EMG ELDROclassic Ed 121/12 Assembly Instructions Manual Download

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Table of contents

EMG-MA-Ed23-Ed630-V2_EN_T.Nr.344029.docx

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Disconnect electrical connections .................................................................................... 68

10.2

Deinstallation ....................................................................................................................... 68

Disposal ...................................................................................................... 70

11.1

Notes on disposal ............................................................................................................... 70

Directories .................................................................................................. 71

12.1

List of figures....................................................................................................................... 71

12.2

List of tables ........................................................................................................................ 71

Annex .......................................................................................................... 73

13.1

EC Declaration of Incorporation ........................................................................................ 73

13.2

Additional applicable documents ...................................................................................... 74

Summary of Contents for ELDROclassic Ed 121/12

Page 1: ...ctions General description Electro Hydraulic ELDROclassic Thrusters Type designation Standard Series Ed 23 to Ed 630 alternating current model Status 01 2019 EMG Automation GmbH Industriestr 1 D 57482...

Page 2: ......

Page 3: ...trician 13 2 3 3 Maintenance personnel 14 2 3 4 Responsible personnel 15 2 4 Personal protective equipment 16 2 5 Electrical operating equipment 16 2 6 Operating materials and supplies 17 2 7 Alterati...

Page 4: ...46 6 2 Electrical connection 47 6 2 1 Terminal box and terminal diagram 48 6 2 2 Connecting the earth conductor 51 6 2 3 Connecting the energy supply 51 6 2 4 ELDRO devices with installed trace heati...

Page 5: ...10 1 Disconnect electrical connections 68 10 2 Deinstallation 68 11 Disposal 70 11 1 Notes on disposal 70 12 Directories 71 12 1 List of figures 71 12 2 List of tables 71 13 Annex 73 13 1 EC Declarat...

Page 6: ...able the safe and efficient handling of the Electro Hydraulic ELDRO Thruster hereinaf ter referred to as the ELDRO device These Assembly Instructions are part of ELDRO device and they must be retained...

Page 7: ...es The company EMG Automa tion GmbH cannot be held accountable for any inaccuracies or inap plicable information in these Instructions that result from substantive and technical changes after delivery...

Page 8: ...hnical data This signal word denotes a directly impending danger If this danger is not avoided this will result in death or serious physical injuries This signal word denotes a potential danger If thi...

Page 9: ...es if not observed Measures for avoidance prohibitions Danger sign The danger sign denotes warnings that warn of physical injuries Source of danger The source of the danger indicates the cause of the...

Page 10: ...movement and manipulation time e g friction and mass of connection elements Lifting valve H Valve to reduce the lifting speed Lifting and lowering valve HS Valves to reduce the lifting and lowering sp...

Page 11: ...arts into one unit as a device The safety of this unit must preclude any hazards that are caused by the control and operation of the system ELDRO devices serve the purpose of applying rectilinear oper...

Page 12: ...ge supply leads to the lifting rod being retracted are prohibited due to the associated risk of accidents 2 3 Qualification of personnel Qualified personnel must be assigned with the intended use of t...

Page 13: ...n transport storage assembly and disposal of ELDRO devices Know how and experience relating to electrical mechanical and hydraulic equipment on the components of the ELDRO devices Mode of operation of...

Page 14: ...by the operator with the servicing of the plant and they have the following know how Know how and experience relating electrical mechanical and hy draulic equipment on the components of the ELDRO devi...

Page 15: ...Table 3 Responsible personnel Activity Zust ndiges Personal Manufacturer or ser vice partner author ised by the manu facturer Trained personnel Trained electrician Maintenance personnel Transport x A...

Page 16: ...from power Secure against restarting Ensure voltage free condition Ground and short circuit Cover or shield neighbouring parts that are under voltage Regular inspections for damages on insulation and...

Page 17: ...ling vapours or mists must be avoided Spilled or leaked operating media and auxiliary supplies must be absorbed immediately using a binding agent and be disposed of Containers with flammable materials...

Page 18: ...codes Figure 1 Type designations and type codes 1 Ed ELDRO alternating current model Eg ELDRO direct current model 2 Lifting force in daN 3 Length of stroke in cm 4 Symbols of replacement and special...

Page 19: ...tandard 12 Equipment 2 Serial number 13 Length of stroke mm 3 Lifting force in N 14 Year built 4 Operating mode 15 Switching operations per hour 5 Start up time in 16 Voltage 6 Switching operation typ...

Page 20: ...6 400 8 400 10 450 8 500 8 500 10 630 8 630 9 630 10 Lifting force N 4 000 4 000 4 000 4 500 5 000 5 000 6 300 6 300 6 300 Length of stroke mm 60 80 100 80 80 100 80 90 100 Lifting force Ncm 24 000 3...

Page 21: ...40 50 50 Table 7 Key data Long stroke Thrusters Ed400 12 Ed450 20 ELDRO type Ed 400 12 450 12 450 20 Lifting force N 4 000 4 500 4 500 Length of stroke mm 120 120 200 Lifting force Ncm 48 000 54 000 9...

Page 22: ...d 23 5 H Lifting valve 1 d spring S Lowering valve 2 non tensioned device lifted 3 tensioned device in braking state The base mounting for Ed 23 5 1 and Ed 23 5 2 can be installed at an offset of 90 n...

Page 23: ...4 50 26 12 12 16 20 16 20 160 80 80 40 Ed 23 5 2 272 50 26 12 12 16 20 16 20 160 80 80 40 Table 9 Dimensions Ed 23 5 2 Type O P R S T U V W a b c d e z Ed 23 5 200 16 92 110 18 100 100 20 55 85 75 15...

Page 24: ...vice lifted 3 tensioned device in braking state Dimensions Table 10 Dimensions Ed 30 5 1 Type A B C D E1 F G2 G1 2 H K L M N Ed 30 5 370 50 34 15 16 25 16 218 160 80 80 40 Table 11 Dimensions Ed 30 5...

Page 25: ...3 4 EMG MA Ed23 Ed630 V2_EN_T Nr 344029 docx 25 74 3 4 3 Types Ed 50 6 Ed 80 6 Ed 50 12 Ed 80 12 Figure 5 Type Ed 50 6 H Lifting valve 1 d spring S Lowering valve 2 non tensioned device lifted 3 tensi...

Page 26: ...Dimensions Ed 80 6 1 Type A B C D E1 F G2 G1 2 H K L M N Ed 80 6 450 50 36 18 20 30 20 24 23 195 97 120 60 Table 15 Dimensions Ed 80 6 2 Type O P R S T U V a b c d e z Ed 80 6 254 22 90 217 67 120 12...

Page 27: ...8 Dimensions Ed 80 12 1 Type A B C D E1 F G2 G1 2 H K L M N Ed 80 12 530 120 36 18 20 30 20 24 23 195 97 120 60 Table 19 Dimensions Ed 80 12 2 Type O P R S T U V a b c d e z Ed 80 12 254 22 90 297 67...

Page 28: ...1 12 Ed 400 10 Ed 185 16 Ed 301 15 Ed 350 20 Ed 450 8 Ed 450 10 Ed 630 9 Ed 630 10 Ed 630 8 Ed 500 Figure 6 Type Ed 121 6 H Lifting valve 2 non tensioned device lifted S Lowering valve 3 tensioned dev...

Page 29: ...Dimensions Ed 201 6 Table 22 Dimensions Ed 201 6 1 Type A B C D E1 F G2 H K L M N Ed 201 6 645 60 38 25 25 40 25 35 240 112 90 40 Table 23 Dimensions Ed 201 6 2 Type O P R S T U V a b c d e z Ed 201...

Page 30: ...15 0 20 Dimensions Ed 201 12 Table 28 Dimensions Ed 201 12 1 Type A B C D E1 F G2 H K L M N Ed 201 12 705 120 38 25 25 40 25 35 240 112 90 40 Table 29 Dimensions Ed 201 12 2 Type O P R S T U V a b c d...

Page 31: ...ance 0 15 0 20 Dimensions Ed 185 16 Table 34 Dimensions Ed 185 16 1 Type A B C D E1 F G2 H K L M N Ed 185 16 700 155 42 25 25 40 27 44 240 112 160 80 Table 35 Dimensions Ed 185 16 2 Type O P R S T U V...

Page 32: ...10 Table 40 Dimensions Ed 400 6 Ed 400 8 Ed 400 10 1 Type A B C D E1 F G2 H K L M N Ed 400 6 Ed 400 8 Ed 400 10 645 80 100 25 25 40 25 35 240 112 90 40 Table 41 Dimensions Ed 400 6 Ed 400 8 Ed 400 10...

Page 33: ...0 20 Dimensions Ed 450 12 Table 46 Dimensions Ed 450 12 1 Type A B C D E1 F G2 H K L M N Ed 450 12 705 120 25 25 40 25 35 240 112 90 40 Table 47 Dimensions Ed 450 12 2 Type O P R S T U V a b c d e z E...

Page 34: ...500 10 2 Type O P R S T U V a b c d e z Ed 500 8 Ed 500 10 260 25 77 100 60 1 Tolerance 0 1 2 Tolerance 0 15 0 20 Dimensions Ed 630 8 Ed 630 9 Ed 630 10 Table 52 Dimensions Ed 630 8 Ed 630 9 Ed 630 1...

Page 35: ...enclosures etc Table 54 Operating behaviour depending on the ambient temperature Temperature range Operating liquid Technical statement Standard range 25 C 50 C HL 10 DIN 51524 part 1 For devices in...

Page 36: ...for use in aggressive environmental conditions e g ambient air containing salt 3 6 4 Voltage and frequency tolerances The voltage tolerances permissible in operations are 10 at the rated output and r...

Page 37: ...hrusters are manufac tured Details can be summarised in the following type groups based on their shared characteristics Table 55 Type groups Type groups ELDRO type 1 Ed 23 5 Ed 30 5 2 Ed 50 6 Ed 80 6...

Page 38: ...draulics system and a working cylinder with piston and lifting rod The operating liquid of the hydraulics system is used for the generation of force 4 1 1 Type groups 1 2 and 4 Figure 7 Layout of the...

Page 39: ...5 and 6 Figure 8 Layout of the ELDRO device example of Ed 630 9 1 Thrust shackle 7 Double seal with the hydraulic chamber 2 Piston rod 8 Hydraulic cylinder 3 Piston 9 Lifting lowering valve 4 Motor s...

Page 40: ...is realised either by a force working toward the outside brake weight brake spring or by the installed return spring The use ful lifting force for the user of the ELDRO device thus always repre sents...

Page 41: ...ng eyelets and the lifting rod must not be damaged The lifting rod must be supported by suita ble means The ELDRO devices are packaged in such a way that transport damages are ruled out under ordinary...

Page 42: ...from a storage time of more than 6 months it is recommended to store the ELDRO devices in upright position Although the devices are gener ally suitable for being set up outdoors it is recommended to t...

Page 43: ...device may only be assembled by trained personnel e g industrial mechanics electricians who have several years of pro fessional experience WARNING Movement of the cylinder Risk of being crushed betwe...

Page 44: ...nsequence of the overall paintwork of a complete system In case of disregard the lifting rod seal will be destroyed NOTE The mounting bolts on the base drill hole and on the listing rod must be reliab...

Page 45: ...ing to the following figure The rating plate must always be at the top This is important because the compensat ing space underneath the rating plate must always be at the top Figure 10 Permissible ins...

Page 46: ...sions In the selection or dimensioning of the bolts by the operator also the required swivel capacity of the ELDRO device must be observed The ELDRO device is installed in the following work steps Tak...

Page 47: ...rved 1 Disconnect from power 2 Secure against restarting 3 Ensure voltage free condition 4 Ground and short circuit 5 Cover or shield neighbouring parts that are under voltage The earth conductor must...

Page 48: ...MA Ed23 Ed630 V2_EN_T Nr 344029 docx 6 2 1 Terminal box and terminal diagram Terminal board 6 pole Terminal diagram Figure 11 Terminal diagram 6 pole 1 Earthed conductor clamp Delta circuit 2 Bridge...

Page 49: ...pole with heater Terminal diagram Figure 12 Terminal diagram 9 pole with heater 1 Bridge 5 Terminal clamps for the motor 2 Terminal clamps for the heater 6 M25 x 1 5 screw connection for motor ca ble...

Page 50: ...minal diagram Figure 13 Terminal diagram 9 pole without heater 1 Bridge 5 M25 x 1 5 screw connection for motor ca ble 2 Blind plugs Star circuit delivery condition 3 Earthed conductor clamp Double Sta...

Page 51: ...nitoring unit This can only be reached given a sufficient dimensioning of the earth conductor pro fessional installation and its intactness 6 2 3 Connecting the energy supply NOTE Before the connectio...

Page 52: ...roval of at least 110 C may be used Unless ordered differently all alternating current motors are wired in a star circuit If needed user can also operate the mo tors in a delta circuit Section Termina...

Page 53: ...ical connection 6 2 EMG MA Ed23 Ed630 V2_EN_T Nr 344029 docx 53 74 Temperature measuring points Figure 14 Temperature measuring points A Type Ed 23 5 1 Temperature measuring points B Types Ed 30 Ed 50...

Page 54: ...ction Type designation and type code The desig nations H lifting valve and S lowering valve are embossed posi tively offset on the housing Examples for the model with valves Lowering valve S e g Ed 50...

Page 55: ...unter clockwise shortens the lifting and or lowering time NOTE When turning it counter clockwise the adjustment screw 2 may be loosened at most up to the housing edge 4 The slotted nut 1 may be loosen...

Page 56: ...isks The operating parameters must be kept The ELDRO device must be installed in such a way that no forces can be applied in traverse direction to the working di rection WARNING Movement of the cylind...

Page 57: ...g moisture This bag silica gel must be removed before commissioning The ELDRO device is assembled and connected according to the specifications Section Assembly and installation The permissible voltag...

Page 58: ...breaker Check motor circuit breaker and fuse el ements Motor not running Poor contact between cable connec tions Clean corroded contacts Motor not running Rotor is blocked in the stator inside of the...

Page 59: ...separation plane between the hydraulics housing and the intermedi ary flange Tighten screw connection with max 53 Nm On the intermediary flange or the oper ating fluid in the terminal box Ger t austa...

Page 60: ...personnel 9 1 Maintenance work WARNING Hot surface The stored residual heat causes a risk of burns when contacting the housing surface ELDRO devices can reach housing surface temperatures of up to 10...

Page 61: ...disassembly tool for devices with c springs may open the ELDRO device WARNING Movement of the cylinder There is a risk of being crushed between obstacles in the surround ings and the cylinder or conn...

Page 62: ...ELDRO type Fill quantity in litres ELDRO type Fill quantity in litres Ed 23 5 1 6 Ed 301 15 12 1 Ed 30 5 1 9 Ed 350 20 12 1 Ed 50 6 4 2 Ed 400 6 9 2 Ed 80 6 4 2 Ed 400 8 9 2 Ed 121 6 9 4 Ed 400 10 9...

Page 63: ...fting force If it is filled too much an impermissibly high device pressure is cre ated The ELDRO devices are filled for correct operation when the operat ing liquid level in the vertical upright posit...

Page 64: ...ting liquid up to the lower edge of the filler neck In the process conduct multiple lifting move ments to avoid potential air pockets Check the level again and top up if necessary Close the filler scr...

Page 65: ...y annually every 6 months Pin joints annually annually every 6 months Terminal box cover annually annually every 6 months Firm seating of cable con nections annually annually every 6 months External d...

Page 66: ...9 2 1 Classification Table 59 Classification Classification Low requirements Standard Increased requirements According to safety profile Applications for functions and areas with low safety require me...

Page 67: ...on Cover or shield neighbouring parts that are under voltage WARNING Opening ELDRO devices Risk of injury from tensioned c springs Solely to the service partners authorised by the manufacturer are per...

Page 68: ...l connection First disconnect the electrical voltage supply The earth conductor must be disconnected after all other wires 10 2 Deinstallation CAUTION Shut off due to potentially existing c springs br...

Page 69: ...n 10 and 70 kg NOTE The lifting rod must not be damaged or soiled e g by colouration in consequence of the overall paintwork of a complete system In case of disregard the lifting rod seal will be dest...

Page 70: ...essional disassembly ELDRO devices can be dis posed of at the manufacturer subject to cost and according to the ap plicable terms and conditions In the disposal of the ELDRO devices and of the operati...

Page 71: ...Figure 17 Filling up the operating liquid 64 Figure 18 EC Declaration of Incorporation 73 12 2 List of tables Table 1 Typographical conventions 8 Table 2 Definitions and abbreviations 10 Table 3 Respo...

Page 72: ...00 6 Ed 400 8 Ed 400 10 1 32 Table 41 Dimensions Ed 400 6 Ed 400 8 Ed 400 10 2 32 Table 42 Dimensions Ed 400 12 1 32 Table 43 Dimensions Ed 400 12 2 32 Table 44 Dimensions Ed 450 8 1 33 Table 45 Dimen...

Page 73: ...Annex 13 EC Declaration of Incorporation 13 1 EMG MA Ed23 Ed630 V2_EN_T Nr 344029 docx 73 74 13 Annex 13 1 EC Declaration of Incorporation Figure 18 EC Declaration of Incorporation...

Page 74: ...13 Annex 13 2 Additional applicable documents 74 74 EMG MA Ed23 Ed630 V2_EN_T Nr 344029 docx 13 2 Additional applicable documents Table 60 Additional applicable documents Document Name...

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