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12430-3-0903

 Page 13

PILOT FLAME CHARACTERISTICS

The correct pilot flame (Figure 11) will be blue, extending past
the thermocouple. The flame will surround the thermocouple just
below the tip.

Natural gas pilots require adjusting when the inlet gas pressure is
above 5" w.c. (1.245kPa). Remove the pilot cover screw on the
control valve (Figure 3), and turn the adjustment screw clockwise
to reduce flame. Replace pilot cover screw to eliminate gas
leaking at that control valve opening.

LP gas (propane) will not require adjustment.

After use, cleaning may be required for the proper flame.

IP-Model Pilot

This heater is using a Honeywell "Smart Valve" system for
intermittent pilot ignition.

On a call for heat by the thermostat this control turns on a 24 volt
mini hot surface ignitor which lights a pilot that in turn lights the
main burner. The gas valve used in this system is a step opening
which opens at a lower pressure for ignition and then steps to a full
inlet pressure of 4" H

2

O pressure on Natural gas and 10" H

2

0

pressure on LP gas.

Pilot Flame Adjustment

The pilot flame should envelop 3/8 to 1/2 inch (10 to 13mm) of
the tip of the flame rod. See Figure 11.

To adjust:

1. Remove the pilot adjustment cover screw.
2. Turn the inner adjustment screw clockwise 

to

decrease or counterclockwise 

 

to increase pilot

flame. Pilot adjustment is shipped at full flow rate. Turn the
inner adjustment screw clockwise

 if the inlet pressure

is too high.

3. Replace the cover screw after the adjustment to prevent gas

leakage.

SPARK
ELECTRODE

THERMOCOUPLE

PILOT

BURNER

STANDING PILOT

PILOT LOC ATION  END VIEW

PILOT SHIELD

THERMOCOU PLE

SPARK
ELEC TRODE

STANDING PILOT SHOWN

BURNER

PILOT

HOT SURFACE
IGNITOR

FLAME
ROD

GROUND
ELECTRODE

3/8" TO 1/2"
PILOT FLAME

IP-MODEL PILOT

Figure 11

Summary of Contents for DVC-35-1IP

Page 1: ...plier s instructions Ifyoucannotreachyourgassupplier call the fire department Installation and service must be per formed by a qualified installer service agency or the gas supplier WARNING If not ins...

Page 2: ...Standing Pilot Lighting Instructions 11 DVC 35IP Intermittent Pilot Lighting Instructions 12 Pilot Flame Characteristics 13 Main Burner Flame Characteristics 14 Wiring 14 15 Service and Maintenance S...

Page 3: ...by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners andcirculatingairpass...

Page 4: ...service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of n...

Page 5: ...ing vehicle Qualified Installing Agency Installationandreplacementofgaspiping gasutilizationequipment or accessories and repair and servicing of equipment shall be performedonlybyaqualifiedagency Thet...

Page 6: ...orized installer for installation or relocation Compoundsusedonthreadedjointsofgaspipingshallberesistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the insta...

Page 7: ...ts in unsatisfactory performance 3 The DVC 35 can be attached to the wall or recessed into the wall up to 9 1 2 241mm in depth but the minimum 3 4 19mm vent air intake system wall depth must be main t...

Page 8: ...1 25mm provided screws 9 Installation of SOR 1 is completed Side outlet kit SOK 1 10 254mm boot assembly with regis ter for warm air discharge into an adjoining room may be installed on either side o...

Page 9: ...2mm diameter air inlet tube is placedasfaraspossibleontothecollaroftheairdropassembly Mark the 6 152mm diameter air inlet tube 1 2 13mm beyondtheoutsidewall Remove6 152mm diameterairinlet tube from co...

Page 10: ...the wind on one side of the air inlet section will result in back pressure on the flue section smothering the flame and eventual pilot outage When the vent cap is to be installed on vinyl siding or i...

Page 11: ...control knob slightly and turn clock wise to OFF Do not force 5 Replace control access panel lower front panel LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 2 Set the thermostat to l...

Page 12: ...n to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to lowest setting...

Page 13: ...tor which lights a pilot that in turn lights the main burner The gas valve used in this system is a step opening whichopensatalowerpressureforignitionandthenstepstoafull inlet pressure of 4 H2 O press...

Page 14: ...r in the absence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with a thre...

Page 15: ...OUTLET PRESSURE REGULATOR ADJUSTMENT UNDER CAP SCR EW GAS FLOW IG NITOR C ONTROL TO 24 V THERMOSTA T TO 24 V COMMON ON TRANSFOR MER TO 24V HOT ON TRANSFORMER WIRING I P MODEL GAS VALVE AND WIRING IGNI...

Page 16: ...Check pilot adjustment for being full open counterclockwise to open 3 Ifgasisavailableinthesupplytubing thepilotorificeand orpilotburnerisprobablyrestrictedbyaspiderweb Clean pilot assembly and religh...

Page 17: ...Second Flame Failure Recycle Delay YES YES YES NO Pilot Valve Ignition OFF Wait for Flame Signal to Disappear 1 Ignitor will turn OFF about 30 seconds into the trial for ignition if the pilot flame ha...

Page 18: ...and Back ON Main Burner Lights Replace SmartValve Control Check Transformer and Line Volt Supply Check that Pilot Flame Makes Good Contact with Pilot Burner Flame Rod Check for Good Electrical Connect...

Page 19: ...666 INNERFRONTASSEMBLY CANADA 21 DV 1253 INNERSHIELDCOVERPLATE 2 REQUIRED 22 DV 1252 INNERSHIELD LEFT INCLUDES NO 22 23 DV 1257 EXCHANGERASSEMBLY 24 R 3162 FILTER 25 R 3163 FILTERRETAINER 26 R 3232 PI...

Page 20: ...VIEW Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 PH 1 800 851 3153 PH 1 618 233 7420 FAX 1 800 443 8648 FAX 1 618 233 7097 E MAIL info empirecomfort com WEB S...

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