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Empire Comfort Systems DVP36DP31 Series, Installation Instructions And Owner'S Manual, Page: 71 / 76

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Empire Comfort Systems DVP36DP31 Series Installation Instructions And Owner'S Manual Download Page 71

31451-2-1013

Page 71

1

R7731 BLOWER MOTOR

2

31920 SWITCH ASSEMBLY

3

R4192 SPEED CONTROL KNOB

4

R4186 SPEED CONTROL

FBB4 VARIABLE SPEED BLOWER INSTALLATION

Summary of Contents for DVP36DP31 Series

Page 1: ...STRUCTIONS AND OWNER S MANUAL GAS FIRED EMPIRE EMPIRE Comfort Systems WARNING Ifnotinstalled operatedandmaintained in accordance with the manufacturer s instructions this product could expose you to s...

Page 2: ...ING INSTRUCTIONS 45 46 MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM 47 MILLIVOLT SYSTEM STANDING PILOT LIGHTING INSTRUCTIONS 48 MILLIVOLT SYSTEM STANDING PILOT TROUBLESHOOTING 49 DIRECT IGNITION LIG...

Page 3: ...of combustion and ventilation air must not be obstructed in any way Duetohightemperaturestheapplianceshouldbelocated out of traffic and away from furniture and draperies The glass front or any part re...

Page 4: ...ot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorpt...

Page 5: ...rdance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior...

Page 6: ...codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St...

Page 7: ...n wall thickness up to 13 3 4 DV822 Vinyl Siding Kit for DVVK 4RE DVVK 4FV Vertical Flex Vent Kit DVEK 10 10 Vent Extension Kit DVEK 25 25 Vent Extension Kit NOTICE Rear vent installation can only be...

Page 8: ...6 Empire Horizontal Round Termination Kit DVVK 4RE Empire Flexvent Kit DVVK 4F Empire Flexvent Kit DVVK 4FV Vertical Flex Vent Kit Begin the vent system installation by selecting the type of venting t...

Page 9: ...m H 37 3 4 958 9 mm I 13 1 4 336 6 mm J 7 1 8 181 mm FIREPLACE DIMENSIONS LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW ELECTRICAL ACCESS VENT COLLAR TOP VIEW GAS LINE ACCESS A C J G I GAS LINE ACCESS H D...

Page 10: ...Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles NOTICE Empire Standard Mantels...

Page 11: ...nt system does not exceed 20 feet with a minimum vertical run of 8 feet See details in Venting Section When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a mi...

Page 12: ...f liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressur...

Page 13: ...fireplace side at appropriate depth Bend standoff tabs as needed to move fireplace flush with facing material See Figure 10A 4 Use eight 1 2 hex head screws supplied in hardware package to screw throu...

Page 14: ...ter installing fireplace into framing the finished non combustible wall surface must cover the three inch opening above the fireplace NOTICE For finishing to top of fireplace refer to Figure 13 Dimens...

Page 15: ...ct vent system gas piping for the appliance and the electrical wiring If the fan option is used The appliance can be mounted on any of the following surfaces 1 A flat hard combustible burnable surface...

Page 16: ...6 1 4 121mm to 159mm 9 228 6mm 14 1 4 to 15 3 4 362mm to 400mm 7 3 4 to 9 1 4 197mm to 235mm 12 304 8mm 17 1 4 to 18 3 4 438mm to 476mm 10 3 4 to 12 1 4 273mm to 311mm Figure 18 CORNER INSTALLATION TO...

Page 17: ...gth of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example Accordingtoth...

Page 18: ...on outside of inlet vent adapter See Figure 22 3 Lift top shield placing flue heat shield around flue 4 Replace two screws on outside of inlet vent adapter See Figure 23 5 Bend tab at top front of flu...

Page 19: ...nage to be installed around the termination area TYPICAL BASEMENT INSTALLATION Figure 24 Examples of possible venting systems using one 90 elbow Eight feet is listed as minimum vertical vent run with...

Page 20: ...This will avoid any extra framing All vent kit pipes should be assembled on the unit after the unit is moved into the final position Cutting the Hole After the fireplace has been positioned in its per...

Page 21: ...31451 2 1013 Page 21 Figure 30 Figure 31 Figure 32 EXAMPLES TOP VENT RUN...

Page 22: ...ll be used to close the top flue and inlet openings 3 Insert the insulation retainer bracket and insulation into the top flue pipe before reinstalling the flue cover plate over the top flue with 4 scr...

Page 23: ...exceed 12 feet 3 inches EXAMPLE B If the vertical dimension from the floor of the unit is 6 feet 9 inches the horizontal run to the outer wall flange must not exceed 6 feet 6 inches SPECIAL NOTICE For...

Page 24: ...Page 24 Figure 34 Figure 35 Figure 36 Figure 37 Model Maximum Pipe Length H1 DVP36 24 Model Maximum Pipe Length H1 DVP36 24 EXAMPLES REAR VENT RUN Nat models only Nat models only Nat models only Nat...

Page 25: ...clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum for...

Page 26: ...x 11 inch hole previously cut Secure with nails or screws The heat shields of the firestops MUST BE placed towards the top of the hole Continue the vent run through the firestops See Figure 40 Figure...

Page 27: ...31451 2 1013 Page 27 Figure 43 See Horizontal Termination Page 29 and Vertical Termination Page 30 31 6 5 8 VENTING FRAMING AND FINISHING Figure 41 Figure 42...

Page 28: ...in such a way that minimizes the number of offsets and horizontal vent length Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas...

Page 29: ...p it is necessary to install a vinyl siding standoff Thevinylsidingstandoffwillbeinstalledbetweentheventtermination andtheexteriorwall SeeFigure45 Thishorizontalventtermination bolts onto the flat por...

Page 30: ...Maintenance Conduct an inspection of the venting system semi annually Recommended areas to inspect are as follows 1 Check areas of the venting system which are exposed to the elements for corrosion Th...

Page 31: ...ame on the main burner the vertical inlet baffle can be attached to the direct vent high wind vertical top Please refer to the instructions included with the Air Inlet Baffle Kit for proper installati...

Page 32: ...pire Comfort Sys tems direct vent fireplaces listed for use with DVVK 4FV Verti cal Flex Vent Kit Please review the instructions packaged with your fireplace and verify the fireplace model number Chec...

Page 33: ...mination Kit WARNING Ensure that the venting system exits the structure through the roof and does not terminate less than 12 inches 305mm above the roof WARNING Refer to your fireplace homeowner s man...

Page 34: ...on of the firestop thimble assembly The opening must measure a minimum of 9 1 2 x 9 1 2 square See Fig ure 51 Figure 51 5 Next determine the location for the cutout in the roof opening This opening mu...

Page 35: ...of the hard pipe Figure 53 13 Now the pre assembled vent system may be carried to the roof then lowered through the roof cutout opening see step 5 Feed the flex vent end down through the roof opening...

Page 36: ...feet minimum be tween supports then the roof flashing can be installed See Figure 56 Figure 56 20 Install the roof flashing and seal using common constructions practices 21 An additional storm collar...

Page 37: ...31451 2 1013 Page 37 Figure 57 DVVK 4FV DIRECT VENT TERMINATION KIT...

Page 38: ...iameter by 6 ft MF07ALA2F006 1 5 4 7 x 48 Rigid Pipe Assembly MF100554 1 6 Firestop Thimble Assembly MF100124 1 7 Roof Flashing 0 12 to 6 12 MF100091 1 8 7 Flex Adapter Collar with Gasket MF100524 1 9...

Page 39: ...A Figure B 3 Remove the 6 diameter Vent collar from the fireplace Replace this collar with the 7 diameter Flex Vent adapter collar provided with the vent kit 4 Slide the Flex Vent flue pipe into the...

Page 40: ...3 4 349mm extend system using 6 5 8 168mm x 4 102mm rigid venting See Fireplace Instruc tions for approved lengths See Figure 58 Nat models only Figure 58 Installing Wall Thimble Firestop Assembly 1...

Page 41: ...as far as possible onto the rigid venting system Mark the 4 102mm diameter flue outlet tube 2 1 2 64mm beyond the vinyl siding kit or wall See Figure 61 Remove the 4 102mm diameter flue outlet tube f...

Page 42: ...pply high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 Connecting to Rigid Vent Syste...

Page 43: ...31451 2 1013 Page 43 PROPANE LP GAS CONVERSION Air Shutter Setting Burner Orifice Opening A Propane LP Orifice FULL OPEN 1 55 mm Figure 63 Maxitrol Valve Conversion Direct Ignition Only Figure 64 A...

Page 44: ...n 7 Place Branch 4 onto one pin on rear log and one pin on front left log 8 Place decorative rock in front of grates and sides of main burner 9 After all logs are properly positioned place small dime...

Page 45: ...cal current to build up to a sufficient level allowing the gas control to operate properly 1 FollowtheSAFETYandLIGHTINGINSTRUCTIONSforstanding pilot controls found in this manual and on labels found i...

Page 46: ...es fail in the remote and immediate heat is de sired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreenandred stri...

Page 47: ...31451 2 1013 Page 47 Figure 70 MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM...

Page 48: ...tch to desired setting TO TURN OFF GAS TO FIREPLACE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage...

Page 49: ...fromthethermopileatthegas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of th...

Page 50: ...ION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE 1 STOP Read the safety information above 2 Turn off all electric power to the appliance 3 Open bottom louver assembly or open the...

Page 51: ...olt Operated Remote Control FREC 1 Disconnect 3 prong power cord from receptacle 2 Remove wire from 120 VAC hot terminal on control module 3 Connect female terminal from receiver onto 120 VAC hot term...

Page 52: ...igniter continues to spark for several seconds and then locks out module will show two blinks on indicator light Disconnect power to fireplace junction box and check that the Hot Black wire is connec...

Page 53: ...ou slide main burner from left to right Be careful as you remove main burner in order to protect the electrodes from being damaged PROPANE LP GAS CONVERSION 10 Remove air shutter from orifice fitting...

Page 54: ...t the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery backup power during a power outage 3 The gas valve has inlet and outlet pressure taps as shown in...

Page 55: ...factured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with lliner s re...

Page 56: ...rmation LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or los...

Page 57: ...roubleshooting Before proceeding with the procedures in the following trouble shooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or opt...

Page 58: ...e electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed Check...

Page 59: ...31451 2 1013 Page 59 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING...

Page 60: ...in the OFF position the appli ance will operate from an appliance mounted rocker switch 3 or optional wall switch connected to the two BROWN wires on the Control Module 3 When the remote off switch is...

Page 61: ...f any physical damage such as bent terminals missing parts stripped threads or evidence of exposure to excessive heat Follow the operating instructions provided by the manufacturer of your heating app...

Page 62: ...31451 2 1013 Page 62 Figure 74 RF WIRING DIAGRAM NOTICE For RF Fireplace models with Premium Multi Function Remote Control Refer to the separate instructions for operation of the remote control system...

Page 63: ...pen bottom louver assembly 3 Locate On Off gas cock and turn clockwise to OFF Do not force 4 Close bottom louver assembly RF STANDING PILOT LIGHTING INSTRUCTIONS 1 STOP Read the safety information abo...

Page 64: ...rvice person Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the air flow Glass Cleaning It will be necessary to clean the glass periodically During st...

Page 65: ...t Empire Comfort Systems Inc for replacement parts Glass Removal and Replacement 1 Remove decorative front doors where applicable by opening and lifting straight up 2 Remove decorative front by tiltin...

Page 66: ...0 Top Shield 17 25495 25495 25495 25495 Top Inner Heat Shield 18 23343 23343 23343 23343 Baffle Flue Vent 20 18809 18809 18809 18809 Glass Door Assembly 22 R7611 R10424 R10424 Pilot Assembly LPG 22 R7...

Page 67: ...25520 25520 25520 25520 Heat Shield Flue 63 25129 25129 25129 25129 Mounting Brace 64 R8598 R8598 R8598 R8598 Optional Brick Panel Side Left 65 R8602 R8602 R8602 R8602 Optional Brick Panel Back 66 R85...

Page 68: ...31451 2 1013 Page 68 PARTS VIEW...

Page 69: ...reet Hartford CT 06114 Phone 860 722 2433 Toll Free 800 243 9360 Fax 860 293 0479 Toll Free Fax 800 274 2004 Websites www fwwebb com www victormfg com Parts Heater Hearth and Grills MASTER PARTS DISTR...

Page 70: ...nal variable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Elec...

Page 71: ...31451 2 1013 Page 71 1 R7731 BLOWER MOTOR 2 31920 SWITCH ASSEMBLY 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL FBB4 VARIABLE SPEED BLOWER INSTALLATION...

Page 72: ...panel with the grout lines on the side brick panels Place the top brick panel into brick panel holder With needle nose pliers carefully bend hold down tabs on brick panel holder over the edges of the...

Page 73: ...designed to enhance the appearance of your fireplace imitating the look of authentic masonry STACKED STONE DVP36DG Simulated Brick Liners The simulated brick panels were designed to enhance the appea...

Page 74: ...the following ceramic liners DVP36D2A DVP36D2H DVP36DG All Brick Liners are made from Ceramic Fiber for rich detail and lasting beauty Aged Brick Liners have brown bricks with charcoal mortar in runn...

Page 75: ...n with light mortar plus smoked accents Stacked Limestone Liners have stones of varying depth and color for a rustic cabin look Fireplace requires one of the following fronts Arched DCF36B FB CM HP DC...

Page 76: ...e A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might...

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