Empire Comfort Systems DVCP36PP30N-1 Installation Instructions And Owner'S Manual Download | Manualshive

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36092-2-0316

Page 67

36092-2-0316

Page 66

INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING

INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING

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Summary of Contents for DVCP36PP30N-1

Page 1: ...n serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supp...

Page 2: ...atform of combustible or non combustible material 3 If allowed by local codes A rectangular frame that contacts all four edges on the bottom of the fireplace If the fireplace is installed directly on carpeting tile or other combustible material other than wood flooring it should be installed on a metal or wood panel extending the full width and depth of the fireplace This fireplace is designed to ...

Page 3: ...d Installing Agency Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping o...

Page 4: ...Thru Models LSU24SPF Campfire Log Set Peninsula See Thru Models DG36MX Rustic Decorative Boulders Peninsula See Thru Models DF362PNB 1 5in Beveled Window Frame Brushed Nickel Peninsula See Thru Models DF242NB 1 5in Beveled Window Frame End Brushed Nickel Peninsula Models Only DF362PBZ 1 5in Beveled Window Frame Oil Rubbed Bronze Peninsula See Thru Models DF242BZ 1 5in Beveled Window Frame End Oil ...

Page 5: ...o the fireplace through the opening to the right of the junction box See Figure 1 Figure 1 3 Attach the magnet side of the blower assembly to the outer wall of the fireplace and center it inside the fireplace using the two holes in the floor as a visual guide See Figure 1 4 Set the rheostat control on the fireplace floor with the rheostat bracket situated as far to the right as possible See Figure...

Page 6: ...the glass frame opening INDEX LETTER DIMENSION DESCRIPTION DVCP36PP 30 70 Dimensions in Inches A The maximum height of firebox face excluding standoffs 39 1 4 B The maximum width of the firebox face excluding nailing flanges 42 C The maximum depth of the firebox 24 D The height of the firebox opening 31 1 2 E The width of the firebox opening 37 1 4 F The interior depth of the firebox not shown 20 ...

Page 7: ...OARD HEIGHT ALL VISIBLE SIDES NOTICE A See Figure 9 for maximum mantel depth and minimum height above fireplace Figure 7 Clearance to Combustibles Back 0in Sides Near Face See Figure 8 0in Floor 0in Top Stand off 0in Outer Top to Framing 3in Above Vent 3in CLEARANCES Mantel Chart MANTEL COMBUSTIBLE TRIM AND MANTELS ALLOWED IN SHADED AREA B C D E X Y NON COMBUSTIBLE FINISH MATERIAL MUST COVER THE S...

Page 8: ...earance to service regulator vent outlet 3 ft B Clearance to window or door that may be open 12 in 9 in J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 12 in 9 in C Clearance to permanently closed window 12 in 12 in K Clearance to a mechanical air supply inlet 6 ft 3 ft above if within 10 ft horizontally D Vertical clearance ventilated s...

Page 9: ...connector cannot exceed three feet in length 2 2 SHUT OFF VALVE INCLUDED IN ENVELOPE PACK FRONT TOP 8 3 4 8 3 4 Figure 12 GAS SUPPLY PRESSURE INCHES W C MINIMUM NORMAL MAXIMUM Natural Gas 4 5 7 0 14 0 LP Propane 10 8 11 0 14 0 Manifold Pressure inches w c Normal HI Natural Gas 3 5 LP Propane 10 0 A gas valve and ground joint union should be installed in the gas line upstream of the gas control to ...

Page 10: ...f weight on the fireplace especially if you plan to finish the installation with stone or tile This may include additional structural members in the ceiling to support the weight CAUTION To avoid unnecessary rework measure fireplace dimensions and verify framing methods and wall covering details before framing construction begins NOTICE Framing dimension A includes a three inch clearance for stand...

Page 11: ... outer top using either four SP or five PP screws from your hardware pack 1 2 3 4 STAND OFFS SHALL BE FORMED ON THE UNIT DO NOT REMOVE Figure 21 2 Attach four SP or five PP top side nailing flanges to the top stand offs as shown in Figure 22 Leave the nailing flanges flat at this time Note that while the non combustible board provided with this fireplace is thick some adjustment of the nailing fla...

Page 12: ...its center line determined by the amount of vertical rise and horizontal run of the termination See Figure 30 When locating the hole it must be noted that the bottom of the cap must be 12in above the ground level and top of the cap must be no less than 18in below a combustible projection and no closer than 9in to any wall running parallel to vent termination Refer to Below Grade Instatallation on ...

Page 13: ...e same size as the ceiling joists See Figure 33 If the area above the ceiling is NOT an attic position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole See Figure 34 If the area above the ceiling is an attic position and secure the firestop on top of the previously framed hole See Figure 35 NOTICE Remove insulation from the framed area in the attic before i...

Page 14: ...tion the fireplace in accordance with same EXAMPLE A If the vertical dimension from the floor of the fireplace is 32 feet the horizontal run to the outer wall flange must not exceed 5 feet EXAMPLE B If the vertical dimension from the floor of the fireplace is 24 feet the horizontal run to the outer wall flange must not exceed 10 feet EXAMPLE C If the vertical dimension from the floor of the firepl...

Page 15: ...LY EXAMPLE VENT RUNS INITIAL PIPE LENGTH A Vertical B Horizontal Maximum 36in 6ft 7ft 4in 48in 7ft 12ft 8ft 12ft 14ft 8in 20ft 24ft 7ft Figure 44 Three Elbows B INSTALLED VERTICALLY INSTALLED VERTICALLY A TO BOTTOM OF UNIT EXAMPLE VENT RUNS A Vertical B Horizontal Maximum 6ft 10ft 4in 7ft 15ft 12ft 17ft 8in 24ft 10ft Figure 45 VENTING FIREPLACE TOP HORIZONTAL TERMINATION VENTING FIREPLACE TOP No E...

Page 16: ... of excessive condensate such as water droplets forming in the inner liner and subsequently dripping out at joints Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and consequentl...

Page 17: ... combustible clearance from the horizontal vent is 1in from sides and bottom and 3in above the vent pipe See Figure 57 6 In most cases after determining the length of the vent that is needed it may be easier to install the flue and outer vent pipes to the Termination Cap first then from the outside feed the venting through the wall to the fireplace 7 If the venting is to long trim off any excess v...

Page 18: ...ite or burn as a result of using the fireplace These include metal brick ceramic concrete slate glass and plaster Adhesives must be rated for high temperatures Any mechanical fasteners used to install material must also be non combustible including wall anchors and tile spacers Materials that pass the ASTM E 136 test Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750C...

Page 19: ...ng the log set on the burner The fiber or porcelain liners sit in front NOT behind of the brick brackets as shown in Figures 61 and 62 1 From either side of the fireplace remove the lower access panel 2 The two glass spring latches are on the bottom of the glass frame Release them by pulling them away from the fireplace and down Remove the screen frame and glass frame as a unit separating them is ...

Page 20: ...ed with this fireplace may result in property damage or personal injury Attention Do not use Figure 66 to order replacement logs Refer to Page 38 Log Identification to order logs for your appropriate model number NOTICE Once the installation is complete with the glowing embers and log set in place operate the fireplace to verify flame appearance If there are flames directly impinging a log turn of...

Page 21: ...H on to burner tabs 6 and 2 Place Log J onto burner tab 3 Refer to the images on this page LOG PLACEMENT LSU24SPF 2 Place Log A on to burner pins 7 8 9 10 and 11 Refer to the images on this page 36092 2 0316 Page 41 36092 2 0316 Page 40 ...

Page 22: ...he pin on Log A Refer to the images on this page LOG PLACEMENT LSU24SPF 4 Place Log I onto burner tab 1 and the left pin on Log E Place Log F onto burner tab 5 and the right pin on Log E Refer to the images on this page 36092 2 0316 Page 43 36092 2 0316 Page 42 ...

Page 23: ... 5 Place Log B onto burner tab 13 and left pin on Log A Place Log C onto burner tab 14 Place Log K onto burner tabs 12 and 16 Refer to the images on this page LOG PLACEMENT LSU24SPF 36092 2 0316 Page 45 36092 2 0316 Page 44 ...

Page 24: ...r preference Do not place them on the burner LOG STONE IDENTIFICATION DG30MX Description Part Number Front View Top View Stone A 36031 Stone B 36030 Stone C 36029 Stone D 36032 Stone E 36033 Stone F 36037 Stone G 36034 Stone H 36035 Stone I 36036 Log J 36039 Log K 36044 Attention When ordering parts it is very important that part number and description coincide 36092 2 0316 Page 47 36092 2 0316 Pa...

Page 25: ... Refer to Page 47 48 Log and Rock Identification to order logs for your appropriate model number NOTICE Once the installation is complete with the glowing embers and log set in place operate the fireplace to verify flame appearance If there are flames directly impinging a log turn off fireplace then remove the glowing ember material directly below where the flame impingement occurred This should e...

Page 26: ... I onto the false floor as shown below Refer to the images on this page LOG STONE PLACEMENT DG30MX 2 Place Stone A onto burner pins 7 and 8 Place Stone B onto burner pins 9 and 10 Place stone C onto burner pin 11 and burner tab 12 Refer to the images on this page 36092 2 0316 Page 51 36092 2 0316 Page 50 ...

Page 27: ...16 Place Stone H onto the false floor as shown below Refer to the images on this page LOG STONE PLACEMENT DG30MX 4 Place Log P onto burner tab 2 and center pin on Stone B Place Log L onto burner tab 4 and pin on Stone G Refer to the images on this page 36092 2 0316 Page 53 36092 2 0316 Page 52 ...

Page 28: ...3 and right pin on Stone B Refer to the images on this page LOG STONE PLACEMENT DG30MX 6 Place Log J onto burner tab 6 and pin on Stone E Place Log K onto burner tab 15 and pin and Stone C Place Log M onto burner tab 17 and pin on Stone D Refer to the images on this page 36092 2 0316 Page 55 36092 2 0316 Page 54 ...

Page 29: ...e gas control knob and the pilot will stay ON Allow the pilot flame to burn an additional one to two minutes before you turn the gas control knob from the PILOT position to the ON position This allows the millivolts current to build up to a sufficient level to operate the gas control properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labe...

Page 30: ...this installation but can be used to secure remote receiver Refer to remote control installation and operating instructions for more details on remote control Millivolt Control The valve regulator controls the burner pressure which should be checked at the pressure test point Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Use test point A...

Page 31: ...ine too narrow diameter of pipe or low line pressure Consult with plumber or gas supplier c No LP in tank Check LP propane tank Refill tank 2 Pilot will not stay lit after carefully following lighting instructions a Defective thermocouple Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement Ensure the thermocouple connection at the gas valve is fu...

Page 32: ...e flame height and clockwise to LO to decrease the flame height OPTIONAL REMOTE CONTROLS Optional remote controls are available for use with this fireplace It is recommended that the remote receiver be placed either in a wall outlet box with extended wiring on the fireplace hearth or in the control compartment area as far forward in the insert as possible The placement options for the remote recei...

Page 33: ...ce technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Turn off all electric power to the appliance if service is to be performed if applicable 2 Gain a...

Page 34: ...36092 2 0316 Page 67 36092 2 0316 Page 66 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING ...

Page 35: ... is hot It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside of the glass and causes lint dust and other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and w...

Page 36: ...R7611 PILOT ASSEMBLY MV 19 R10423 R10424 PILOT ASSEMBLY IP 20 36060 36060 VALVE BRACKET 21 35038 35038 BURNER TUBE 22 R2423 R2423 5 16 TUBE FITTING STRAIGHT 23 R7577 R7578 VALVE MV 23 R11125 R11126 VALVE IP 24 R10882 R10882 ELBOW 3 8 NPT X 3 8 FLARE 25 R9760 R9760 PIEZO IGNITOR 26 R3436 R3436 SWITCH 27 36045 36045 PIEZO AND SWITCH BRACKET 28 R11127 R11127 CONTROL BOARD MODULE 29 29382 29382 MODULE...

Page 37: ...T INLET VENT 17 30975 30975 FLUE OUTLET 18 M170 M170 FLUE GASKET 19 R7612 R7611 PILOT ASSEMBLY MV 19 R10423 R10424 PILOT ASSEMBLY IP 20 36060 36060 VALVE BRACKET 21 35038 35038 BURNER TUBE 22 R2423 R2423 5 16 TUBE FITTING STRAIGHT 23 R7577 R7578 VALVE MV 23 R11125 R11126 VALVE IP 24 R10882 R10882 ELBOW 3 8 NPT X 3 8 FLARE 25 R9760 R9760 PIEZO IGNITOR 26 R3436 R3436 SWITCH 27 36045 36045 PIEZO AND ...

Page 38: ...f any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water In the event of a natural disaster tornado earthquake fire etc have a qualified technician inspect the fireplace for damage or potential gas leaks Repair or replace any damaged components before operati...

Page 39: ...ant and you think you should assume you have a leak Then take the same immediate action recommended above for the occasion when you do detect the odorized LP Gas If you experience a complete gas out the container is under no vapor pressure turn the tank valve off immediately If the container valve is left on the container may draw in some air through openings such as pilot light orifices If this o...

Page 40: ...nce Travel diagnostic costs and freight charges on warranted parts to and from the factory Claims that do not involve defective workmanship or materials Unauthorized service or parts replacements Removal and reinstallation cost Inoperable due to improper or lack of maintenance How To Get Service To make a claim under this warranty please have your receipt available and contact your installing deal...

Page 41: ...rt Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer www empirecomfort com ...

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