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12430-11-1008

Page 7

GAS SUPPLY

Locating Gas Supply

The gas line can enter the unit either through the floor or outside 

wall. The gas line opening should be made at this time. Location 

of the opening will be determined by the position of floor joists 

and the valve and union used for servicing.

Recommended Gas Pipe Diameter

Pipe Length

(Feet)

Schedule 40 Pipe 

Inside Diameter

Tubing, Type L 

Outside Diameter

Nat.

L.P.

Nat

L.P.

0-10

1/2”

1.3 cm

3/8”

1.0 cm

1/2”

1.3 cm

3/8”

1.0 cm

10-40

1/2”

1.3 cm

1/2”

1.3 cm

5/8”

1.6 cm

1/2”

1.3 cm

40-100

1/2”

1.3cm

1/2”

1.3 cm

3/4”

1.9 cm

1/2”

1.3 cm

100-150

3/4”

1.9cm

1/2”

1.3 cm

7/8”

2.2 cm

3/4”

1.9 cm

Note:

 Never Use plastic pipe. Check to confirm whether your lo-

cal codes allow copper tubing or galvanized.

Note:

 Since some municipalities have additional local codes, it is 

always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:

–  ANS Z21.24 Appliance Connectors of Corrugated Metal Tub-

ing and Fittings

–  ANS Z21.45 Assembled Flexible Appliance Connectors of 

Other Than All-Metal Construction

The above connectors may be used if acceptable by the author-

ity having jurisdiction. The state of Massachusetts requires that a 

flexible appliance connector cannot exceed three feet in length.

FLEXIBLE GAS LINE CONNECTION

GAS SUPPLY

TEE HANDLE

FLEX TUBING

NPT NIPPLE

FLARE SHUT OFF VALVE

FLARE FITTING

RIGID GAS LINE CONNECTION

CLOSE NIPPLE

TEE HANDLE

NPT NIPPLE

NPT UNION

SHUT OFF VALVE

NPT GAS SUPPLY

Figure 1

Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/

CGA-B149 (.1 or .2) installation code.

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

A manual main gas cock should be located in the vicinity of the 

unit. Where none exists, or where its size or location is not ad-

equate, contact your local authorized installer for installation or 

relocation.
Compounds used on threaded joints of gas piping shall be resis-

tant to the action of liquefied petroleum gases. The gas lines must 

be checked for leaks by the installer. This should be done with a 

soap solution watching for bubbles on all exposed connections, 

and if unexposed, a pressure test should be made.

Never  use  and  exposed  flame  to  check  for  leaks. Appliance 

must be disconnected from piping at inlet of control valve and 

pipe capped or plugged for pressure test. Never pressure test 

with appliance connected; control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas 

line upstream of the gas control to aid in servicing. It is required 

by the National Fuel Gas Code that a drip line be installed near 

the gas inlet. This should consist of a vertical length of pipe tee 

connected into the gas line that is capped on the bottom in which 

condensation and foreign particles may collect.

GAS SUPPLY PIPING

1/8 NPT PLUGGED HOLE
FOR TEST GAGE

GROUND JOINT UNION

3” MINIMUM

MANUAL SHUT-OFF VALVE

GAS SUPPLY
INLET

1/8 NPT PLUGGED HOLE
FOR TEST GAGE

GAS

VALVE

Pressure Testing of the Gas Supply System

1. To check the inlet pressure to the gas valve, a 1/8” N.P.T. 

plugged tapping, accessible for test gauge connection, must 

be placed immediately upstream of the gas supply connection 

to the appliance.

2. The appliance and its individual shutoff valve must be discon-

nected from the gas supply piping system during any pressure 

testing of that system at test pressures in excess of 1/2 psig 

(3.5 kPa).

3. The appliance must be isolated from the gas supply piping 

system by closing its individual manual shutoff valve during 

any pressure testing of the gas supply piping system at test 

pressures equal to or less than 1/2 psig (3.5 kPA)

Attention!

 If one of the above procedures results in pressures in 

excess of 1/2 psig (14” w.c) (3.5 kPa) on the appliance gas valve, 

it will result in a hazardous condition.

Figure 2

Method of Installing a Tee Fitting Sediment Trap

Summary of Contents for DVC-35

Page 1: ...hich can cause death or serious illness Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other amma ble vapors and liqu...

Page 2: ...11 DVC 35SPP Standing Pilot Lighting Instructions 12 DVC 35IP Intermittent Pilot Lighting Instructions 13 Pilot Flame Characteristics 14 Main Burner Flame Characteristics 15 Wiring 15 16 Service and M...

Page 3: ...quali ed service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passage...

Page 4: ...scaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify i...

Page 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Page 6: ...i ed agency means any indi vidual rm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b...

Page 7: ...aller for installation or relocation Compounds used on threaded joints of gas piping shall be resis tant to the action of lique ed petroleum gases The gas lines must be checked for leaks by the instal...

Page 8: ...4 19mm and maxi mum wall depth is 10 254mm The maximum wall depth may be extended to 19 483mm using the model DV 1190 extended ue kit The use of tubes not supplied by the manu facturer results in unsa...

Page 9: ...in cabinet side and attach the register with 2 10 x 1 25mm provided screws 9 Installation of SOR 1 is completed Side outlet kit SOK 1 10 254mm boot assembly with reg ister for warm air discharge into...

Page 10: ...nace installed on the wall the 6 152mm diameter inlet tube and the 4 102mm diameter ue outlet tube are to be marked and cut using the following procedure 1 Attach 6 152mm diameter air inlet tube onto...

Page 11: ...installed on a uniform outside wall When the wind comes from any angle up down or from either side it must hit the vent cap equally over both the air inlet and the ue outlet portions of the vent Any w...

Page 12: ...er front panel 5 Turn gas control knob clockwise to OFF 6 Wait ten 10 minutes to clear out any gas Then smell for gas including near the oor If you smell gas STOP Follow B in the safety information ab...

Page 13: ...s been under water Immediately call a quali ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRU...

Page 14: ...lights a pilot that in turn lights the main burner The gas valve used in this system is a step opening which opens at a lower pressure for ignition and then steps to a full inlet pressure of 4 H2 O p...

Page 15: ...bsence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with three prong grou...

Page 16: ...W PILOT OUTLET WIRING TO 24 V THERMOSAT TO 24 V COMMON ON TRANSFORMER TO 24 V HOT ON TRANSFORMER IGNITOR PILOT ASSY IP MODEL GAS VALVE AND WIRING L2 NEUTRAL L1 HOT 120 VAC MOTOR FAN SWITCH 120VAC 40 V...

Page 17: ...knob for being in the Pilot position 2 Check pilot adjustment for being full open counterclockwise to open 3 If gas is available in the supply tubing the pilot ori ce and or pilot burner is probably...

Page 18: ...Call for Heat Ends Flame Signal Lost Pilot Valve Ignition OFF Wait for Flame Signal to Disappear Pilot Valve Closes Ignition OFF Main Pilot Valves Close Flame Lost More Than 5 Times in One Call for H...

Page 19: ...er Cable Check that Pilot Gas is Flowing Wait to Assure Pilot Gas Tubing is Purged Measure Voltage Between 24V Hot and 24V Common Leads to SmartValve Control Must Measure at Least 19 5 VAC with Ignite...

Page 20: ...DV 1246 MOTOR MOUNTING BRACKET 44 DV 1239 BURNER BRACKET 13 R 1536 BUSHING 45 UH 810 TRANSFORMER MOUNTING BRACKET SPP ONLY 14 R 1499 RUBBER GROMMET 4 REQUIRED 45 UH 452 TRANSFORMER MOUNTING BRACKET I...

Page 21: ...12430 11 1008 Page 21 PARTS VIEW...

Page 22: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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