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26996-7-0411

Page 11

vENTING AND INSTALLATION

vent System Approvals

Figure 8 

shows the vent termination caps and systems approved 

for use with these models. Approved vent system terminations are 

labeled for identification. 3-inch diameter listed flexible aluminum 

or stainless steel gas vent is used for both the incoming combustion 

air and exhaust vent pipes. NO OTHER VENTING SYSTEMS OR 

COMPONENTS MAY BE USED. Detailed installation instructions 

are included with each vent termination kit and should be used in 

conjunction with this manual.

Horizontal Venting

The  vent  system  on  this  model 

CANNOT 

be  terminated 

horizontally.

vertical venting

The inlet and exhaust vent pipes 

MUST 

be connected to the proper 

collars on the unit 

AND 

to the termination cap or the unit will not 

operate. The intake vent collar is identified by a stamped “I” on the 

top collar sliding vent plate assembly.

 

WARNING

MAJOR  U.S.  BUILDING  CODES  SpECIFY  MINIMUM 

CHIMNEY AND/OR vENT HEIGHT ABOvE THE ROOF TOp. 

THESE  MINIMUM  HEIGHTS  ARE  NECESSARY  IN  THE 

INTEREST OF SAFETY. SEE FIGURES 8 THROUGH 10 FOR 

MINIMUM HEIGHTS, pROvIDED THE TERMINATION CAp IS 

AT LEAST 2-FEET FROM A vERTICAL WALL AND 2-FEET 

BELOW A HORIZONTAL OvERHANG.

Note: 

This also pertains to vertical vent systems installed on the 

outside of the building.

 

WARNING

THE EXHAUST pIpE MUST ONLY BE CONNECTED TO THE 

EXHAUST STARTING COLLAR OF THE UNIT AND TO THE 

EXHAUST COLLAR OF THE TERMINATION CAp.
THE INLET AIR pIpE MUST ONLY BE CONNECTED TO THE 

INLET AIR STARTING COLLAR OF THE UNIT AND TO THE 

INLET AIR COLLAR OF THE TERMINATION CAp. BOTH THE 

INLET vENT AND THE FLUE vENT MUST BE CONNECTED 

FROM THE INSERT TO THE vENT TERMINATION CAp.

NOTICE

The  minimum  vertical  vent  rise  is  10  feet  and  the 

maximum  vertical  vent  rise  is  35  feet.  These  dimensions  are 

measured from the starting collars of the unit to the end of the last 

section of vent pipe. 

See Figure 8.

NOTICE

The damper of the masonry chimney may need to be 

removed to allow installation of the flexible-vent pipe.

When installing into a zero clearance, factory built wood-burning 

fireplace, the use of the DVKI Round Vertical Termination Kit should 

allow you to mount the vent adaptor and cap to the exposed  round 

chimney pipe easily.

Connecting the vent pipe

 

CAUTION

Sharp edges. Always use gloves when installing.

Install the 3-inch flexible vent pipes down through the chimney.

Attach  the  pipe-to-cap  adaptor  to  the  termination  cap  and  the 

top of the flexible vent pipe, then install the cap to the top of the 

chimney. 
Remove the vent slide plate assembly from the top of the insert. 

See  Figure  7. 

Trim  off  excess  venting  then  attach  and  secure 

the bottom ends of the flex pipes to the starting collars with the 

adjustable band clamps provided. Slide the gas insert into place, 

and position any excess flex vent pipe back up into the chimney. 

Begin installation of the insert into the fireplace opening. Align the 

vent  slide  plate  assembly  with  the  guides  located  on  top  of  the 

insert. Work the insert inch by inch into the fireplace cavity as you 

pull forward on the vent slide plate assembly. Do not use excessive 

force on the vent slide plate. Once the vent slide plate is close to 

seating, install the vent bolt through the center hole of the insert 

top flange, and into the vent slide plate nut. Using a wrench or 

socket, tighten the bolt until the vent slide plate is seated forward 

completely. 

positioning, Leveling, and Securing Insert

1.  Place the insert into position.

NOTICE:

 The front flanges of the insert (without surround panels) 

should be set at approximately 1”(inch) in front of the face of the 

fireplace.

2.  Level the insert from side to side and front to back.

3.  If necessary, use the leveling bolts included in the instruction 

pack. Screw the legs into the nuts installed in the bottom of 

the insert. Turn legs in until insert is level. 

 

 

Note: If desired, it is acceptable to attach metal strapping or 

brackets (not provided) from the fireplace cavity to the insert 

outer  jacket  to  secure  the  Firepace  Insert  to  the  fireplace 

hearth or opening.

 

CAUTION

TO AVOID DOWNDRAFTS AND/OR COLD AIR PROBLEMS, 

IT IS RECOMMENDED TO SEAL OFF THE AREA BETWEEN 

THE  TERMINATION  CAP  AND  THE  TOP  OF  THE  SOLID-

FUEL  CHIMNEY  OPENING  INTO  WHICH  THE  VENT  CAP 

HAS BEEN INSTALLED.

Figure 7

Summary of Contents for DV25IN33L(N

Page 1: ...sed GAS FIRED Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier fro...

Page 2: ...nation 13 Alternate ON OFF Switch Installation 14 Surround Panel Installation 15 Blower Accessory Information 16 Log Placement 17 Operating Instructions 18 Standing Pilot Lighting Instructions 19 Standing Pilot Wiring 20 Standing Pilot Troubleshooting 21 Insert Maintenance and Service 22 Decorative Accessories 23 Insert Parts View 24 Insert Parts List 25 Master Parts Distributor List 26 How To Ord...

Page 3: ... glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a qualified service person The appliance shouldbeinspectedbeforeuseandatleastannually by a qualified servic...

Page 4: ...perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled ol...

Page 5: ...h the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New York N Y 10036 Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and comp...

Page 6: ...himney pipe DVVK3FV Vertical Vent Kit 25 Two pieces of 25 FlexVent Rectangle Cap Flashing connectors and clamps Recommended when installing to a square or rectangular clay flue DVK35 Vent Extension Kit 35 flex vent extension section with 2 connectors and 4 clamps NOTICE When installing vent caps special locally made flashings may be required to properly seal the vent system to the existing chimney...

Page 7: ... 28 14 1 2 11 1 8 25 1 4 12 3 4 17 18 5 16 27 6 3 4 9 20 25 5 8 40 DV33IN 22 3 4 31 16 14 1 8 28 1 4 14 1 4 18 3 4 21 5 16 30 8 1 4 10 1 2 21 1 2 28 5 8 43 DV35IN 24 3 4 34 16 16 1 8 31 1 4 14 1 4 21 3 4 23 5 16 33 8 1 4 10 1 2 23 30 5 8 46 A D C B Figure 2 Fireplace Opening Dimensional Information Sizing MINIMUM FIREPLACE OPENING DIMENSIONS MODEL NO HEIGHT A FRONT WIDTH B DEPTH C REAR WIDTH D DV2...

Page 8: ...tation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles Figure 4 8 MINIMUM CLEARANCE TO PERPENDICULAR COMBUSTIBLE SIDE WALL FROM EDGE OF DOOR FRAME Figure 3 Distance from Face of Fireplace Height Above Top of Insert A 10 N 23 B 9 1 4 O 22 C 8 3 4 P 21 D 8 Q 20 E 7 1 4 R 19 F 6 1 2 S 18 G 6 T 17 H 5 1 4 U 16 I 4 1 2 V 15 J 3 3 4 W 14 K 3 X 13 L 2...

Page 9: ...one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa at the valve outlet with the inlet pressure to the valve...

Page 10: ...grill area should be left open NOTICE Surround panel kits have been tested and approved to cover existing air circulation vents or grills NOTICE Cutting of sheet metal parts of a fireplace in order to install the fireplace insert is prohibited WARNING Only the surround as supplied may be used to cover inte gral grills on the solid fuel burning fireplace No other com ponents such as shrouds sheet m...

Page 11: ...o a zero clearance factory built wood burning fireplace the use of the DVKI Round Vertical Termination Kit should allow you to mount the vent adaptor and cap to the exposed round chimney pipe easily Connecting the Vent Pipe CAUTION Sharp edges Always use gloves when installing Install the 3 inch flexible vent pipes down through the chimney Attach the pipe to cap adaptor to the termination cap and ...

Page 12: ...ENT CONNECTION RETAINER SCREWS MAY BE INSTALLED THROUGH THE VENT CLAMPS TO ENSURE POSITIVE SECUREMENT OF VENTING SCREWS ADDED THROUGH VENT CLAMPS TO RETAIN VENTING TO COLLARS RECOMMENDED USE HIGH TEMP SEALANT ON VENT CONNECTIONS USE HIGH TEMP SEALANT ON VENT CONNECTIONS ROUND TERMINATION CAP DVKI KIT ROUND CO LINEAR TO CO AXIAL ADAPTOR BLOWER ACCESS COVER PLATE BLOWER POWER CORD OPTIONAL LOW VOLTA...

Page 13: ...pping out at joints or seams Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs or having exterior portions of the system exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and consequently loosened Also check mechanical supports such as wall straps or plumbers tape for rigidity Determinin...

Page 14: ...und panel assembly against the face of the insert and align the lower retaining tabs with the notches on the insert sides Lift the surround panel assembly slightly until the bot tom return flange top panel is positioned over the top flange on the insert This secures the surround panel assembly to the insert without screws Traditional Cast Iron Surrounds WIRING FROM MILLIVOLT GAS VALVE ON OFF SWITC...

Page 15: ...N FINISHING THE FIREPLACE INSERT NEVER OB STRUCT OR MODIFY THE AIR INLET OUTLET LOUVERS ON THE FIREPLACE INSERT IN ANY MANNER NOTE INSTALL SURROUND PANELS SO THAT THE TOP PANEL RETURN FLANGE SLIDE S OVER THE TOP FLANGE ON THE INSERT 1 Ref SURROUND PANEL ASSEMBLY ENGAGE SIDE PANEL HOOKS WITH THE NOTCHES PROVIDED ON THE SIDE FLANGES Figure 14 Figure 15 ...

Page 16: ...BTU input level setting control by adjustment of the HI LO knob located on the gas valve Blower removal instructions Servicing or removal of the blower system must be performed by a qualified service person If the blower assembly Item 45 page 24 must be replaced the following steps are recommended for removal 1 Turn off gas and disconnect the electrical supply 2 Remove the glass door assembly 3 Re...

Page 17: ...the firebox on top of the rear log support NOTICE DV25IN models incorporate two small tabs in the rear log support that keep the back log positioned correctly DV33IN models have one small tab in the rear log support to ensure the back log is in the correct position The DV35IN models will have two tabs bent forward in the rear log support to ensure proper left to right positioning of the log plus o...

Page 18: ...nutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 FollowtheSAFETYandLIGHTINGINSTRUCTIONSforstanding pilot controls found in this manual and on labels found in control compartment behind the door assembly WARNING During the in...

Page 19: ...F ON switch to desired setting FOR YOUR SAFETY READ BEFORE LIGHTING Warning If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be sure to...

Page 20: ...O THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED WARNING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROL WIRING ERRORS CAN CAUSE IM PROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING For Standing Pilot Ignition Wiring Appliance Requirements WARNING DO NOT CONNECT 110 120 VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE D...

Page 21: ...tions from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The metershouldread350millivoltsminimum whileholdingthe valve knob depressed in the pilot position with the pilot lit and the REMOTE OFF ON switch in the OFF position Replace th...

Page 22: ...re that no debris is interfering with the flow of air Inspect entire vent system for proper function Cleaning Logs Use a soft brush attachment on a vacuum cleaner to gently remove dust or soot deposits from logs and burner Cleaning Glass Door Frequency After the first 3 to 4 hours of use As necessary after initial cleaning By Home owner Task Remove and clean glass after the first 3 to 4 hours of u...

Page 23: ...ormation beyond what your dealer can furnish contact Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 Black Gold Finish Hammered Pewter Brushed Stainless Black Gold Finish Hammered Pewter Brushed Stainless Black Gold Finish Hammered Pewter Brushed Stainless Black Black Black Black Black Standard Gold Finish Hammered Pewter Brushed Stainless Black Used to finish off b...

Page 24: ...26996 7 0411 Page 24 INSERT PARTS VIEW 14 34 35 36 37 38 39 40 41 42 44 47 46 11 10 5 7 8 32 33 32 4 6 7 45 43 1 2 3 1 9 17 19 18 22 23 31 21 24 20 13 26 27 30 29 28 15 30 16 25 12 48 ...

Page 25: ... LP 20 R9189 R9189 R9189 GASKET PILOT 21 R5676 R5676 R5676 AIR SHUTTER 22 P253 P253 P253 FITTING ORIFICE ANGLED 23a P286 P243 P244 ORIFICE MAIN BURNER NAT 23b P214 P250 P210 ORIFICE MAIN BURNER LP 24 23311 25541 25541 BURNER ASSEMBLY 25 22959 22959 22959 VALVE BRACKET 26 22739 22738 22738 TUBING ASSEMBLY 27 22973 22973 22973 SHIELD VALVE 28a R7577 R7577 R7577 VALVE SIT GAS NAT 28b R7578 R7578 R757...

Page 26: ...treet Hartford CT 06114 Phone 860 722 2433 Toll Free 800 243 9360 Fax 860 293 0479 Toll Free Fax 800 274 2004 Websites www fwwebb com www victormfg com Parts Heater Hearth and Grills MASTER PARTS DISTRIBUTOR LIST Parts Not Under Warranty Parts can be ordered through your Service Person Dealer or a Master Parts Distributor See this page for the Master Parts Distribu tors list For best results the s...

Page 27: ...26996 7 0411 Page 27 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes ...

Page 28: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer www empirecomfort com ...

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