Empire Comfort Systems Boulevard DVLL60BP90K-2 Installation Instructions Manual Download Page 49 | Manualshive

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Summary of Contents for Boulevard DVLL60BP90K-2

Page 1: ...f burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals NOTE Barrier required may be sold separately INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference GAS FIRED INSTALLATION INSTRUCTIONS WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exact...

Page 2: ...it s necessary to determine Gas supply piping right side entrance Electrical supply requirements 120V 60Hz 1 Amp right side entrance DVLL60BP models include the factory installed Accent Light assembly Proper opening size of framing required for installation of the fireplace The framing of the fireplace will determine how the fireplace finishing materials will be applied Refer to the installation i...

Page 3: ...nction Box Cover 1 9 Duplex Receptacle 1 10 Flue Restrictor Assembly 1 11 Battery Box 1 12 Grommet 5 8 DIA 1 13 Wire Assembly Module to Interface 2 A 10 x 1 2 Screw 22 B 8 x 1 Self Drilling Screw 15 C Nailing Flange 4 For use in mounting non combustible board to standoffs See Parts Lists on pages 50 for ordering replacement parts Do not order batteries bolts screws washers or nuts They are standar...

Page 4: ...Vent Vertical Termination 29 Vertical Termination 30 31 DVVK 5F Flex Vent Instructions 32 33 Framing And Finishing 34 35 Liner Installation 36 Glass Placement 37 Multifunction Remote Operating Instructions 38 45 Control System Troubleshooting 46 47 Lighting Instructions 48 Parts View 50 Parts List 51 Component Wiring Diagram 52 Maintenance And Service 53 57 Important Safety Information 58 Safety I...

Page 5: ... or use of the fireplace can cause serious injury or death from fire burns explosions or carbon monoxide poisoning The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West 42nd St New York N...

Page 6: ...eight without standoff 36 5 16 in 36 5 16 in Width 73 in 73 in Depth 18 5 8 in 18 5 8 in Gas Inlet Shut off Valve pipe 1 2 in NPT 1 2 in NPT Vent Size 5 x 8 5 x 8 NOTICE Air shutter settings are factory minimum settings Some venting configurations may require minor air shutter adjustments for optimum performance GAS SUPPLY PRESSURES Dimensions In Inches Water Column W C GAS TYPE MAXIMUM MINIMUM MA...

Page 7: ...N A DVLL60BP models require either a Ridgeback Liner or a Porcelain Liner The fireplace must have a liner installed prior to operation NOTICE If the optional blower kit is desired installation into the fireplace through the rear access panel is easier prior to placing the fireplace into the framed out location For application and the amount of crushed glass to use refer to the Glass Placement sect...

Page 8: ...ve remove the 11 screws holding rear blower access cover plate then lay the access plate on the floor See Figure 1 Figure 1 3 Use a rag to wipe the inside bottom of the fireplace where the blowers will be placed to remove dirt or construction dust 4 Place blowers on the floor behind the fireplace Position the blowers with the two black connecting wires and green ground wire towards the left hand s...

Page 9: ...e blower base bracket is about even with the left edge of the access opening Route the wiring away from the blower wheel See Figure 5 Figure 5 8 Next install the right hand blower assembly towards the right side of the access opening The right hand edge of the blower base bracket should be about even with the right edge of the access opening Route wiring away from the blower wheel See Figure 6 Fig...

Page 10: ...brackets are pulled rearward against the bottom flange of the fireplace The magnets on the blower base bracket will keep the blowers in place See Figure 8 Figure 8 11 Re attach the Blower Access Panel with the 11 screws removed in step 2 See Figure 1 12 Blower installation is complete ...

Page 11: ... side of the box to the centerline of vent 36 9 16 J Depth from back of box to centerline of top vent 7 1 8 K Height from the bottom of the box to the gas line opening 14 3 4 L Depth from the front of the box to gas line opening 14 11 16 M Depth from rear of box to gas line opening 3 3 4 N Glass height 15 O Glass width 60 P Depth from front of box to centerline of vent 12 3 8 Q Distance from floor...

Page 12: ...LING TO BOTTOM OF VENTED OPENING 57 5 8 MIN 146cm 65 MIN 165cm Figure 11 MANTEL CHART TOP EDGE OF FIREPLACE OPENING H 22 34 12 A 3 MINIMUM NON COMBUSTIBLE MATERIAL ZONE INDEX LETTER DISTANCE FROM FIREPLACE OPENING in inches DISTANCE FROM FINISHED WALL in inches A 34 12 B 34 10 C 32 8 3 8 D 30 6 5 8 E 28 5 F 26 3 3 8 G 24 1 3 4 H 22 0 Figure 12 Television Considerations Installing a television abov...

Page 13: ...llingthisfireplaceagainstanexteriorwall insulate to applicable insulation codes When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a minimum of 8 inches clearance must be maintained from the perpendicular wall and the front opening of the fireplace LOCATING FIREPLACE ROOM DIVIDER INSTALLATION FLUSH WALL INSTALLATION ISLAND INSTALLATION CABINET INSTALLATION...

Page 14: ...l and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall Venting termination shall not be recessed into wall or siding ATTENTION Vinyl Soffit Vinyl Ceiling Vinyl Overhang Disclaimer Clearances are to heat resistant material i e wood...

Page 15: ...l distance of 2 feet 61 cm from the center line of the terminal 24 in 61 cm 24 in 61 cm L Clearance above paved sidewalk or paved drive way located on public property 7 ft 2 13 m 7 ft 2 13 m E Clearance to unventilated soffit 12 in 30 cm 12 in 30 cm M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm F Clearance to outside corner 6 in 15 cm 6 in 15 cm 1 In accordance with the c...

Page 16: ...ne that is capped on the bottom in which condensation and foreign particles may collect Figure 16 Installing a New Main Gas Shut Off Valve Check Local Code Each fireplace should have its own manual gas shut off valve A manual main gas shut off valve should be located in the vicinity of the fireplace Where none exists or where its size or location is not adequate contact your local authorized insta...

Page 17: ...of 10 8 in w c 2 68 kPa for the purpose of input adjustment to a maximum of 14 0 in w c 3 484 kPa CAUTION If one of the procedures results in pressures in excess of 1 2 psig 14 in w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition GAS VALVE OUTLET PRESSURE TAP INLET PRESSURE TAP Figure 17 Gas Line Connection Remove the access panel from the right side of the fireplace s...

Page 18: ...should be attached to the green ground screw See Figure 19 BLACK HOT BRASS SCREWS JUNCTION BOX GROUND SILVER SCREWS GREEN SCREW WHITE NEUTRAL 120 VOLT POWER SUPPLY Figure 19 Install the receptacle into the junction box Attach cover plate After the wiring is completed to the junction box and receptacle install the junction box to the lower right side of the fireplace as shown in Figure 20 Insert th...

Page 19: ...located inside the fireplace near the gas valve See Figure 22 Locate and install the 5 8in diameter plastic snap in grommet over the low voltage battery and interface extension harnesses at the right side of the fireplace Snap the grommet into the hole in the side of the fireplace just under the access panel opening See Figure 22 Run the extension wiring to the user interface wall box and connect ...

Page 20: ...rements of local building codes Therefore you MUST check local building codes to determine the requirements to these steps A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapor and ai...

Page 21: ...lush or 1 2in set back depths See Figure 26 FLUSH SET BACK MIDDLE MOUNT BRACKETS 3 TOP FRONT EDGE OF FIREPLACE Figure 26 Vent Pipe Clearance NOTICE Maintain one inch of clearance around vertical vent pipe See Figure 27 For horizontal vent maintain a minimum 1 inch clearance to the bottom and sides of the vent and 3 inch clearance to combustibles above the vent pipe See Figure 28 VENT PIPE 1 MINIMU...

Page 22: ...g surfaces 1 A flat hard combustible or non combustible surface 2 A raised wooden platform VERTICAL 90 DEGREE ELBOW WITH HORIZONTAL TERMINATION 2 610mm 12 MINIMUM 305mm VERTICAL VENT REQUIRED MAXIMUM HORIZONTAL RUN WITH MINIMUM VERTICAL RISE AND 90 ELBOW Figure 33 Finishing Options Non Combustible board installed over the fireplace face framing bracket flush See Figure 29 Non Combustible board ins...

Page 23: ...1 in 12 in 18 in 20 1 2 in 11 in 13 1 2 in Figure 34 CORNER INSTALLATION VERTICAL 90 DEGREE ELBOW TO HORIZONTAL OUT THE WALL 12 in minimum rise before elbow NOTE DIMENSIONS SHOWN WITH FRAMING SET BEHIND THE FIREPLACE FACE A D B C Model A B C D DVLL60BP 113 5 8 in 57 80 1 2 in 31 5 8 in Figure 35 NOTE Corner installation will require more vertical vent pipe than just the minimum required depending ...

Page 24: ...nner flue joints do not require any sealant VENT SYSTEM IDENTIFICATION VENT SYSTEMS The following vent systems are acceptable for use with the DVLL60BP90 series fireplaces Simpson Duravent GS 5in 8in American Metal Products 5in 8in Selkirk Direct Temp 5in 8in Security Secure Vent 5in 8in Excel DV Venting 5in 8in Empire Flexvent Kit DVVK 5F BDM 5in 8in Metal Fab 5in 8in Figure 36 FLASHING STORM COL...

Page 25: ...ictor up into the flue collar and position it as shown in Figures 38 and 39 Then re install the flue baffle REMOVE BAFFLE TO INSTALL FLUE RESTRICTOR FLUE RESTRICTOR Figure 38 REMOVE BAFFLE TO INSTALL FLUE RESTRICTOR FLUE RESTRICTOR Figure 39 Figure 40 A1 CENTER OF ELBOW STRAIGHT OUT MINIMUM A2 CENTER OF ELBOW STRAIGHT OUT MINIMUM FIREPLACE SERIES HARD ELBOW DIMENSIONS A1 B C D DVLL60 54 3 4 in 5 3...

Page 26: ... wall running parallel to vent termination U INSTRUCTIONS Instructions Original Graphics DVLL60BP DVLL Vent Cap Clearance 061515 Figure 42 Below Grade Installation When it is not possible to meet the required vent termination clearances of 12 inch 305 mm above grade level a snorkel kit is recommended It allows installation depth down to 7 inch 178 mm below grade level The 7 inch 178 mm is measured...

Page 27: ...ter of the termination must not be less than 7 feet 6 inches SPECIAL NOTE For each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 inches Reduce by 3 feet for every 90 elbow This does not apply if the 45 elbows are installed on the vertical part of the vent system Example According to the chart the maximum horizontal vent length is 20 feet and if two...

Page 28: ...l MAXIMUM Dimensions in inches 12 66 72 24 80 132 11ft 36 91 204 17ft 48 103 240 20ft Figure 46 Two 90 Elbows NOTE Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 feet from the total horizontal measurement for each 45 elbow installed horizontally EXAMPLE VENT RUNS INITIAL PIPE LENGTH A Vertical B Horizontal MAXIMUM Dimensions in inches ...

Page 29: ...ntal run is 100 of vertical but cannot exceed 20 feet Figure 50 Three 90 Elbows NOTE Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 feet from the total horizontal measurement for each 45 elbow installed horizontally EXAMPLE VENT RUNS INITIAL PIPE LENGTH A Vertical MINIMUM B Horizontal MAXIMUM Dimensions in inches 12 120 10ft 186 15ft 6...

Page 30: ...these cases increasing the vent height may solve this problem Installing the Vent System in a Chase A chase is a vertical box like structure built to enclose the gas fireplace and or its vent system Vertical vent runs on the outside of a building may be but are not required to be installed inside a chase CAUTION Treatment of firestop spacers and construction of the chase may vary with the type of ...

Page 31: ... as rust spots or streaks and in extreme cases holes Replace damaged components should immediately 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for evidence of excessive condensate such as water droplets forming in the inner liner and subsequently dripping out at joints Condensate can cause corrosion of caps pipe and fittings It may ...

Page 32: ... stretch the spacer springs to about 15 inches long and wrap them around the flue then interlock the ends of each spring Maintain equal distance between spring spacers Figure 57 5 FLEX VENT PIPE SPACER SPRING 8 FLEX VENT PIPE Figure 58 3 Attach a 6 inch piece of hard pipe to raise the connection point above the fireplace 4 Use existing 8 inch diameter inlet collar to attach outer vent pipe 5 Insta...

Page 33: ...he adapter into the fireplace flue Secure the flue adapter to the fireplace flue with a minimum of two screws provided See Figure 59a Or 10b If using the SD58DVA FCF Vent Connector apply sealant to the inside of the 5 diameter flex flue pipe then connect the flex flue to the 5 flue takeoff on the SD58DVA FCF Connector Use a 5 diameter band clamp and a minimum of two screws to secure the flex flue ...

Page 34: ...es through an interior wall an exterior wall or a ceiling These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system Horizontal Firestops Horizontal runs in the vent system which pass through either interior or exterior walls require the use of wall firestops on both sides of the wall through which the vent passes Position the ...

Page 35: ...and framed hole See Figure 64 If the area above the ceiling is an attic position and secure the firestop on top of the previously framed hole See Figure 65 NOTE Remove insulation from the framed area in the attic before installing the firestop and or vent pipes Figure 63 Figure 64 Figure 65 Finishing Finish the walls with the material of your choice Figure 12 on Page 12 shows the minimum vertical ...

Page 36: ...ALLATION NOTE A liner is required for operation of this fireplace Refer to the instructions that came with your liner for proper installation DVP60LPZ Bronze Ridgeback Liner Kit Figure 66 DVP60LKR Black Porcelain Liner Kit Figure 67 ...

Page 37: ... the two accent glass panels into the metal retainer bracket located above the accent lights The two glass panels will be placed so they meet together at the center of the bracket 5 Replace the light cover over the accent lights 6 If applicable install Logs and Rock kit ACCENT LIGHT COVER DO NOT COVER WITH CRUSHED GLASS MEDIA ACCENT LIGHT GLASS PANELS DVLL60 ACCENT LIGHT COVER DVLL48 CRUSHED GLASS...

Page 38: ...AMAGE HAZARD Excessiveheatcancausepropertydamage TheFIREPLACE can stay lit for many hours Turn off the FIREPLACE if it is not going to be attended for any length of time Always place the Transmitter where children can not reach it Not available on this model CPI Mode In the Pilot On Demand mode the pilot remains ON continuously even when the burner is turned OFF The pilot will shut off after 7 day...

Page 39: ...ith a paper clip and the IFC module will beep three times to indicate the IFC module is ready to synchronize with the transmitter within ten seconds See Figure 72 Figure 71 SWI BUTTON Figure 72 5 With the batteries already installed in the Transmitter push the On button The Receiver will beep four times to indicate the Transmitter s command is accepted and sets to the particular code of that Trans...

Page 40: ... the Receiver confirms reception of the command Remote Control Display Figure 76 Remote Flame Control The Proflame has six flame levels With the system on and the flame level at the maximum in the fireplace pressing the Down Arrow Button once will reduce the flame height by one step until the flame is turned off The Up Arrow Button will increase the flame height each time it is pressed If the Up A...

Page 41: ...ee Figure 81 To adjust the set temperature press the Up or Down Arrow Buttons until the desired set temperature is displayed on the LCD screen of the Transmitter See Figure 82 Figure 81 Figure 82 Smart Thermostat Transmitter Operation The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures As the room...

Page 42: ...eep will confirm reception of the command OFF Figure 85 OFF Figure 86 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Remote Light Control Accent Light If the fireplace is equipped with accent lights below the hearth the intensity of the lights can be controlled by the Proflame system The light has five levels of intensity plus off To activate this function use the Mode Button Figure 70 to index the l...

Page 43: ... secondary burner Pressing the Down Arrow Button will turn the secondary burner off A single beep will confirm the reception of the command OFF Figure 89 OFF Figure 90 Remote Auxiliary Relay Control optional with this fireplace The auxiliary function controls the AUX relay outlet To activate this function use the Mode Button Figure 70 to index to the AUX icon Figures 91 92 Pressing the Up Arrow Bu...

Page 44: ...s to avoid unsupervised operation To activate this function press the MODE and UP Buttons at the same time See Figure 95 To deactivate this function press the MODE and UP Buttons at the same time OFF Figure 95 Low Battery Power Detection Transmitter The life span of the remote control batteries depends on various factors quality of the batteries used the number of ignitions of the fireplace the nu...

Page 45: ...the wall control or remote control OFF for two or three seconds and then restoring a power supply back on The return of the system to normal operation must be checked under safe conditions by the user and or service personnel Using the Fireplace without a Remote Control The fireplace can be turned ON HI only and OFF with the wall switch The fireplace flame ON OFF is the only function that will ope...

Page 46: ...er See maintenance page 79 Pilot not grounded well Check ground connections Sensor Wire loose Check sensor wire terminals Gas pressure incorrect Adjust gas pressure Pilot Gas Line bent or kinked Replace pilot tube Faulty pilot Sensor bent Replace Pilot Faulty valve Replace Valve Burner takes too long to fully light Low gas pressure Check gas supply pressure Clogged or dirty carryover burner ports ...

Page 47: ...e Blocked orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Faulty valve Replace valve High altitude Adjust orifice size for altitude Backfire of burner Blocked orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Low gas pressure Check gas supply pressure Fireplace produces unwanted odors Vapors from paint hairspray glue etc Ventilate room un...

Page 48: ...LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 2 Turn OFF electric power to the appliance 3 Turn gas shut off counterclockwise to ON position 4 Wait ten minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this label If you do not smell gas go to the next step 5 Turn ON electric power to the appli...

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Page 50: ...30 50 51 37 40 42 26 27 28 38 44 43 45 47 39 41 23 24 20 21 22 52 46 48 25 54 49 55 56 57 PARTS VIEW WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury ...

Page 51: ... 31 R10933 Gasket Venturi 32 R10432 Venturi Tube 90 Degree 33 R7624 Air Shutter 34 35532 Bracket Orifice Holder 35 P280 Orifice 29 Natural 35 Orifice 31 Natural 35 P300 Orifice 48 Propane 35 Orifice 50 Propane 36 R10915 Orifice Holder Flexline 37 R11524 Wire Harness Control Module 38 R3490 Junction Box 39 27730 Junction Box Mount Bracket 40 35530 Bracket Gas Line Seal 41 34418 Control Cover Inner ...

Page 52: ...ases unless a certified kit is used WARNING ELECTRICAL GROUNDING INSTRUCTIONS This fireplace is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug CAUTION Label all wires prior to disconnection when servicing controls Wiring errors ...

Page 53: ...y to disengage the top of the door from the tab retainers on top of the firebox See Figure 97 CAUTION The glass door is wide and heavy and can be difficult to install or remove by a single person It is recommended that two people remove the glass door LIFT UP TO RELEASE FROM TABS TABS 1 2 FIREPLACE FACE PIVOT OUT GLASS DOOR ASSEMBLY Figure 97 PIVOT OUT TABS 2 LEFT UP TO RELEASE OFF THE TABS GLASS ...

Page 54: ...e in a safe location Figure 101 4 If the Logs and Rock kit or the Ridgeback Liner is installed these must be removed from the fireplace Refer to the instructions supplied with these options for removal and installation If the porcelain liner is installed only the right side liner must be removed Remove the 5 16in hex head screw at the top rear of the right side panel Pull forward on the right side...

Page 55: ... Propane Gas is heavier than air If you smell gas immediately shut off the manual valve in the gas piping to the fireplace or on Propane at the tank Do not try to light any appliance Do not touch any electrical switch or use the phone Leave the building and call your gas supplier If your gas supplier cannot be reached call the fire department 2 The gas control must be replaced if it has been flood...

Page 56: ...acturer should be done by a qualified service person 4 Do not abuse the glass by striking or hitting it WARNING Do not use Ammonia based or abrasive cleaners on glass Do not attempt to clean glass when glass is hot MAINTENANCE AND SERVICE CONT D Glass Door and Barrier Screen Removal and Replacement Refer to page 53 for removal of the barrier screen and glass door assemblies Refer to the Parts View...

Page 57: ...63 Check all latches or other door retention components for proper operation tension and relief mechanisms are free from obstructions See Page 63 Inspect the log set if applicable and decorative media if applicable for debris or damage Freshen up the glowing embers if applicable Replace batteries in the remote transmitter and receiver if applicable Inspect the venting and vent termination cap for ...

Page 58: ...intended for use with glass doors or equivalent shall emphasize that the appliance is not for use with glass doors 11 Where applicable provide a means by which the consumer can identify the barrier such as graphic representation clear description or reference marking WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting syst...

Page 59: ...rb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity Propane Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat i...

Page 60: ...rovisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight feet above grade directly in line with the exhaust vent termination for the horizontally vented gas fueled appliance or equipment The sign shall read in print size no less than 1...

Page 61: ...ase and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fol lowing illustration and part list Be ...

Page 62: ...41368 0 0120 Page 62 FIREPLACE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes ...

Page 63: ...ase Empire will repair or replace at Empire s option Duties of the Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that...

Page 64: ...omfort com Empire Comfort Systems Inc Belleville IL If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer ...

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