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Page 6

12430-3-0903

Locating Gas Supply

The gas line can enter the unit either through the floor or outside
wall. The gas line opening should be made at this time. Location
of the opening will be determined by the position of floor joists
and the valve and union used for servicing.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Tubing, Type L

(Feet)

Inside Diameter

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10

1/2"

3/8"

1/2"

3/8"

1.3 cm

1.0 cm

1.3 cm

1.0 cm

10-40

1/2"

1/2"

5/8"

1/2"

1.3 cm

1.3 cm

1.6 cm

1.3 cm

40-100

1/2"

1/2"

3/4"

1/2"

1.3 cm

1.3 cm

1.9 cm

1.3 cm

100-150

3/4"

1/2"

7/8"

3/4"

1.9 cm

1.3 cm

2.2 cm

1.9 cm

Note:

 Never use plastic pipe. Check to confirm whether your local

codes allow copper tubing or galvanized.

Note: 

Since some municipalities have additional local codes, it is

always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal

Tubing and Fittings

— ANS Z21.45 Assembled Flexible Appliance Connectors of

Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a
flexible appliance connector cannot exceed three feet in length.

Figure 1

Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/
CGA-B149 (.1 or .2) installation code.

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

GAS SUPPLY

In the state of Massachusetts the gas cock must be a T handle type.
A manual main gas cock should be located in the vicinity of the
unit. Where none exists, or where its size or location is not
adequate, contact your local authorized installer for installation
or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liquefied petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.

Never use an exposed flame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. It is required
by the National Fuel Gas Code that a drip line be installed near the
gas inlet. This should consist of a vertical length of pipe tee
connected into the gas line that is capped on the bottom in which
condensation and foreign particles may collect.

Figure 2

Method of Installing a Tee Fitting Sediment Trap

Pressure Testing of the Gas Supply System

1. To check the inlet pressure to the gas valve, a 1/8"  N.P.T.

plugged tapping, accessible for test gauge connection, must be
placed immediately upstream of the gas supply connection to
the appliance.

2. The appliance and its individual shutoff valve must be

disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of
1/2 psig (3.5 kPa).

3. The appliance must be isolated from the gas supply piping

system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).

Attention! 

If one of the above procedures results in pressures in

excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve,
it will result in a hazardous condition.

NPT NIPPLE

Summary of Contents for DVC-35-1IP

Page 1: ...plier s instructions Ifyoucannotreachyourgassupplier call the fire department Installation and service must be per formed by a qualified installer service agency or the gas supplier WARNING If not ins...

Page 2: ...Standing Pilot Lighting Instructions 11 DVC 35IP Intermittent Pilot Lighting Instructions 12 Pilot Flame Characteristics 13 Main Burner Flame Characteristics 14 Wiring 14 15 Service and Maintenance S...

Page 3: ...by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners andcirculatingairpass...

Page 4: ...service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of n...

Page 5: ...ing vehicle Qualified Installing Agency Installationandreplacementofgaspiping gasutilizationequipment or accessories and repair and servicing of equipment shall be performedonlybyaqualifiedagency Thet...

Page 6: ...orized installer for installation or relocation Compoundsusedonthreadedjointsofgaspipingshallberesistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the insta...

Page 7: ...ts in unsatisfactory performance 3 The DVC 35 can be attached to the wall or recessed into the wall up to 9 1 2 241mm in depth but the minimum 3 4 19mm vent air intake system wall depth must be main t...

Page 8: ...1 25mm provided screws 9 Installation of SOR 1 is completed Side outlet kit SOK 1 10 254mm boot assembly with regis ter for warm air discharge into an adjoining room may be installed on either side o...

Page 9: ...2mm diameter air inlet tube is placedasfaraspossibleontothecollaroftheairdropassembly Mark the 6 152mm diameter air inlet tube 1 2 13mm beyondtheoutsidewall Remove6 152mm diameterairinlet tube from co...

Page 10: ...the wind on one side of the air inlet section will result in back pressure on the flue section smothering the flame and eventual pilot outage When the vent cap is to be installed on vinyl siding or i...

Page 11: ...control knob slightly and turn clock wise to OFF Do not force 5 Replace control access panel lower front panel LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 2 Set the thermostat to l...

Page 12: ...n to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to lowest setting...

Page 13: ...tor which lights a pilot that in turn lights the main burner The gas valve used in this system is a step opening whichopensatalowerpressureforignitionandthenstepstoafull inlet pressure of 4 H2 O press...

Page 14: ...r in the absence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with a thre...

Page 15: ...OUTLET PRESSURE REGULATOR ADJUSTMENT UNDER CAP SCR EW GAS FLOW IG NITOR C ONTROL TO 24 V THERMOSTA T TO 24 V COMMON ON TRANSFOR MER TO 24V HOT ON TRANSFORMER WIRING I P MODEL GAS VALVE AND WIRING IGNI...

Page 16: ...Check pilot adjustment for being full open counterclockwise to open 3 Ifgasisavailableinthesupplytubing thepilotorificeand orpilotburnerisprobablyrestrictedbyaspiderweb Clean pilot assembly and religh...

Page 17: ...Second Flame Failure Recycle Delay YES YES YES NO Pilot Valve Ignition OFF Wait for Flame Signal to Disappear 1 Ignitor will turn OFF about 30 seconds into the trial for ignition if the pilot flame ha...

Page 18: ...and Back ON Main Burner Lights Replace SmartValve Control Check Transformer and Line Volt Supply Check that Pilot Flame Makes Good Contact with Pilot Burner Flame Rod Check for Good Electrical Connect...

Page 19: ...666 INNERFRONTASSEMBLY CANADA 21 DV 1253 INNERSHIELDCOVERPLATE 2 REQUIRED 22 DV 1252 INNERSHIELD LEFT INCLUDES NO 22 23 DV 1257 EXCHANGERASSEMBLY 24 R 3162 FILTER 25 R 3163 FILTERRETAINER 26 R 3232 PI...

Page 20: ...VIEW Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 PH 1 800 851 3153 PH 1 618 233 7420 FAX 1 800 443 8648 FAX 1 618 233 7097 E MAIL info empirecomfort com WEB S...

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