Empire DVC-35 Installation Instructions And Owner'S Manual Download Page 10

12430-11-1008

Page 10

Locating Electric Supply

A 7/8” (22mm) diameter knockout is provided at the bottom of 

the left and right side panels. A three-prong (grounding) plug as-

sembly is located within the control compartment (bottom) of the 

furnace. Please remove 7/8” (22mm) knockout from appropriate 

side panel when routing plug assembly to an electrical outlet. Unit 

can be hard wired when recessed. Remove the 3 prong plug as-

sembly and terminate inside the unit junction box.

Figure 7

Installation of Three-prong (Grounding) Plug Assembly

1. Disconnect nylon cap on 3’ (92cm) plug assembly from nylon 

plug on wiring harness. Remove 3’ (92cm) plug assembly 

from control compartment (bottom) of the furnace.

2. Remove  7/8”  (22mm)  knockout  from  appropriate  side 

panel.

3. Insert nylon cap on 3’ (92cm) plug assembly into the 7/8” 

(22mm) hole in the side panel.

4. Connect nylon cap on 3’ (92cm) plug assembly to nylon plug 

on the wiring harness.

5. Place 7/8” (22mm) strain relief bushing around the cord of 

the 3’ (92cm) plug assembly. Insert 7/8” (22mm) strain relief 

bushing into the 7/8” (22mm) hole in the side panel.

Attention!

 The 7/8” (22mm) strain relief bushing is located within 

the  same  envelope  as  the  Installation  Instructions  and  Owner’s 

Manual.

Attaching Furnace to Wall

Refer to Figure 5 for the location of the 7 1/2” (191mm) diam-

eter wall opening for the furnace. After the wall opening has been 

located and cut, position flue outlet on furnace in center of wall 

opening. When  attaching  furnace  to  the  wall,  remove  that  por-

tion of baseboard and molding on the wall which is behind the 

furnace. Attach furnace to wall, at the outer casing top, with (2) 

toggle bolts provided and to floor, at the out casing bottom, with 

(2) #10 x 1 1/2” (38mm) screws provided.

Cutting Vent Tubes

This is the most important part of the installation. With the fur-

nace installed on the wall, the 6” (152mm) diameter inlet tube and 

the 4” (102mm) diameter flue outlet tube are to be marked and cut 

using the following procedure.

1. Attach 6” (152mm) diameter air inlet tube onto the collar 

of air drop assembly. Be sure 6” (152mm) diameter air inlet 

tube  is  placed  as  far  as  possible  onto  the  collar  of  the  air 

drop assembly. Mark the 6” (152mm) diameter air inlet tube 

1/2” (13mm) beyond the outside wall. Remove 6” (152mm) 

diameter air inlet tube from collar of air drop assembly.

2. Attach 4” (102mm) diameter flue outlet tube onto flue outlet 

collar on combustion chamber. Be sure 4” (102mm) diameter 

flue outlet tube is placed as far as possible onto the collar of 

flue outlet. Mark the 4” (102mm) diameter flue outlet tube 2 

1/4” (57mm beyond the outside wall. Remove 4” (102mm) 

diameter flue outlet tube from collar of flue outlet on combus-

tion chamber.

3. Mark or wrap tape completely around the tubes at the marked 

points to help in making a true cut. Do not crimp or enlarge 

tubes.

Installing Vent Assembly (See Figure 8)

1. Place  provided  caulking  beneath  the  edge  of  the  outside 

mounting plate. Use additional caulking to correct uneven 

wall surface, such as clapboard.

2. Attach 6” (152mm) diameter air inlet tube onto the collar of 

air drop assembly. Attach caulked, outside mounting plate into 

the 6” (152mm) diameter air inlet tube. Position the outside 

mounting plate so that 6” (152mm) diameter air inlet tube 

has a slight downward slope to the outside. 

The downward 

slope is necessary to prevent the entry of rainwater.

 Attach 

outside mounting plate to exterior wall with (4) #10 x 1 1/2” 

(38mm) screws provided.

3. Apply furnace cement or RTV silicone sealant to 4” (102mm) 

diameter flue outlet collar on combustion chamber and to 4” 

(102mm) diameter collar on vent cap. Attach 4” (102mm) 

diameter flue outlet tube onto flue outlet collar on combustion 

chamber. Attach vent cap into the 4” (102mm) diameter flue 

outlet tube. Attach vent cap to outside mounting plate with 

(3) #10 x 1/2” (13mm) screws provided.

4. Installation is complete.

Figure 8

Summary of Contents for DVC-35

Page 1: ...hich can cause death or serious illness Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other amma ble vapors and liqu...

Page 2: ...11 DVC 35SPP Standing Pilot Lighting Instructions 12 DVC 35IP Intermittent Pilot Lighting Instructions 13 Pilot Flame Characteristics 14 Main Burner Flame Characteristics 15 Wiring 15 16 Service and M...

Page 3: ...quali ed service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passage...

Page 4: ...scaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify i...

Page 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Page 6: ...i ed agency means any indi vidual rm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b...

Page 7: ...aller for installation or relocation Compounds used on threaded joints of gas piping shall be resis tant to the action of lique ed petroleum gases The gas lines must be checked for leaks by the instal...

Page 8: ...4 19mm and maxi mum wall depth is 10 254mm The maximum wall depth may be extended to 19 483mm using the model DV 1190 extended ue kit The use of tubes not supplied by the manu facturer results in unsa...

Page 9: ...in cabinet side and attach the register with 2 10 x 1 25mm provided screws 9 Installation of SOR 1 is completed Side outlet kit SOK 1 10 254mm boot assembly with reg ister for warm air discharge into...

Page 10: ...nace installed on the wall the 6 152mm diameter inlet tube and the 4 102mm diameter ue outlet tube are to be marked and cut using the following procedure 1 Attach 6 152mm diameter air inlet tube onto...

Page 11: ...installed on a uniform outside wall When the wind comes from any angle up down or from either side it must hit the vent cap equally over both the air inlet and the ue outlet portions of the vent Any w...

Page 12: ...er front panel 5 Turn gas control knob clockwise to OFF 6 Wait ten 10 minutes to clear out any gas Then smell for gas including near the oor If you smell gas STOP Follow B in the safety information ab...

Page 13: ...s been under water Immediately call a quali ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRU...

Page 14: ...lights a pilot that in turn lights the main burner The gas valve used in this system is a step opening which opens at a lower pressure for ignition and then steps to a full inlet pressure of 4 H2 O p...

Page 15: ...bsence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with three prong grou...

Page 16: ...W PILOT OUTLET WIRING TO 24 V THERMOSAT TO 24 V COMMON ON TRANSFORMER TO 24 V HOT ON TRANSFORMER IGNITOR PILOT ASSY IP MODEL GAS VALVE AND WIRING L2 NEUTRAL L1 HOT 120 VAC MOTOR FAN SWITCH 120VAC 40 V...

Page 17: ...knob for being in the Pilot position 2 Check pilot adjustment for being full open counterclockwise to open 3 If gas is available in the supply tubing the pilot ori ce and or pilot burner is probably...

Page 18: ...Call for Heat Ends Flame Signal Lost Pilot Valve Ignition OFF Wait for Flame Signal to Disappear Pilot Valve Closes Ignition OFF Main Pilot Valves Close Flame Lost More Than 5 Times in One Call for H...

Page 19: ...er Cable Check that Pilot Gas is Flowing Wait to Assure Pilot Gas Tubing is Purged Measure Voltage Between 24V Hot and 24V Common Leads to SmartValve Control Must Measure at Least 19 5 VAC with Ignite...

Page 20: ...DV 1246 MOTOR MOUNTING BRACKET 44 DV 1239 BURNER BRACKET 13 R 1536 BUSHING 45 UH 810 TRANSFORMER MOUNTING BRACKET SPP ONLY 14 R 1499 RUBBER GROMMET 4 REQUIRED 45 UH 452 TRANSFORMER MOUNTING BRACKET I...

Page 21: ...12430 11 1008 Page 21 PARTS VIEW...

Page 22: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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