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29209-0-0911

Page 9

Figure 5

The gas pipeline can be brought in through the right or left side of 

the appliance. The insert has a Flexline with shutoff valve located on 

the right side when facing the unit. 

See Figures 5 and 6.

  Consult 

the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 

(.1 or .2) installation code.

Installing the Main Gas Cock

Each appliance should have its own manual gas cock.

A manual main gas cock should be located in the vicinity of the unit. 

Where none exists, or where its size or location is not adequate, 

contact your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant 

to the action of liquefied petroleum gases. The gas lines must be 

checked for leaks by the installer. This should be done with a soap 

solution watching for bubbles on all exposed connections, and if 

unexposed, a pressure test should be made. 

Never use an exposed flame to check for leaks. Appliance must 

be disconnected from piping at inlet of control valve and pipe 

capped or plugged for pressure test. Never pressure test with 

appliance connected; control valve will sustain damage!

NOTICE

The millivolt gas controls are equipped with a captured 

screw type pressure test point, therefore it is not necessary to 

provide a 1/8" test point up stream of the control.

When using copper or flex connector use only approved fittings. 

The appliance and it’s individual shut off valve must be disconnected 

from supply piping system during any pressure testing of that system 

at test pressures in excess of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping system 

by closing its individual manual shut off valve during any pressure 

testing of the gas supply piping system at test pressures equal to 

or less than 1/2 psig (3.5kPa).

Attention!

 If one of the procedures results in pressures in excess of 

1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will result 

in a hazardous condition.

Checking Manifold Pressures

Both Propane and Natural gas valves have a built-in pressure 

regulator in the gas valve. Natural gas models will have a manifold 

pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet 

with the inlet pressure to the valve from a minimum of 4.5" w.c. 

(1.120kPa) for the purpose of input adjustment to a maximum of 

14.0" w.c. (3.484kPa). Propane gas models will have a manifold 

pressure  approximately  10.0"  w.c.  (2.49kPa)  at  the  valve  outlet 

with the inlet pressure to the valve from a minimum of 10.8" w.c. 

(2.68kPa) for the purpose of input adjustment to a maximum of 

14.0" w.c. (3.484kPa).  

Gas Supply Pressure (inches w.c.)

Minimum

Normal

Maximum

Natural Gas

4.5"

7.0"

14.0"

LP (Propane)

10.8"

11.0"

14.0"

Manifold Pressure (inches w.c.)

Normal (HI)

Natural Gas

3.5"

LP (Propane)

10.0"

NOTICE:

 Never use plastic pipe. Check to confirm whether your 

local codes allow copper tubing or galvanized.

NOTICE:

 Since some municipalities have additional local codes, it is 

always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
—  ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing 

and Fittings.

—  ANS Z21.45 Assembled Flexible Appliance Connectors of Other 

Than All-Metal Construction

The above connectors may be used if acceptable by the authority 

having jurisdiction. The state of Massachusetts requires that a flexible 

appliance connector cannot exceed three feet in length.

Recommended Gas Pipe Diameter

Pipe Length Schedule 40 Pipe 

Inside Diameter

Tubing, Type L

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10ft

0-3m

1/2"

12.7mm

3/8"

9.5mm

1/2"

12.7mm

3/8"

9.5mm

11-40ft

4-12m

1/2"

12.7mm

1/2"

12.7mm

5/8"

15.9mm

1/2"

12.7mm

41-100ft

13-30m

1/2"

12.7mm

1/2"

12.7mm

3/4"

19mm

1/2"

12.7mm

101-150ft

31-46m

3/4"

19mm

1/2"

12.7mm

7/8"

22.2mm

3/4"

1.9 mm

GAS SUPPLY

GAS FLEX LINE WITH

SHUTOFF VALVE

(PROVIDED)

FRONT OF

INSERT

RIGHT SIDE OF INSERT

Figure 6

Summary of Contents for DVL25IN33N-1

Page 1: ...NG If the information in these instruc tions are not followed exactly a fire or explo sion may result causing property damage personal injury or loss of life WARNING HOT GLASS DO NOT TOUCH NEVER WILL...

Page 2: ...y Information 16 Glass Placement 17 Operating Instructions 18 Standing Pilot Lighting Instructions 19 Standing Pilot Wiring 20 Standing Pilot Troubleshooting 21 IPI Electronic System Operating Instruc...

Page 3: ...ass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean...

Page 4: ...erform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on wall...

Page 5: ...West 42nd St New York N Y 10036 NOTICE Prior to operating this unit be sure to clean the interior porcelain coated liner panels and glass door with a soft clean cloth Due to normal manufacturing proc...

Page 6: ...s and clamps Recommended when installing to a square or rectangular clay flue DVK35 Vent Extension Kit 35 flex vent extension section with 2 connectors and 4 clamps NOTICE When installing vent caps sp...

Page 7: ...EPLACE INSERT DIMENSIONS all dimensions in inches MODEL A B C D E F G H I J K L M N O DVL25IN 28 16 1 2 15 10 1 2 25 1 4 12 3 4 17 18 5 16 27 6 7 8 9 1 4 20 22 1 4 40 22 1 2 DVL33IN 31 19 1 2 16 1 2 1...

Page 8: ...ation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles Figure 4 8 MINIMUM CLEARANCE TO PERPENDICULAR COMBUSTIBLE SIDE WALL FROM EDGE OF DOOR FRAME...

Page 9: ...ne of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural g...

Page 10: ...urround panel kits have been tested and approved to cover existing air circulation vents or grills NOTICE Cutting of sheet metal parts of a fireplace in order to install the fireplace insert is prohib...

Page 11: ...y chimney may need to be removed to allow installation of the flexible vent pipe When installing into a zero clearance factory built wood burning fireplace the use of the DVKI Round Vertical Terminati...

Page 12: ...CESS COVER PLATE BLOWER POWER CORD OPTIONAL ON OFF SWITCH LOCATION VENT CLAMPS RECTANGULAR TERMINATION CAP DVVK3FV KIT ROUND TERMINATION CAP DVKI KIT ROUND CO LINEAR TO CO AXIAL ADAPTOR 10 MINIMUM 35...

Page 13: ...stem exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and consequently loosened Also check mechanical supports such as wall straps or plumbers t...

Page 14: ...d white wires as shown in Figure 13b Note This bypasses the On Off switch located on the unit s left hand side flange 3 Run the low voltage alternate switch wires over to the right or left surround pa...

Page 15: ...THE FIREPLACE INSERT NEVER OB STRUCT OR MODIFY THE AIR INLET OUTLET LOUVERS ON THE FIREPLACE INSERT IN ANY MANNER SURROUND ASSEMBLY ENGAGE SIDE PANEL MAGNETS TO SIDE FLANGES ON INSERT BACK SIDE NOTE...

Page 16: ...oval of the blower system must be performed by a qualified service person If the blower assembly must be replaced the following steps are recommended for removal 1 Turn off gas and disconnect the elec...

Page 17: ...Glass should only be performed after the DVL Fireplace Insert has been fully installed secured and tested for leaks If operating the burner with a Remote Control make sure all batteries are installed...

Page 18: ...ilot The pilot remains ON even when the main burner is OFF Whenyouignitethepilot thethermopileproducesmillivolts electrical current which energizes the magnet in the gas valve After 30 seconds to 1 mi...

Page 19: ...applicable 13 Set REMOTE OFF ON switch to desired setting FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property...

Page 20: ...PERATION AFTER SERVICING For Standing Pilot Ignition Wiring Appliance Requirements WARNING DO NOT CONNECT 110 120 VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE D...

Page 21: ...t bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The metershouldread350millivoltsminimum whileholdingthe valve knob depressed in the PILOT...

Page 22: ...and LIGHTING INSTRUCTIONS for In termittent Pilot controls found in this manual and on labels found in the control compartment located in the lower cavity of the appliance 2 During the operating seaso...

Page 23: ...t is used CAUTION Do not operate the appliance with panel s removed cracked or broken Replacement of the panel s should be done by a licensed or qualified service person WARNING Improper installation...

Page 24: ...structions for detailed operation information FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage person...

Page 25: ...ions on page 24 and Wiring Diagram on page 23 Troubleshooting Before proceeding with the procedures in the following trouble shooting table verify that the power supply AC DC adapter is present and th...

Page 26: ...ire harness 4 Replace the DFC board 1 Verify the electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 I...

Page 27: ...and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greater than 0 then Replace Valve 5 2 Or Replace DFC 6 Check the pressure at...

Page 28: ...g Glass Door Frequency After the first 3 to 4 hours of use As necessary after initial cleaning By Home owner Task Remove and clean glass after the first 3 to 4 hours of use After the initial cleaning...

Page 29: ...L25IN 43 DVL33IN 22 1 4 DVL25IN 25 1 4 DVL33IN 6 2 1 4 6 28 DVL25IN 31 DVL33IN 14 DVL25IN 17 DVL33IN Black Used to raise insert and surround panels when installed in a fireplace without a flush hearth...

Page 30: ...3 N P 1 22950 22950 22950 22950 FLUE CONNECTOR GUIDE 2 23309 23211 23309 23211 SLIDE PLATE ASSEMBLY 3 R9188 R9188 R9188 R9188 GASKET TOP 4 16223 27718 16223 27718 SPRING RETAINER ASSEMBLY 5 27666 2769...

Page 31: ...5 28063 28063 28683 28683 VALVE BRACKET 26a R7577 R7577 R11125 R11125 VALVE SIT NAT 26b R7578 R7578 R11126 R11126 VALVE SIT LP 27 R6207 R6207 R6207 R6207 ELBOW 5 16 X 3 8 NPT 90 28 27147 27672 28791 2...

Page 32: ...reet Hartford CT 06114 Phone 860 722 2433 Toll Free 800 243 9360 Fax 860 293 0479 Toll Free Fax 800 274 2004 Websites www fwwebb com www victormfg com Parts Heater Hearth and Grills MASTER PARTS DISTR...

Page 33: ...29209 0 0911 Page 33 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 34: ...29209 0 0911 Page 34 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 35: ...29209 0 0911 Page 35 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 36: ...s Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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