTRING X X static Strategy 1 19 2 UNSIGNED16 X X static Alert key 1 20 1 UNSIGNED8 X X sta...

Page 49: ...1 16 OSTRING X X static Gap 1 62 64 Parameter E H Matrix CW II Slot Index Size bytes Type Read Write Storage Class Standard parameters Block Data 1 65 20 DS 32 X constant Static revision 1 66 2 UNSIGNED16 X non vol Device tag VAH0 1 67 32 OSTRING X X static Strategy 1 68 2 UNSIGNED16 X X static Alert key 1 69 1 UNSIGNED8 X X static Target mode 1 70 1 UNSIGNED8 X X static Mode 1 71 3 X dynamic non ...

Page 50: ... UNSIGNED8 X X dynamic Gap reserved 1 91 97 Gap 1 98 102 E H Parameters error code V9H0 1 103 2 UNSIGNED16 X dynamic last error code V9H1 1 104 2 UNSIGNED16 X X dynamic Up Down features 1 105 1 OSTRING X constant Up Down control 1 106 1 UNSIGNED8 X dynamic Up Down param 1 107 20 OSTRING X X dynamic Bus address V9H4 1 108 1 UNSIGNED8 X dynamic Device SW No V9H3 1 109 2 UNSIGNED16 X dynamic set unit...

Page 51: ... 1 143 4 FLOAT X X static full calibration V0H6 1 144 4 FLOAT X X static pipe diameter V0H7 1 145 4 FLOAT X X static gap 146 147 output on alarm V1H0 1 148 1 UNSIGNED8 X X static gap 149 outp echo loss V1H2 1 150 1 UNSIGNED8 X X static ramp span min V1H3 1 151 4 FLOAT X X static delay time V1H4 1 152 2 UNSIGNED16 X X static safety distance V1H5 1 153 4 FLOAT X X static in safety dist V1H6 1 154 1 ...

Page 52: ...display contrast V6H1 1 199 1 UNSIGNED8 X X static language V6H2 1 200 1 UNSIGNED8 X X static back to home V6H3 1 201 X X static format display V6H4 1 202 1 UNSIGNED8 X X static no decimals V6H5 1 203 1 UNSIGNED8 X X static sep character V6H6 1 204 1 UNSIGNED8 X X static display test V6H7 1 205 1 UNSIGNED8 X X static gap 206 227 present error V9H0 1 228 STRUCT X dynamic previous error V9H1 1 229 S...

Page 53: ...dex The following table gives an example gap 244 245 download mode VAH8 1 246 1 UNSIGNED8 X X static antenna ext VAH9 247 4 FLOAT X X static input level semi auto V3H4 1 248 4 FLOAT X dynamic input level manual V3H4 1 249 4 FLOAT X X static simulation level V3H6 1 250 4 FLOAT X X static simulation volume V3H6 1 251 4 FLOAT X X static TB view_1 1 252 22 OSTRING X dynamic Data type Subindex Typ Size...

Page 54: ...e The profile operation is selected by clicking on the tag for the appropriate block e g AI LIC 124 for the Analog Input block of the Micropilot M L00 FMR230xx 02 00 00 en 004 The settings are entered in the device menu Device menu The device menu allows matrix or graphical operation to be selected In the case of matrix operation the device or profile parameters are displayed in a matrix For the s...

Page 55: ...It is compatible with the following operating systems Win95 Win98 WinNT4 0 and Win2000 The ToF Tool supports the following functions Online configuration of transmitters Signal analysis via envelope curve Tank linearisation Loading and saving of instrument data Upload Download Documentation of measuring point Note The parameters of the Analog Input block are presently not accessible via ToF Tool N...

Page 56: ...40 with PROFIBUS PA 56 Endress Hauser Signal analysis via envelope curve L00 FMR2xxxx 20 00 00 en 008 Connection options Service interface with adapter FXA 193 Proficard for connection to a Laptop Profiboard for connection to a PC ...

Page 57: ...ic surface A envelope curve can be displayed in ToF Tool Note Further information on Commuwin II is given in the following E H documentation System Information SI 018F 00 en Commuwin II Operating Manual BA 124F 00 en Commuwin II operating program Connection The table provides an overview of the Commuwin connections Interface Hardware Server Device list HART Commubox FXA 191 to HART Computer with R...

Page 58: ...ce When the instrument is switched on for the first time the following messages appear on the display After 5 s the following message appears After 5 s or after you have pressed Fthe following message appears Select the language this message appears the first time the instrument is switched on Select the basic unit this message appears the first time the instrument is switched on The current measu...

Page 59: ...stance distance flange product display in 0A5 L level display in 0A6 SD safety distance setting in 015 SD F L D E basic setup standard option flange referencepointof measurement tank shape dome ceiling measuring cond Unknown measuring cond Standard pipe diameter mapping safety settings linearisation extended calibr empty calibr full calibr for bypass stilling well description see BA 221F ...

Page 60: ...ping 053 prompt you to confirm your data entries Press O or S to select YES and press F to confirm The function is now started If you do not press a key during a configurable time period function group display 09 an automatic return is made to the home position measured value display Note The instrument continues to measure while data entry is in progress i e the current measured values are output...

Page 61: ...na stilling well must be selected in the tank shape 002 funktion The instrument is calibrated on delivering The following parameters are default tank shape 002 stilling well please don t change pipe diameter 007 21 mm please don t change empty calibr 005 zero point pipe end possible readjust full calibr 006 span reference point Page 59 possible readjust 6 4 1 Function group basic setup 00 Function...

Page 62: ...nown DC 1 9 DC 1 9 4 DC 4 10 DC 10 Product class DC εr Examples A 1 4 1 9 non conducting liquids e g liquefied gas 1 1 Treat Ammonia NH3 as a medium of group A i e use FMR 230 in a stilling well B 1 9 4 non conducting liquids e g benzene oil toluene C 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone D 10 conducting liquids e g aqueous solutions dilute acids and alkalis ...

Page 63: ... averaging filters and output damping are set to high values steady meas value precise measurement slower reaction time Special filters to smooth the input signals are emphasised smoothed meas value medium fast reaction time agitator fast change test no filter Agitated surfaces with possible vortex due to agitators Rapid change of level particularly in small tanks All filters can be switched off f...

Page 64: ...5 This function is used to enter the distance from the flange reference point of the measurement to the minimum level zero L00 FMR2xxxx 14 00 06 en 008 Caution For dish bottoms or conical outlets the zero point should be no lower than the point at which the radar beam hits the bottom of the tank ...

Page 65: ...L00 FMR2xxxx 14 00 06 en 009 Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter is requested in the following step In principle it is possible to measure up to the tip of the antenna However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the antenna ...

Page 66: ...iameter of the stilling well or bypass pipe L00 FMR2xxxx 14 00 00 en 011 Microwaves propagate more slowly in pipes than in free space This effect depends on the inside diameter of the pipe and is automatically taken into account by the Micropilot It is only necessary to enter the pipe diameter for applications in a bypass or stilling well ...

Page 67: ...ect Check empty calibr 005 Distance incorrect level incorrect continue with the next function check distance 051 Function check distance 051 This function triggers the mapping of interference echoes To do so the measured distance must be compared with the actual distance to the product surface The following options are available for selection Selection distance ok dist too small dist too big dist ...

Page 68: ... mapping must end 0 5 m 20 before the echo of the actual level For an empty tank do not enter E but E 0 5 m 20 If a mapping already exists it is overwriten up to the distance specified in range of mapping 052 Beyond this value the existing mapping remains unchanged Function range of mapping 052 This function displays the suggested range of mapping The reference point is always the reference point ...

Page 69: ...pty adjustment are displayed Check whether the values correspond to the actual level or the actual distance The following cases can occur Distance correct level correct continue with the next function check distance 051 Distance correct level incorrect Check empty calibr 005 Distance incorrect level incorrect continue with the next function check distance 051 After 3 s the following message appear...

Page 70: ...tion recording curve 0E2 This function defines whether the envelope curve is read as a single curve or cyclic Note If the cyclical envelope curve is active in the display the measured value is refreshed in a slower cycle time It is therefore recommended to exit the envelope curve display after optimising the measuring point Note An orientation of the Micropilot can help to optimise measurement in ...

Page 71: ...en 004 Horizontal Zoom mode Firstly go into the envelope curve display Then press O or S to switch to the envelope curve navigation You are then in Horizontal Zoom mode Either or is displayed O increases the horizontal scale S reduces the horizontal scale L00 FMxxxxxx 07 00 00 yy 007 minimum distance of the plot maximum distance of the plot distance of evaluated echo interference echo evaluated ec...

Page 72: ...You now have the following options O increases the vertical scale S reduces the vertical scale The display icon shows the current zoom factor to L00 FMxxxxxx 07 00 00 yy 009 Exiting the navigation Press F again to run through the different modes of the envelope curve navigation Press O and S to exit the navigation The set increases and shifts are retained Only when you reactivate the recording cur...

Page 73: ...he tank shape 002 funktion The instrument is calibrated on delivering The following parameters are default tank shape 002 stilling well please don t change pipe diameter 007 21 mm please don t change empty calibr 005 zero point pipe end possible readjust full calibr 006 span reference point Page 59 possible readjust The following display appears on the screen Basic Setup step 1 4 Status image Ente...

Page 74: ...Page 61 medium property for a description see Page 62 process cond for a description see Page 63 L00 FMR2xxxx 20 00 00 en 002 Basic Setup step 3 4 If dome ceiling is selected in the tank shape function the following display appears on the screen empty calibr for a description see Page 64 full calibr for a description see Page 65 L00 FMR2xxxx 20 00 00 en 003 ...

Page 75: ...ibr for a description see Page 64 full calibr for a description see Page 65 L00 FMR2xxxx 20 00 00 en 004 If stilling well or bypass is selected in the tank shape function the following display appears on the screen empty calibr for a description see Page 64 full calibr for a description see Page 65 diameter of bypass stilling well for a description see Page 66 L00 FMR2xxxx 20 00 00 en 005 ...

Page 76: ...pe function the following display appears on the screen empty calibr for a description see Page 64 full calibr for a description see Page 65 L00 FMR2xxxx 20 00 00 en 006 Basic Setup step 4 4 This step starts the tank mapping The measured distance and the current measured value are always displayed in the header A description is given on Page 67 L00 FMR2xxxx 20 00 00 en 007 ...

Page 77: ...avy interference echo an orientation of the Micropilot can help optimise the measurement increase of the useful echo reduction of the interference echo see Orientation of the Micropilot on Page 86 When using the Wave Guide antenna No orientation is required 6 5 2 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA 2...

Page 78: ...ing out repairs to Ex approved devices please note the following Repairs to Ex approved devices may only be carried out by trained personnel or by Endress Hauser Service Comply with the prevailing standards national Ex area regulations safety instructions XA and certificates Only use original spare parts from Endress Hauser When ordering a spare part please note the device designation on the namep...

Page 79: ...or Ordering structure FXA 193 A for use in non hazrdous area FXA 193 B for use in hazardous area ATEX CSA FM The connection to a ToF device needs an additional FXA connection cable order code 50101787 Commuwin II Operating software for intelligent instruments Proficard For the connection of a Laptop to PROFIBUS Profiboard For the connection of a Personal Computer to PROFIBUS ENDRESS H AUSER MICROP...

Page 80: ...12 F23 housing IP 68 Cable H W D Wall mounting without mounting bracket Pipe mounting mounting bracket and plate supplied optionally s product structure pipe Max cable length 20 m 65 ft Temperature range 30 C 70 C 22 F 158 F Degree of protection IP65 acc to EN 60529 NEMA 4 Material for housing Alloy of Aluminium AL Si 12 Dimensions mm inch 122x150x80 HxBxT 4 8x5 9x3 2 Certificates A For non hazard...

Page 81: ...es No Possibly defective electronics Contact E H Service HART communication does not function Is the communication resistor installed according to the OM Install the resistor see the OM Communication ok Ready Ready ok Yes Yes No No Connect the Commubox see the OM Communication ok Ready Set the switch correctly Communication ok Ready Ready Contact E H Service Contact E H Service Contact E H Service...

Page 82: ... A116 download error repeat download checksum of stored data not correct restart download of data A121 electronics defect no factory calibration existant EPROM defective contact service W153 initialising please wait initialisation of electronics wait some seconds if warning prevails power off device and power on again A155 electronics defect hardware problem reset if alarm prevails after reset exc...

Page 83: ...check installation optimize orientation of antenna clean antenna cf OM E651 level in safety distance risk of overspill level in safety distance alarm will disappear as soon as level leaves safety distance E671 linearisation ch1 not complete not usable linearisation table is in edit mode activate linearisation table W681 current ch1 out of range current out of range 3 8 mA 21 5 mA check calibration...

Page 84: ...diameter vessel 047 Check table no Measurement in bypass or stilling well yes 1 Is bypass or stilling well selected in tank shape 002 2 Is the pipe diameter 007 correct no Is an offset 057 active yes 1 offset 057 correctly set no An interference echo may have been eva luated yes 1 Carry out tank mapping basic setup No change off measured value on filling emp tying L00 FMR2xxxx 19 00 00 en 014 Inte...

Page 85: ...e 002 e g dome ceiling or hori zontal cyl 2 In the range of the blocking dist 059 there is no echo evaluation Adapt the value 3 If possible do not select central installation position see Page 14 4 Perhaps use a stilling well see Page 21 E 641 loss of echo L00 FMR2xxxx 19 00 00 en 018 Level echo is too weak Possible causes Rough surface due to filling emp tying Agitator running Foam yes 1 Check ap...

Page 86: ...ng uses a somewhat lower level that causes an increase in the strength of the measuring signal Proceed as follows Warning Subsequent alignment can lead to personal injury Before you unscrew or loosen the process connection make sure that the vessel is not under pressure and does not contain any injurious substances 1 It is best to empty the container so that the bottom is just covered However alig...

Page 87: ...ser 87 L00 FMRxxxxx 19 00 00 en 004 Fig 6 Vessel empty no interference echo L00 FMRxxxxx 19 00 00 en 005 Fig 7 Vessel empty interference echo obtained 7 Fix the flange or threaded boss in this position If necessary replace the seal 8 Carry out tank mapping see Page 67 ...

Page 88: ...part number also appears on each spare part Installation instructions are given on the instruction card that is also delivered Spare parts Micropilot M FMR 240 F12 housing with combined wiring and electronics compartment L00 FMR240xx 00 00 06 xx 001 ENDRESS HAUSER MICROPILOT II IP 65 Order Code Ser N o Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg T 70 C A t 85...

Page 89: ...w gasket 517391 0011 Cover F12 T12 Aluminium coated gasket 30 Electronics 52014976 Electronics MICROPILOT M Ex 2Dr HART 2 0 52014975 Electronics MICROPILOT M Ex PROFIBUS PA 2 0 52014979 Electronics MICROPILOT M Ex Foundation Fieldbus 2 0 31 HF module 52006025 HF module MICROPILOT M 26 GHz 35 Terminal module power supply board 52006197 Terminal module 4pole HART 2 wire with cable connection 5201215...

Page 90: ...16L with screws M4x10 and spring washers 52009050 Horn 40 mm 1 SS 3 1B 316L with screws M4x10 and spring washers 52009051 Horn 50 mm 2 SS 3 1B 316L with screws M4x10 and spring washers 52009052 Horn 80 mm 3 SS 3 1B 316L with screws M4x10 and spring washers 52009053 Horn 100 mm 4 SS 3 1B 316L with screws M4x10 and spring washers 65 Sealing kit 535720 9010 consists of 2 x gasket Pg13 5 FA 2 x O ring...

Page 91: ...ing with separate wiring and electronics compartment L00 FMR240xx 00 00 06 xx 002 ENDRESS HAUSER MICROPILOT FMR IP 65 Order Code Ser N o Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg T 70 C A t 85 C ENDRESS HAUSER ENDRESS HAUSER 10 65 65 25 65 11 30 35 40 31 12 12 20 65 50 50 55 ...

Page 92: ...over F12 T12 Aluminium coated gasket 25 Cover for terminal compartment 518710 0020 Cover T3 T12 Aluminium coated gasket 30 Electronics 52014976 Electronics MICROPILOT M Ex HART 2 0 52014975 Electronics MICROPILOT M Ex PROFIBUS PA 2 0 52014979 Electronics MICROPILOT M Ex Foundation Fieldbus 2 0 31 HF module 52006025 HF module MICROPILOT M 26 GHz 35 Terminal module power supply board 52013302 Termin...

Page 93: ...16L with screws M4x10 and spring washers 52009050 Horn 40 mm 1 SS 3 1B 316L with screws M4x10 and spring washers 52009051 Horn 50 mm 2 SS 3 1B 316L with screws M4x10 and spring washers 52009052 Horn 80 mm 3 SS 3 1B 316L with screws M4x10 and spring washers 52009053 Horn 100 mm 4 SS 3 1B 316L with screws M4x10 and spring washers 65 Sealing kit 535720 9010 consists of 2 x gasket Pg13 5 FA 2 x O ring...

Page 94: ...ROFIBUS PA 94 Endress Hauser Spare parts Micropilot M FMR 240 F23 housing with combined wiring and electrinics compartment Stainless steel housing on request 20 Cover 52018670 Cover F23 316L sight glass gasket 52018671 DeCoverckel F23 316L gasket ...

Page 95: ...cal characteristics of the product A short description of the error that occurred specify error code if possible If necessary give the error code 9 7 Disposal In case of disposal please seperate the different components according to their material consistence 9 8 Software history 9 9 Contact addresses of Endress Hauser The addresses of Endress Hauser are given on the back cover of this operating m...

Page 96: ...rsion of the measured value into any unit of length or volume Linearization tables for calculating the volume in cylindrical tanks are pre programmed Other tables of up to 32 value pairs can be entered manually or semi automatically 10 1 3 Performance characteristics Reference operating conditions temperature 20 C 68 F 5 C 9 F pressure 1013 mbar abs 14 7 psia 20 mbar 0 3 psi relative humidity air ...

Page 97: ...stress mechanical support is required or provide the Wave Guide antenna with a protective pipe Cleaning of the antenna The antenna can get contaminated depending on the application The emission and reception of microwaves can thus eventually be hindered The degree of contamination leading to an error depends on the medium and the reflectivity mainly determined by the dielectric constant εr If the ...

Page 98: ...L 2 see SD 150F 00 en Functional Safety Manual External standards and guidelines EN 60529 Protection class of housing IP code EN 61010 Safety regulations for electrical devices for measurement control regulation and laboratory use EN 61326 Emissions equipment class B compatibility appendix A industrial area NAMUR Standards committee for measurement and control in the chemical industry Type of ante...

Page 99: ...h overvoltage protection EEx ia IIC T6 PTB 00 ATEX 2118 Equipment marking II 1 2 G XA 233F A Installation Micropilot M FMR 2xx ATEX II 3 G EEx nA IIC T6 in preparation Marine certificate GL German Lloyd HART PROFIBUS PA not Wave Guided antenna not HT antenna Pressure measuring device guideline The FMR 240 with Wave Guide antenna complies with article 3 3 of EC guideline 97 23 EC pressure measuring...

Page 100: ...to home enter time default 100 s clear last error protocol sw no plot settings envelope curve env curve FAC env curve cust map ramp span min empty calibr enter value linearisation range of mapping pres Map dist input of mapping range is displayed format display decimal reset for reset code see manual recording curve single curve cyclic Note The default values of the parameters are typed in boldfac...

Page 101: ...l manual dist unknown dist too big offset will be added to the measured level ackn alarm overspill protection no yes standard german WHG range of mapping input of mapping range output damping Antenna extens enter value default 5 s length FAR10 for FMR230 only application par Return to Group Selection not modified modified start mapping off on blocking dist is displayed dist meas value D and L are ...

Page 102: ...tomer unit table no input level input volume max scale diameter vessel H WHQGHG FDOLEU 9 check distance range of mapping start mapping pres Map dist cust Tank map echo quality offset output damping blocking dist SURILEXV SDUDP 9 instrument_addr ident number set unit to bus out value out status simulation simulation value 2nd cyclic value select V0H0 display value GLVSOD 9 language back to home for...

Page 103: ...ndress Hauser 103 11 3 Description of functions Note A detailed description of the function groups functions and parameters is given in the documentation BA 221F 00 en Description of the instrument functions of the Micropilot M on the enclosed CD ROM ...

Page 104: ...ambiguous signal identification is accomplished by the PulseMaster software based on many years of experience with time of flight technology The mm accuracy of the Micropilot S could be achieved with the patented algorithms of the PhaseMaster software The distance D to the product surface is proportional to the time of flight t of the impulse D c t 2 with c being the speed of light Based on the kn...

Page 105: ...ther manually or semi automatically can be activated locally or remotely This function provides a measurement in engineering units and a linear output signal for spheres horizontal cylindrical tanks and vessels with conical outlet 11 4 2 Equipment architecture Stand alone The Micropilot M with PROFIBUS PA can be used for measurement in a stilling well bypass as well as in free space System integra...

Page 106: ... assists with commissioning securing data signal analysis and documentation of the measuring point Remote operation with a Personal Computer Profiboard resp Proficard and the operating software COMMUWIN II respectively ToF Tool 11 4 3 Patents This product may be protected by at least one of the following patents Further patents are pending US 5 387 918 i EP 0 535 196 US 5 689 265 i EP 0 626 063 US...

Page 107: ...ypass 23 installation in stilling well 10 21 installation in tank 10 19 interference echo 86 interference echoes 67 K key assignment 35 L level 59 lock 36 37 M maintenance 78 mapping 67 68 76 77 maximum measured error 96 measuring conditions 16 measuring principle 104 medium property 62 74 mounting 10 N nameplate 6 notes on safety conventions and symbols 5 O operatin menu 100 operating menu 33 ope...

Page 108: ... 240 with PROFIBUS PA Endress Hauser 108 Endress Hauser trouble shooting 81 trouble shooting instructions 81 turn housing 10 26 U unlock parameter 36 37 V VU 331 61 70 W warning 39 weather protection cover 79 wiring 27 ...

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Page 111: ...of health o biological hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB RPSDQ GDWD company ______________________________ contact person _________________________ ______________________________ ____________...

Page 112: ...olombia Bogota D C Colsein Ltda Tel 01 2 36 76 59 Fax 01 6 10 78 68 Costa Rica San Jose Euro Tec S A Tel 2 20 28 08 Fax 2 96 15 42 Ecuador Quito Insetec Cia Ltda Tel 02 2 26 91 48 Fax 02 2 46 18 33 El Salvador San Salvador Automatizacion y Control Industrial de El Salvador S A de C V Tel 2 60 24 24 Fax 2 60 56 77 Guatemala Ciudad de Guatemala Automatizacion y Control Industrial S A Tel 03 34 59 85...

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