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Section 4:  CLEANING AND SANITIZING

 

 
It  is  very  important  to  have  a  stringent,  repeatable  procedure  for 
cleaning  and  sanitizing  any  type  of  food  equipment.    Fortunately, 
the  model  CB100  Batch  Freezer  has  very  few  parts  to  clean  and 
sanitize.  You will need to have a commercial sanitizer on hand at 
all  times.    Emery  Thompson  recommends  Purdy  Products 
"SteraSheen  Green  Label"  sanitizer  and  cleaner,  which  was 
included  with  your  machine.    It  is  a  powder  that  is  dissolved  in 
water. 
 
On the model CB100, there are only 4 food-contact parts that must 
be thoroughly cleaned and sanitized: the freezing tub,  the bearing 
disc, the splash plate and the dasher/blade assembly.  After the last 
batch of the day or shift is made, these parts should be either hand-
cleaned  with  detergent  and  warm  water,  or  run  through  a 
dishwasher.    The  sanitizing  is  done  just  prior  to  use,  so  the  parts 
should be washed, dried, and stored in a clean place until ready to 
use the machine.   
 
When  assembling  the  4  parts  mentioned  above  for  use,  have  a 
gallon bucket of sanitizing solution ready, as well as a roll of paper 
towels,  and  a  clean  work  surface.    Put  the  bearing  disc  into  the 
freezing  tub,  then  the  dasher/blade  assembly  into  the  tub.  
Submerge  the  entire  assembly  into  the  bucket  of  sanitizer  for  at 
least one minute.  Then, pull the tub out, and pour the sanitizer out 
of  it.  Consult  with  your  local  health  Inspector  for  any  additional 
sanitizing methods he/she may require. 
 
IMPORTANT: the next step is crucial!  Just before you put the tub 
into the machine 

YOU MUST DRY THE OUTSIDE

 of the tub!  

Failure to do this important step will cause the freezing tub to lock  
 

Summary of Contents for CB-100

Page 1: ...OPERATING MANUAL BATCH FREEZER INSTALLATION OPERATING MAINTENANCE AND CLEANING MANUAL CB 100 Countertop World s Best Built Batch Freezers 100 Made in the U S A by the People Who Invented Them ...

Page 2: ... 100 NOMENCLATURE page 6 Section 3 OPERATION FIGURE 3 1 FIURE 3 1R FIGURE 3 2 FIGURE 3 3 FIGURE 3 4 FIGURE 3 5 FIGURE 3 6 page 7 Section 4 CLEANING AND SANITIZING page 12 Section 5 CARE and MAINTENANCE PHOTO 5 1 page 14 Section 6 PARTS DIAGRAMS FIGURE 6 1 FIGURE 6 2 FIGURE 6 3 FIGURE 6 4 FIGURE 6 5 page 16 Section 7 WARRANTY page 20 ...

Page 3: ...x from the skid by cutting through it as close as possible to the skid then lift it off Look for a small box inside which contains 4 black plastic feet and an Allen wrench to change out blades in the future The machine is held in place by two runners along its sides which have a clip at their middles that hooks into the middle bottom louver on each side of the machine The clips are screwed down to...

Page 4: ... 3 v 1 03 Figure 1 1 Figure 1 2 ...

Page 5: ... 4 v 1 03 Figure 1 3 Figure 1 4 ...

Page 6: ... 5 v 1 03 Figure 1 5 ...

Page 7: ...ure of the machine is that it freezes product in what will be your serving or hardening container Each additional container purchased comes with a bearing disc and a clear lid This machine will produce premium ice cream Italian ices sorbets and gelato in 20 minutes or less per tub Various inclusions can be added prior to churning and or after production in the same container it was just made in To...

Page 8: ...rd Be sure the round end of the shaft goes into the round hole in the bearing disc and push it all the way down until the bottom edge of the blade touches the surface of the disc See Figure 3 2 4 Pour the mix you intend to freeze into the tub NOTE do not add more than your flavorings and ONE quart of mix to the freeze tub You do not want overflow out of the top of the freeze tub 5 Lay the splash p...

Page 9: ... the desired consistency is reached turn the refrigeration timer to the zero 0 position and the compressor will stop Now turn the rocker switch off and the churning motor stops Raise the motor into its upright position Push down firmly on the ejection knob making the freezing tub rise up enough to grasp the rim and remove it from the machine Remove the splash disc and dasher from the freeze tub an...

Page 10: ... 9 v 1 03 Figure 3 1R Figure 3 2 ...

Page 11: ... 10 v 1 03 Figure 3 3 Figure 3 4 ...

Page 12: ... 11 v 1 03 Figure 3 5 Figure 3 6 ...

Page 13: ...e these parts should be either hand cleaned with detergent and warm water or run through a dishwasher The sanitizing is done just prior to use so the parts should be washed dried and stored in a clean place until ready to use the machine When assembling the 4 parts mentioned above for use have a gallon bucket of sanitizing solution ready as well as a roll of paper towels and a clean work surface P...

Page 14: ... paper towels Damp or wet sponges and rags harbor bacteria Wipe up spills and throw away wrappers paper towels or anything that may accumulate After production is complete any spilled product on the outer casing or top of the machine should be wiped up thoroughly and then wiped down with some of the sanitizer that was made earlier Look into the freezing cylinder If there is anything in it includin...

Page 15: ...ions 2 Blade condition the scraping blade is made of food grade high density polyethylene Eventually the surface that touches the freezing tub will wear down When you notice a change in the amount of product being left on the inside surfaces of the freezing tub it will be time to change the blade You should be able to see the gray silver of the tub after each swipe around of the blade There will a...

Page 16: ...rance but equal all around the hole If questionable replace the disc 4 Power cord be sure to keep the power cord routed in a safe path to your outlet If for some reason the cord becomes damaged or frayed or the plug does have an electrician replace the entire cord You can purchase this part from Emery Thompson 5 General cleanliness aside from the normal day to day cleanup of the machine and to kee...

Page 17: ... 16 v 1 03 Section 6 PARTS DIAGRAMS Figure 6 1 Figure 6 2 ...

Page 18: ... 17 v 1 03 Figure 6 3 ...

Page 19: ... 18 v 1 03 Additional Freezing Tub Kit Figure 6 4 ...

Page 20: ... 19 v 1 03 Figure 6 5 ...

Page 21: ... plant of the company located at 15350 Flight Path Drive Brooksville FL 34604 U S A Labor and Transportation Charges Emery Thompson Machine and Supply Company assumes no liability under the warranty for any transportation charges or labor expenses incident to its work under this warranty such transportation expenses and labor costs to be assumed and paid by the Purchaser Use and Care of Machine Pu...

Page 22: ...OLE REMEDY WITH RESPECT TO ANY EMERY THOMPSON FREEZER SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS WARRANTY WHAT IS NOT COVERED BY THIS WARRANTY Emery Thompson Machine s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additional limitations below This warranty neither assumes nor authorizes any person to assum...

Page 23: ...OM ELECTRICAL POWER FAILURE THE USE OF EXTENSION CORDS LOW VOLTAGE OR VOLTAGE DROPS TO THE UNIT THERE ARE NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO DISTRIBUTOR DEALER OR OTHER PERSON IS AUTHORIZED TO MAKE ANY COMMITMENT OR ASSUME ANY LIABILITY ON BEHALF OF EMERY THOMPSON MACHINE AND SUPPLY COMPANY INC BEYOND THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEY...

Page 24: ...ard Artisan Gelato all old world water ice ITALIAN ICE sorbet sorbetto products and Dairy Free Ice cream In 2005 we sold our New York facilities to the New York Yankees Organization and built an all new manufacturing facility north of Tampa in Brooksville Florida The factory features state of the art manufacturing techniques and its own TV studio for photo shoots recording and web broadcasting Our...

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