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Safety information

Product information

Installation

Unidrive M / Unidrive HS Modular Installation Guide

79

Issue Number: 5

5.11.2 Terminal sizes and torque settings

Table 5-13 Master control and relay terminal data

Table 5-14 Drive power terminal data

Table 5-15 Plug-in terminal block maximum cable sizes

Table 5-16 Optional external EMC Filter terminal data

5.12 Routine maintenance

The drive should be installed in a cool, clean, well ventilated location. Contact of moisture and dust with the drive should be prevented.

Regular checks of the following should be carried out to ensure drive / installation reliability are maximized:

To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground
terminals. Refer to the following tables.

WARNING

Model size

Connection type

Torque setting

All

Plug-in terminal block

0.5 N m (0.4 lb ft)

Model size

AC and motor terminals

DC and braking

Ground terminal

Recommended

Maximum

Recommended

Maximum

Recommended

Maximum

All

M10 Nut (17 mm AF)

M10 Nut (17 mm AF)

M10 Nut (17 mm AF)

15 N m (11.1 Ib ft)

20 N m (14.8 Ib ft)

15 N m (11.1 Ib ft)

20 N m (14.8 Ib ft)

15 N m (11.1 Ib ft)

20 N m (14.8 Ib ft)

Model size

Terminal block description

Max cable size

All

2 way low voltage power / 24 V supply connector

1.5 mm

2

(16 AWG)

CT part

number

Power

connections

Ground

connections

Bar hole diameter

Max torque

Ground stud size

Max torque

4200-3021

10.8 mm

30 N m (22.1 lb ft)

M10

18 N m (13.3 lb ft)

4200-4460

11 mm

4200-1660

10.8 mm

4200-2210

11 mm

4200-0400

10.5 mm

M12

25 N m (18.4 lb ft)

4200-0690

10.5 mm

Environment

Ambient temperature

Ensure the enclosure temperature remains at or below maximum specified

Dust

Ensure the drive remains dust free – check that the heatsink and drive fan are not gathering dust.
The lifetime of the fan is reduced in dusty environments.

Moisture

Ensure the drive enclosure shows no signs of condensation

Enclosure

Enclosure door filters

Ensure filters are not blocked and that air is free to flow

Electrical

Screw connections

Ensure all screw terminals remain tight

Crimp terminals

Ensure all crimp terminals remains tight – check for any discoloration which could indicate
overheating

Cables

Check all cables for signs of damage

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Summary of Contents for unidrive m

Page 1: ...Installation Guide Unidrive M Unidrive HS Modular Model sizes 9 to 11 Universal Variable Speed AC drive Modular Solutions for induction and permanent magnet motors Part Number 0478 0141 05 Issue 5 ...

Page 2: ...have the potential to save energy and through increased machine process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh the negative impacts of product manufacture and end of life disposal Nevertheless when the products eventually reach the end of their useful life they must not be...

Page 3: ...s In addition Chapter 1 Safety information contains general safety information It is essential that the warnings are observed and the information considered when working with or designing a system using the drive This map of the installation guide helps to find the right sections for the task you wish to complete but for specific information refer to Contents on page 4 NOTE 1 Safety information 2 ...

Page 4: ...Heatsink fan operation 67 5 8 Enclosing drive for high environmental protection 68 5 9 External EMC filter 70 5 10 Line reactor mounting dimensions 74 5 11 Electrical terminals 77 5 12 Routine maintenance 79 6 Electrical Installation 85 6 1 Power connections 86 6 2 AC supply requirements 92 6 3 Output sharing choke specification 95 6 4 Supplying the Unidrive M Unidrive HS size 9A 9D 10D and 11D dr...

Page 5: ... information The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE Moteurs Leroy Somer Usine des Agriers Boulevard Marcellin Leroy CS10015 16915 Angoulême Cedex 9 France Model number Interpretation Nomenclature aaaa bbc ddddde aaaa Basic series M100 ...

Page 6: ...05 5383 02 15 dated 2015 04 21 Person authorised to complete the technical file P Knight Conformity Engineer Newtown Powys UK Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE Moteurs Leroy Somer Usine des Agriers Boulevard Marcellin Leroy CS10015 16915 Angoulême Cedex 9 France Model No Interpretation Nomenclature aaaa bbc ddddde aaaa Basic series M300 M400 M600 M700 M701 M702 F300 H300 E20...

Page 7: ...te end products or systems Compliance with safety and EMC regulations depends upon installing and configuring drives correctly including using the specified input filters The drives must be installed only by professional installers who are familiar with requirements for safety and EMC Refer to the Product Documentation An EMC data sheet is available giving detailed information The assembler is res...

Page 8: ...the specified environmental limits Drives must not be subjected to excessive physical force 1 5 Access Drive access must be restricted to authorized personnel only Safety regulations which apply at the place of use must be complied with 1 6 Fire protection The drive enclosure is not classified as a fire enclosure A separate fire enclosure must be provided For further information refer to section 5...

Page 9: ...ons can cause severe electric shock and may be lethal AC supply cables and connections Output cables and connections Many internal parts of the drive and external option units Unless otherwise indicated control terminals are single insulated and must not be touched 1 11 2 Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been di...

Page 10: ...les OR 1 remote mounted control master pod controlling up to 10 followers Common DC bus multi drive systems for Connection to larger existing power supplies Energy sharing between motoring and regenerating drives Active front end drive systems for Minimizing supply current harmonics Four quadrant motor control Multiple controlled rectifier bridges for Minimizing supply current harmonics by drawing...

Page 11: ...ntrolled SCR thyristor 2 2 Size 9A drives The size 9A is a complete drive with internal rectifier and AC input line chokes AC in to AC out It can provide a maximum continuous output current of 266 A 400 V drive DC connections are available for use in regen and bus parallel applications The size 9A is available with or without a braking IGBT installed Figure 2 4 Size 9A inverter schematic DC DC DC ...

Page 12: ...e M Unidrive HS Modular Installation Guide Issue Number 5 2 3 Size 9E 10E and 11E drives The size 9E 10E and 11E are complete drives with internal rectifier AC in to AC out External AC line chokes are required Figure 2 5 Size 9E and 10E inverter schematic Figure 2 6 Size 11E inverter schematic L1 L2 L3 BR U V W DC Optional L1 L2 L3 BR U V W DC Optional L1 L2 L3 ...

Page 13: ...or regen and bus parallel applications Size 9D 10D and 11D are available with or without a braking IGBT installed Figure 2 7 Size 9D 10D and 11D inverter schematic The above diagram shows size 11D which has double DC terminals size 9D and 10D have single DC terminals 2 5 Size 9T 10T and 11T drives Size 9T 10T and 11T are complete drives with internal 12 pulse rectifier AC in to AC out External AC ...

Page 14: ...r further information Figure 2 9 Single input line reactor INLX0X force cooled INLX0XW 2 7 Output sharing choke The OTL output sharing choke must be used on the output of Unidrive M Unidrive HS when more than one module is paralleled together Figure 2 10 Single output sharing choke OTLX0X two chokes shown Figure 2 11 Dual output sharing choke OTLX1X For a physical representation of the input line ...

Page 15: ...er Description Power Format Control Unassigned Range ID Frame size Current rating Heavy duty rating x 10 Voltage rating 2 200 V 4 400 V 5 575 V 6 690 V Current A 0 09 to 11 AC to AC DC to AC Single drives Mxxx Modular drives M000 Unassigned power stage with no control fitted E 1 U Standard M000 FOLLOWER011100A0100 Mxxx MASTER00011100A0100 Mxxx STANDARD011100A0100 Control Module Range for Unassigne...

Page 16: ...elow 50 when Pr 04 025 1 For constant torque applications or applications which require a high overload capability or full torque is required at low speeds e g winders hoists The thermal protection is set to protect force ventilated induction motors and permanent magnet servo motors by default N If the application uses a self ventilated TENV TEFC induction motor and increased thermal protection is...

Page 17: ...nuous output current Open loop peak current RFC peak current Nominal power at 400 V Motor power at 460 V A kW hp A A A A kW hp 9A 9E 9D 9T 09402000 221 110 150 243 200 300 350 90 150 09402240 266 132 200 293 224 336 392 110 150 10D 10E 10T 10402700 320 160 250 352 270 405 472 132 200 10403200 361 200 300 397 320 480 560 160 250 11D 11E 11T 11403770 437 225 350 481 377 565 660 185 300 11404170 487 ...

Page 18: ...el of overload than the default setting The time allowed in the overload region is proportionally reduced at very low output frequency on some drive ratings The maximum overload level which can be attained is independent of the speed Model Voltage rating Typical input current Maximum continuous input current Maximum overload input current Typical continuous DC output current Maximum DC output curr...

Page 19: ...s not suitable for applications requiring a high starting torque 3 2 2 RFC A mode Rotor Flux Control for Asynchronous induction motors RFC A encompasses closed loop vector control with a position feedback device With position feedback For use with induction motors with a feedback device installed The drive directly controls the speed of the motor using the feedback device to ensure the rotor speed...

Page 20: ...17 17 17 18 Size 10 Rectifier 13 14 2 14 15 16 3 Master Pod Output to follower 1 2 3 4 5 6 7 8 9 10 11 12 Follower Pod Input from Master Output to follower Cover Base 14 3 Standard Pod 1 2 3 4 5 6 7 8 9 10 11 12 Single drive systems Parallel systems Key 1 Rating label 6 Option module slot 3 11 NV media card slot 16 DC bus 2 Identification label 7 Relay connections 12 Keypad connection 17 Motor con...

Page 21: ...10 11 12 Follower Pod Input from Master Output to follower Cover Base 14 3 Standard Pod 1 2 3 4 5 6 7 8 9 10 11 12 Single drive systems Parallel systems 15 16 14 Size 11 Rectifier 15 16 14 15 16 14 3 2 14 13 Key 1 Rating label 6 Option module slot 3 11 NV media card slot 16 DC bus 2 Identification label 7 Relay connections 12 Keypad connection 17 Motor connections 3 Status LED 8 Position feedback ...

Page 22: ...er starting with A in 1991 B in 1992 C in 1993 etc Example A date code of W28 would correspond to week 28 of year 2013 Model Approvals Input phases input current Output phases Heavy Duty Normal Duty rating Serial number Input voltage Output voltage Customer and date code M000 094 02240 EUO 110 132kW STDN39 Input frequency Input frequency M000 094 02240 EU0 Model Frame Voltage Heavy Duty current ra...

Page 23: ...2480 A STDN39 I P 500 690V 50 60Hz 3ph 202A O P 640 1067V 247A Designed in UK Made in U K Serial No 3000005001 Input current Output current Model Input frequency Customer and date code Approvals Serial number Output voltage Input voltage Refer to User Guide Model Frame size Voltage Current rating Rectifier format RECT 106 02480 A Key to approvals CE approval Europe RCM regulatory compliance mark A...

Page 24: ...separate input line reactor of at least the value shown in Table 6 2 on page 93 must be used with all modular drives other than size 9A which has an internal line reactor Failure to provide sufficient reactance could damage or reduce the service life of the rectifier or inverter Size 9 and 10 single input line reactor INLX0X Size 9 and 10 dual output sharing chokes OTLX1X for parallel module drive...

Page 25: ... 3 7 frame 9 and 10 and Table 3 8 frame 11 Table 3 7 Parts supplied with the size 9A E T 10E D A two meter paralleling cable is supplied with each follower pod 1m 2m and 5m cables are also available separately Please see section 4 1 2 Paralleling cable on page 38 for further details Description Standard Master Pod Follower Pod Size 10 rectifier Size 9 and 10 inverter Control connections x 1 x 1 x ...

Page 26: ...le is supplied with each follower pod 1m 2m and 5m cables are also available separately Please see section 4 1 2 Paralleling cable on page 38 for further details Description Standard Master Pod Follower Pod Size 11 rectifier Size 11E Size 11D Control connections x 1 x 1 x 1 Relay connector x 1 24 V power supply x 2 x 1 x 1 x1 x1 x1 x1 Grounding bracket x 1 Surface mounting bracket x 1 x 2 x 2 x 1 ...

Page 27: ... HS size 9A module operating on a 3 phase AC supply Figure 4 2 Layout for a Unidrive M Unidrive HS size 9E or 10E module operating on a 3 phase AC supply Input connections Mains Supply L1 L2 Optional EMC filter Fuses L3 L1 L2 L3 PE Supply ground DC DC U V W Motor Optional ground connection DC BR Thermal overload protection device Output connections Internal EMC filter 9A Input connections Mains Su...

Page 28: ...ular Installation Guide Issue Number 5 Figure 4 3 Layout for a Unidrive M Unidrive HS size 11E module operating on a 3 phase AC supply Connect to either terminal Supply connections Mains Supply L1 L2 Line reactor Optional EMC filter Fuses L3 Supply ground U V W Motor Optional ground connection DC BR Thermal overload protection device Motor connections PE 14 11E L1 L1 L2 L2 L3 L3 ...

Page 29: ...e M Unidrive HS size 11D operating on a 3 phase supply Connect to either terminal PE Input connections Mains Supply L1 L2 Line reactor Optional EMC filter Fuses L3 Supply ground U V W Motor Optional ground connection Output connections L1 L2 L3 DC BR Thermal overload protection device DC DC 24 V 0 V Comms 9D 10D 10 PE Input connections Mains Supply L1 L2 Line reactor Optional EMC filter Fuses L3 S...

Page 30: ... not shared with other equipment 2 The transformer has reactances from primary to secondary and between secondaries of at least 4 based on the drive rating This represents a fully wound transformer with loosely coupled secondaries whose rating kVA does not match the drive rating Input connections Mains Supply Mains Supply L1 L2 Line reactor Optional EMC filter Fuses L3 L1 L2 L3 PE Supply ground U ...

Page 31: ... Technical data UL Information Unidrive M Unidrive HS Modular Installation Guide 31 Issue Number 5 Figure 4 7 Layout for two Unidrive M Unidrive HS size 9A modules operating on a 6 pulse 3 phase AC supply L3 L2 L1 Fuses Fuses Master Follower OTLXXX sharing chokes U V W U V W Paralleling cable OTLXXX sharing chokes 9A 9A ...

Page 32: ...nidrive M Unidrive HS Modular Installation Guide Issue Number 5 Figure 4 8 Layout for two Unidrive M Unidrive HS size 9E 10E or 11E modules operating on a 6 pulse 3 phase AC supply L3 L2 L1 Fuses Fuses Master Follower OTLXXX sharing chokes U V W U V W Paralleling cable OTLXXX sharing chokes INLXXX Line reactor INLXXX Line reactor 9E 11E 10E 9E 11E 10E 10E ...

Page 33: ...re 4 9 Layout for two or more Unidrive M Unidrive HS size 9D 10D or 11D with single size 10 or 11 rectifiers operating on a 6 pulse 3 phase AC supply L3 L2 L1 Master Master Follower Follower INLXXX Line reactor INLXXX Line reactor Comms Comms 24 V 24 V 0 V 0 V Fuses Fuses OTLXXX sharing chokes U V W U V W OTLXXX sharing Parallelling cable chokes 9D 9D 11 DC DC DC DC 10D 10D 11D 9D 9D 10D 10D 11D 1...

Page 34: ...ly INL chokes may be omitted if 1 The transformer is dedicated to the drive i e not shared with other equipment 2 The transformer has reactances from primary to secondary and between secondaries of at least 4 based on the drive rating This represents a fully wound transformer with loosely coupled secondaries whose rating kVA does not much exceed the drive rating Master Master Follower Follower INL...

Page 35: ...rive M Unidrive HS Modular Installation Guide 35 Issue Number 5 Figure 4 11 Layout for two Unidrive M Unidrive HS size 9D 10D with twin size 11 rectifier on a 6 pulse 3 phase supply 2 x INLXXX Line reactor Comms 24 V 0 V Fuses Fuses OTLXXX sharing chokes U V W OTLXXX sharing Parallelling cable chokes 9D 9D 10D 10D 9D 9D 10D 10D L3 L2 L1 L3 L2 L1 DC DC 11 ...

Page 36: ...ifted AC supply INL chokes may be omitted if 1 The transformer is dedicated to the drive i e not shared with other equipment 2 The transformer has reactances from primary to secondary and between secondaries of at least 4 based on the drive rating This represents a fully wound transformer with loosely coupled secondaries whose rating kVA does not much exceed the drive rating 2 x INLXXX Line reacto...

Page 37: ...ibutions As shown in Figure 4 14 when DC fuses are required they must be placed in the rectifier output circuits as well as the inverter inputs since they are also exposed to the total fault current infeed For the size 11 twin rectifier only one fuse pair is needed for the complete module The only exception to this rule is where the rectifier input fuses are reduced in rating so that the total i2t...

Page 38: ... supplied with each follower pod 1 m 2 m and 5 m cables are also available separately see Table 4 1 for part numbers Table 4 1 Paralleling cable part numbers Maximum lengths Individual links between modules should be nominally 2 m in length however a maximum of two 5 m lengths can be used in a parallel system The maximum combined paralleling cable length can not exceed 40 m Description Part number...

Page 39: ...ents which can be summarized for larger enclosures as using materials meeting at least UL 94 class 5VB at the point of minimum thickness Air filter assemblies to be at least class V 2 The location and size of the bottom shall cover the area shown in Figure 5 1 Any part of the side which is within the area traced out by the 5 angle is also considered to be part of the bottom of the fire enclosure F...

Page 40: ... be located in a classified hazardous area unless it is installed in an approved enclosure and the installation is certified 5 3 Terminal cover removal 5 3 1 Removing the terminal covers Unidrive M Unidrive HS size 9 10 11 D and E are installed with three terminal covers Control input and output terminal covers Unidrive M Unidrive HS rectifiers are installed with two terminal covers Input and outp...

Page 41: ...allation Electrical Installation Technical data UL Information Unidrive M Unidrive HS Modular Installation Guide 41 Issue Number 5 Figure 5 3 Location and identification of terminal covers 9A 9E 9T 10E 10T 11E 11T Output Control Output Input Input Input 9D 10D 11D Output Control Rectifier ...

Page 42: ...d 11 To remove a terminal cover undo the screw and lift the terminal cover off as shown When replacing the terminal covers the screws should be tightened with a maximum torque of 1 N m 0 7 lb ft Figure 5 5 Removing the Unidrive M Unidrive HS size 10 and 11 rectifier terminal covers To remove a terminal cover undo the screw and lift the terminal cover off as shown When replacing the terminal covers...

Page 43: ... to remove the breakouts grasp the relevant break out with pliers and twist it as shown 3 Continue until all the required break outs have been removed 2 Remove any flash sharp edges once the break outs have been removed Grommet kits are available for size 9 10 and 11 power terminal finger guards Table 5 1 Grommet kits for power terminal finger guards The grommets must be installed to ensure ingres...

Page 44: ... of the master control pod with the respective connector on the power module Use the 3 x M5 screws to mount the control master pod to the drive in the position shown The terminal covers can then be re installed Figure 5 8 Mounting the control follower pod on the drive 1 In order to expose the mounting holes remove the control follower pod cover This is done by undoing the screw highlighted and rem...

Page 45: ...th follower drive N The parallel cable should be routed according to the rules shown in Figure 6 29 Sensitive signal circuit clearance on page 113 for the control cable The screw locks on the parallel cable must be fully tightened The orientation of the parallel cable ports on Unidrive M Unidrive HS are opposite to Unidrive SP Paralleling cable Input from master to follower Output to next follower...

Page 46: ...Information 46 Unidrive M Unidrive HS Modular Installation Guide Issue Number 5 Figure 5 10 Installation of parallel cable management bracket Loosen the ground connection nuts and slide the cable management bracket in the direction shown Once in place the ground connection nuts should be tightened with a maximum torque of 2 N m 1 47 Ib ft ...

Page 47: ...rature within the enclosure The following drawings show the dimensions of the drive and mounting holes for each method to allow a back plate to be prepared 5 5 1 Surface mounting Figure 5 11 Surface mounting the Unidrive M Unidrive HS size 9A If the drive has been used at high load levels for a period of time the heatsink can reach temperatures in excess of 70 C 158 F Human contact with the heatsi...

Page 48: ...ical data UL Information 48 Unidrive M Unidrive HS Modular Installation Guide Issue Number 5 Figure 5 12 Surface mounting the Unidrive M Unidrive HS size 9E 10E 259 mm 10 20 in Æ9 0 mm 0 35 in x 4 holes 1051 mm 41 38 in 290 mm 11 42 in 1010 mm 39 76 in 310 mm 12 21 in 285 mm 11 22 in 1069 mm 42 09 in 9 mm 0 35 in 26 mm 1 02 in ...

Page 49: ...on Guide 49 Issue Number 5 Figure 5 13 Surface mounting the Unidrive M Unidrive HS size 9T 10T 285 mm 11 22 in 285 mm 11 22 in 1141 mm 44 92 in 1141 mm 44 92 in 1100 mm 43 31 in 1100 mm 43 31 in 259 mm 10 20 in Æ9 0 mm 0 35 in x 4 holes 1141 mm 44 92 in 9 mm 0 35 in 26 mm 1 02 in 310 mm 12 20 in 310 mm 12 20 in 1159 mm 45 63 in 1159 mm 45 63 in 259 mm 10 20 in 259 mm 10 20 in 290 mm 11 42 in ...

Page 50: ...ical data UL Information 50 Unidrive M Unidrive HS Modular Installation Guide Issue Number 5 Figure 5 14 Surface mounting the Unidrive M Unidrive HS size 11E 11T 285 mm 11 22 in 310 mm 12 21 in 1242 mm 48 90 in 313 mm 12 32 in 1189 mm 46 81 in 259 mm 10 19 in 26 mm 1 02 in Æ 9mm 0 35 in x 4 holes 12 mm 0 47 in 1222 mm 48 11 in ...

Page 51: ...ounting the Unidrive M Unidrive HS size 9D 10D Figure 5 16 Surface mounting the Unidrive M Unidrive HS size 11D 310 mm 12 21 in 285 mm 11 22 in 773 mm 30 43 in 714 mm 28 1 1 in 290 mm 11 42 in 259 mm 10 20 in 755 mm 29 72 in Æ9 0 mm 0 35 in x 4 holes 9 mm 0 35 in 26 mm 1 02 in 313 mm 12 32 in 310 mm 12 21 in 285 mm 11 22 in 863 mm 33 97 in 804 mm 31 65 in 26 mm 1 02 in 259 mm 10 19 in 9 mm 0 35 in...

Page 52: ...HS size 10 rectifier Figure 5 18 Surface mounting the Unidrive M Unidrive HS size 11 rectifier 310 mm 12 21 in 285 mm 11 22 in 355 mm 13 98 in 290 mm 11 42 in 296 mm 11 65 in 337 mm 13 27 in 259 mm 10 20 in Æ 9 0 mm 0 35 in x 4 holes 26 mm 1 02 in 9 mm 0 35 in 290 mm 11 41 in 310 mm 12 21 in 285 mm 11 22 in 405 5 mm 15 96 in 386 mm 15 20 in 26 mm 1 02 in 259 mm 10 19 in 9 mm 0 35 in x 4 holes 145 ...

Page 53: ...n Electrical Installation Technical data UL Information Unidrive M Unidrive HS Modular Installation Guide 53 Issue Number 5 Figure 5 19 Control master pod dimensions and remote surface mounting diagram 367 5 mm 14 5 in 346 0 mm 13 7 in 92 5 mm 3 65 in Mounting holes 60 4 mm 2 40 in 139 mm 5 47 in ...

Page 54: ...he Unidrive M Unidrive HS size 9A Part number Description 3470 0105 Size 9E 10E 3470 0106 Size 10 rectifier only 3470 0108 Size 9D and 10D inverter only 3470 0119 Size 9A 3470 0127 Size 9T 10T 3470 0126 Size 11E 11T 3470 0130 Size 11D inverter only 3470 0123 Size 11 rectifier only 341 mm 13 42 in 285 mm 11 22 in 310 mm 12 20 in 1108 mm 43 61 in 190 mm 7 48 in 100 mm 3 94 in 1049 mm 41 31 in 259 mm...

Page 55: ...mounting the Unidrive M Unidrive HS size 9E 10E n5 5 typ 8 places 989 8 259 mm 10 20 in 287 1 mm 11 3 0 04 in 327 mm 12 87 in 883 mm 34 76 in 586 mm 23 07 in 406 mm 15 98 in 231 mm 9 09 in Æ9 0 mm 0 35 in x 4 holes Æ5 5 mm 0 22 in x 8 holes 1051 mm 41 38 in 863 mm 33 98 in 566 mm 22 28 in 386 mm 15 20 in 21 1 mm 8 31 in 31 mm 1 22 in 190 mm 7 48 in 99 mm 3 90 in 340 mm 13 39 in 310 mm 12 21 in 285...

Page 56: ... 05 in 230 mm 9 05 in 406 mm 15 98 in 406 mm 15 98 in 586 mm 23 07 in 586 mm 23 07 in 882 mm 34 72 in 882 mm 34 72 in 1028 mm 40 47 in 1028 mm 40 47 in 327 mm 12 87 in 327 mm 12 87 in 1159 mm 45 63 in 1159 mm 45 63 in 310 mm 12 20 in 310 mm 12 20 in 1100 mm 43 31 in 1100 mm 43 31 in 190 mm 7 48 in 190 mm 7 48 in Æ9 0 mm 0 35 in x 4 holes Æ9 0 mm 0 35 in x 4 holes Æ5 5 mm 0 22 in x 10 holes Æ5 5 mm...

Page 57: ...ve HS size 11E 11T 190 mm 7 48 in 123 mm 4 84 in 1189 mm 46 81 in 259 mm 10 19 in 287 1 mm 11 3 0 04 in 327 mm 12 87 in Æ 9 mm 0 35 in x 4 holes 1231 mm 48 31 in 1098 mm 43 22 in 953 mm 37 51 in 712 mm 28 03 in 566 mm 22 28 in 386 mm 15 19 in 211 mm 8 30 in 31 mm 1 22 in 285 mm 11 22 in 310 mm 12 21 in 340 mm 13 38 in 1249 mm 49 17 in Æ 5 5 mm 0 21 in x 12 holes 1170 mm 46 06 in 1118 mm 44 01 in 9...

Page 58: ... in 714 mm 28 11 in 693 7 231 mm 9 09 in 406 mm 15 98 in 586 mm 23 07 in 30 mm 1 18 in 21 1 mm 8 31 in 386 mm 15 20 in 566 mm 22 28 in 755 mm 29 72 in Æ5 5 mm 0 22 in x 6 holes Æ9 mm 0 22 in x 4 holes 259 mm 10 20 in 287 1 mm 11 3 0 04 in 327 mm 12 87 in 340 mm 13 38 in 310 mm 12 21 in 285 mm 11 22 in 190 mm 7 48 in 122 mm 4 80 in 863 mm 33 97 in 804 mm 31 65 in 259 mm 10 19 in 287 1 mm 11 3 0 04 ...

Page 59: ... 10 20 in 287 1 mm 11 3 0 04 in 327 mm 12 87 in Æ9 0 mm 0 35 in x 4 holes 168 mm 6 61 in 30 mm 1 18 in 148 mm 5 83 in 338 mm 13 31 in Æ5 5 mm 0 22 in x 2 holes 190 mm 7 48 in 99 mm 3 90 in 296 mm 11 65 in 339 mm 13 35 in 310 mm 12 21 in 285 mm 11 22 in 355 mm 13 98 in 285 mm 11 22 in 310 mm 12 21 in 340 mm 13 38 in 411 mm 16 18 in 190 mm 7 48 in 100 mm 3 93 in 386 mm 15 20 in 387 mm 15 24 in 259 m...

Page 60: ... through panel mounting kit Qty 10 rectifier Hole size 9 mm 0 35 in x 2 x 2 Hole size 5 5 mm 0 22 in x 1 9A 9E and 10E inverter Hole size 9 mm 0 35 in x 2 x 8 Hole size 5 5 mm 0 22 in x 1 9D and 10D inverter Hole size 9 mm 0 35 in x 2 x 6 Hole size 5 5 mm 0 22 in x 1 11 rectifier x 1 x 4 Hole size 9 mm 0 35 in Hole size 5 5 mm 0 22 in Hole size 9 mm 0 35 in x 1 x 1 11E T x 2 x 12 Hole size 9 mm 0 ...

Page 61: ...xternal EMC filter Forced or convection air flow must not be restricted by any object or cabling Note For EMC compliance 1 When using an external EMC filter one filter is required for each drive 2 Power cabling must be at least 100mm 4in from the drive in all directions A B 60mm 2 37 in 45mm 1 77 in B B A Optional braking resistor and overload AC supply contactor and fuses or MCB Locate as require...

Page 62: ...ions A B 60 mm 2 37 in 45 mm 1 77 in Optional braking resistor and overload Locate optional braking resistor external to cubicle preferably near to or on top of the cubicle Locate the overload protection device as required External controller Signal cables Plan for all signal cables to be routed at least 300 mm 12in from the drive and any power cable B B A AC supply contactor and fuses or MCB Loca...

Page 63: ...resistor and overload Locate optional braking resistor external to cubicle preferably near to or on top of the cubicle Locate the overload protection device as required External controller Signal cables Plan for all signal cables to be routed at least 300 mm 12 in from the drive and any power cable A A Enclosure 100mm 4in AC supply contactor and fuses or MCB Locate as required Locate as required A...

Page 64: ...mbient temperature correction factor used is for altitude calculation only If the ambient is less than 40 C the drive cannot be over rated The maximum permissible output currents should remain the same as those given at 40 C If the drive is required to operate above 40 C the derates at 50 C should be applied The same applies for altitude below 1000 m There should be no over rating at lower altitud...

Page 65: ...rives necessary to achieve desired output current based on altitude calculation and other drive derates e g paralleling derates switching frequency derates ambient derate etc Enclosure design to prevent recirculation of hot air Figure 5 34 Recommended enclosure design For front view of enclosure refer to Figure 5 33 Spacing between units and sides of enclosure 60 mm 9E 10E 9E 10E INL 1 INL 1 OTL 1...

Page 66: ...ernal ambient temperature rise 64 5 C This shows that with the maximum allowable ambient drive temperature of 40 C the enclosure will overheat Processing results Option 1 If the absolute temperature inside the enclosure is still less than 50 C select a drive with the correct rating at 50 C Option 2 Add more venting if possible to reduce the recirculation and recalculate Option 3 Add an enclosure f...

Page 67: ... 5 Make sure Drive inlets are as close to the enclosure air inlet as possible 6 Do not block the inlet and outlets of the drive airflow Keep to best practice spacing between drives and other parts in enclosure 7 Beware of blocking air inlets or outlets with cable routing 5 7 Heatsink fan operation The Unidrive M Unidrive HS size 9 10 11 and the rectifier are ventilated by a heatsink mounted fan an...

Page 68: ... temperature inside the enclosure This also relies on a good seal being made between the heatsink and the rear of the enclosure using the gaskets provided Figure 5 38 Example of high IP through panel layout The main gasket should be installed as shown in Figure 5 38 Any screws bolts that are used for mounting should be installed with M8 flat nylon washers to maintain a seal around the screw hole S...

Page 69: ...gh IP through panel mounting see Figure 5 24 Through panel mounting the Unidrive M Unidrive HS size 9D 10D on page 58 N When designing an IP55 NEMA 12 enclosure Figure 5 38 Example of high IP through panel layout on page 68 consideration should be given to the dissipation from the front of the drive Table 5 8 Power losses from the front of the drive when through panel mounted Enclosure rear wall S...

Page 70: ...er details The external EMC filters for Unidrive M Unidrive HS Modular drives are designed to be mounted above the drive as shown in Figure 5 40 Figure 5 40 Mounting the external EMC filter Model CT part number Weight kg lb 400 V 09402000 to 09402240 9A 4200 3021 11 24 25 09402000 to 09402240 9E 4200 4460 12 26 46 10402700 to 10403200 4200 4460 12 26 46 11403770 to 11404640 4200 0400 14 7 32 41 57...

Page 71: ...idrive HS size 9A Table 5 10 Size 9A external EMC filter dimensions CT part number A B D E F G H I J W 4200 3021 220 mm 8 66 in 170 mm 6 70 in 120 mm 4 72 in 210 mm 8 27 in 2 mm 0 08 in 40 mm 1 57 in 339 mm 13 34 73 mm 2 87 in 60 mm 2 36 in 230 mm 9 06 in 4200 1660 280 mm 11 02 in 180 mm 7 09 in 105 mm 4 13 in 225 mm 8 86 in 2 mm 0 08 in 40 mm 1 57 in 360 mm 14 17 in 73 mm 2 87 in 60 mm 2 36 in 24...

Page 72: ... Modular Installation Guide Issue Number 5 Figure 5 42 External EMC filter size 9E and 10 Table 5 11 Unidrive M Unidrive HS size 9E and 10 external EMC filter dimensions CT part number A B C D E G H W Y 4200 4460 280 mm 11 02 180 mm 7 09 57 mm 2 24 mm 245 mm 9 65 in 225 mm 8 86 in 40 mm 1 57 in 105 mm 4 13 in 360 mm 14 7 in 11 mm 0 43 in 4200 2210 V Ground stud M10 Z O 11 mm ...

Page 73: ... EMC External EMC filter 5 9 1 EMC filter dimensions Table 5 12 Unidrive M Unidrive HS size 11 external EMC filter dimensions CT part number A B C D E F G H I J K L M X Y Z W 4200 0400 306 mm 12 05 in 37 mm 1 46 in 8 mm 0 32 in 260 mm 10 2 in M12 12 mm 0 47 in 120 mm 4 72 in 135 mm 5 32 in 60 mm 2 36 in 235 mm 9 25 in 2 mm 0 08 in 20 mm 0 79 in 210 mm 8 27 in 10 5 mm 0 41 in 25 mm 0 98 in 15 mm 0 ...

Page 74: ...line reactors Figure 5 44 Unidrive M Unidrive HS size 9 and 10 single input line reactor INLX0X Figure 5 45 Unidrive M Unidrive HS size 11 single input line reactor INLX0X 5 10 2 Output sharing chokes Figure 5 46 Unidrive M Unidrive HS size 9 and 10 single output sharing choke OTL401 OTL404 187 mm 7 36 in M8 130 mm 5 12 in 110 mm 4 33 in 144 mm 5 67 in Æ 9 mm x 5 mm between centres 0 35 in x 0 20 ...

Page 75: ... Figure 5 47 Unidrive M Unidrive HS size 11 single output sharing choke OTL405 and OTL607 Figure 5 48 Unidrive M Unidrive HS size 11 single output sharing choke OTL407 Figure 5 49 Unidrive M Unidrive HS size 11 single output sharing choke OTL605 155 mm 6 10 in 5 mm 0 2 in 100 mm 3 94 in O9 mm 0 35 in 120 mm 4 7 in 136 mm 5 35 in 5 mm 0 2 in O 9 mm 0 35 in 100 mm 3 94 in 130 mm 5 19 in Æ 9 mm x 5 m...

Page 76: ...Installation Guide Issue Number 5 Figure 5 50 Unidrive M Unidrive HS size 9 and 10 dual output sharing choke OTLX1X For overall dimensions and other details refer to section 6 3 Output sharing choke specification on page 95 155 mm 6 1 in 30 mm 1 18 in 15 1 mm 0 59 0 04 in Æ8 5 mm 0 34 in 335 5 mm 13 19 0 2 in 2 97 0 08 in 75 5 2 mm 335 mm 13 19 0 2 in 5 mm 265 5 mm 10 43 0 2 in a a a ...

Page 77: ...Electrical terminals 5 11 1 Location of the power control and ground terminals Figure 5 51 Power and ground terminals for Unidrive M Unidrive HS size 9 and 10 Key 1 Control terminals 4 Ground connections 7 DC bus 2 Relay terminals 5 AC power terminals 8 DC bus 3 Additional ground terminals 6 Motor terminals 9 Brake terminal 9E 10E 9A Size 10 Rectifier 1 2 3 3 4 4 8 7 6 4 9 8 5 5 4 5 8 9 6 4 9D 10D...

Page 78: ...drive HS Modular Installation Guide Issue Number 5 Figure 5 52 Power and Ground terminals for Unidrive M Unidrive HS size 11 Key 4 5 4 8 7 Size 11 Rectifier 4 5 6 4 8 9 1 1 2 3 3 8 7 8 9 4 4 6 11E 11T 1 11D 1 Control terminals 4 Ground connections 7 DC bus 2 Relay terminals 5 AC power terminals 8 DC bus 3 Additional ground terminals 6 Motor terminals 9 Brake terminal ...

Page 79: ...mended Maximum Recommended Maximum Recommended Maximum All M10 Nut 17 mm AF M10 Nut 17 mm AF M10 Nut 17 mm AF 15 N m 11 1 Ib ft 20 N m 14 8 Ib ft 15 N m 11 1 Ib ft 20 N m 14 8 Ib ft 15 N m 11 1 Ib ft 20 N m 14 8 Ib ft Model size Terminal block description Max cable size All 2 way low voltage power 24 V supply connector 1 5 mm2 16 AWG CT part number Power connections Ground connections Bar hole dia...

Page 80: ... a flat screwdriver remove the fan wires from the fan connector making a note of the order 2 Using a T20 Torque driver remove the two screws that retain the heatsink fan housing 3 Withdraw the heatsink fan housing from the drive in the direction shown 4 Pull the fan cable through the fan cable gland 5 Using a T20 Torque driver remove the four screws that retain the fan in the housing After fan has...

Page 81: ...ize 9 to 11 auxiliary capacitor bank fan replacement Auxiliary fan removal procedure 1 Disconnect the fan wiring connector shown 2 Slide fan housing in the direction shown using tongue shown in enlarged diagram of fan 3 Withdraw fan housing from the drive After fan has been replaced reverse the above steps to refit Table 5 18 Auxiliary capactitor bank fan part numbers 1 2 3 2 Drive model Auxiliary...

Page 82: ...ize 10 rectifier fan removal procedure 1 Using a flat screwdriver remove the fan wires from the fan connector making a note of the order 2 Using a T20 Torque driver remove the screw that retains the fan housing and pull fan housing away from the rectifier 3 Pull fan wiring through cable gland After fans have been replaced reverse the above steps to refit the fan housing in the rectifier Table 5 19...

Page 83: ... rectifier fan replacement Size 11 rectifier fan removal procedure 1 Lift the ring eye provided 2 Pull the fan housing in the direction shown 3 Disconnect the fan wiring at the connector shown After fans have been replaced reverse the above steps to refit the fan housing in the rectifier making sure the fan housing aligns correctly in the slots top and bottom Table 5 20 Rectifier fan part numbers ...

Page 84: ...11E rectifier fan replacement Size 11 rectifier fan removal procedure 1 Lift the ring eye provided 2 Pull the fan housing in the direction shown 3 Disconnect the fan wiring at the connector shown After fans have been replaced reverse the above steps to refit the fan housing in the rectifier making sure the fan housing aligns correctly in the slots top and bottom Table 5 21 Rectifier fan part numbe...

Page 85: ...uses the display to go blank immediately it is possible the capacitors will not be discharged In this case consult Control Techniques or their authorized distributor Equipment supplied by plug and socket Special attention must be given if the drive is installed in equipment which is connected to the AC supply by a plug and socket The AC supply terminals of the drive are connected to the internal c...

Page 86: ...und connections Figure 6 2 Unidrive M Unidrive HS size 9A power connections See section 6 1 3 Ground connections Output connections Input connections Mains Supply L1 L2 Line reactor Optional EMC filter Fuses L3 L1 L2 L3 PE Supply ground U V W Motor Optional ground connection DC BR Thermal overload protection device Optional 9E 10E 14 Input connections Mains Supply L1 L2 Optional EMC filter Fuses L...

Page 87: ...rive HS size 11E power connections Connect to either terminal U V W Motor Optional ground connection DC BR Thermal overload protection device Output connections Input connections Mains Supply L1 L2 Line reactor INLXXX Optional EMC filter Fuses L3 L1 L2 L3 Supply Rectifier ground DC DC Internal EMC filter PE DC PE Optional 9D 10D DC PE 10 Input connections Mains Supply L1 L2 Line reactor Optional E...

Page 88: ...y to secondary and between secondaries of at least 4 based on the drive rating This represents a fully wound transformer with loosely coupled secondaries whose rating kVA does not match the drive rating PE Input connections Mains Supply L1 L2 Line reactor Optional EMC filter Fuses L3 Supply ground U V W Motor Optional ground connection Output connections DC BR Thermal overload protection device 11...

Page 89: ...nal 67 24 26 V Terminal 66 0V Rectifier Terminal 64 0V Terminal 65 24 26 V For RS485 connection between rectifier and inverter connect RJ45 connector into terminal 60 comms in on rectifier The second RJ45 connector 61 comms out is for daisy chaining rectifiers PE DC DC Output connections 9D PE PE Internal EMC filter U V W DC BR Thermal overload protection device 10D Output connections DC DC 9D 10D...

Page 90: ...drive are connected internally by a copper conductor with a cross sectional area given below Figure 6 9 Unidrive M Unidrive HS size 9A 9E 10E ground connections The ground loop impedance must conform to the requirements of local safety regulations The drive must be grounded by a connection capable of carrying the prospective fault current until the protective device fuse etc disconnects the AC sup...

Page 91: ...ure 6 11 Unidrive M Unidrive HS size 11E 11T ground connections Figure 6 12 Unidrive M Unidrive HS size 11D ground connections Figure 6 13 Unidrive M Unidrive HS size 10 rectifier ground connections Figure 6 14 Unidrive M Unidrive HS size 11 rectifier ground connections 9D 10D Supply ground Motor ground 11E11T Supply ground Motor ground 14 11D Supply ground Motor ground Size 10 Rectifier Size 10 R...

Page 92: ...ion must be provided to reduce category IV to category III A ground fault in the supply has no effect in any case If the motor must continue to run with a ground fault in its own circuit then an input isolating transformer must be provided and if an EMC filter is required it must be located in the primary circuit Unusual hazards can occur on ungrounded supplies with more than one source for exampl...

Page 93: ... V 09021760 INL 401 4401 0181 09202190 INL 401 4401 0181 10202830 INL 402 4401 0182 10203000 INL 402 4401 0182 400 V 09402000 INL 401 4401 0181 09402240 INL 401 4401 0181 10402700 INL 402 4401 0182 10403200 INL 402 4401 0182 11403770 INL 403 4401 0259 INL 403L 4401 0274 11404170 INL 403 4401 0259 11404640 INL 403 4401 0259 575 V 09501040 INL 601 4401 0183 09501310 INL 601 4401 0183 10501520 INL 60...

Page 94: ...ply Direct on line started motor s connected to the supply such that when any of these motors are started the voltage dip exceeds 20 Such disturbances may cause excessive peak currents to flow in the input power circuit of the drive This may cause nuisance tripping or in extreme cases failure of the drive Drives of low power rating may also be susceptible to disturbance when connected to supplies ...

Page 95: ... temp C Min airflow m s Drive size Part No OTL601 135 103 9 242 170 203 20 50 1 09501040 09601040 4401 0201 OTL602 156 81 8 242 170 203 20 50 1 09501310 09601310 4401 0202 OTL603 181 70 1 242 200 203 20 50 1 10501520 10601500 4401 0203 OTL604 207 59 2 242 200 203 20 50 1 10501900 10601780 4401 0204 OTL605 268 48 4 300 242 278 29 50 1 11502000 11602100 4401 0271 OTL607 378 37 8 300 262 266 45 50 1 ...

Page 96: ... the lack of an accessible negative DC terminal 6 5 Heatsink fan supply When operating on normal mains supply the heatsink fan on all drive sizes is supplied internally by the drive When operating in low voltage mode it is necessary to connect an external 24V supply to terminal 61 and 62 if heatsink fan operation is required Please see section 6 7 Low voltage operation on page 98 for more details ...

Page 97: ...as follows Figure 6 16 Location of the 24 Vdc power supply connection on size 9 to 11 Function Sizes 9 11 Supplement the drive s internal supply Terminal 1 2 Back up supply for the control circuit Terminal 1 2 51 52 1 0V common 2 24 Vdc Nominal operating voltage 24 0 Vdc Minimum continuous operating voltage 19 2 V Maximum continuous operating voltage 28 0 V Minimum start up voltage 21 6 V Maximum ...

Page 98: ...w voltage DC power supply is as follows Size 9 to 11 Minimum continuous operating voltage 26 V Minimum start up voltage 32 V Maximum over voltage trip threshold 230 V drives 415 V 400 V drives 830 V 575 V drives 990 V 690 V drives 1190 V It is not possible to supply Unidrive M Unidrive HS size 9E T 10E T and 11E T drives with DC due to the lack of an accessible negative DC terminal In low voltage ...

Page 99: ...s Twin rectifier Model Symmetrical fault level kA All sizes 100 Fuses The AC supply to the drive must be installed with suitable protection against overload and short circuits Table 6 11 shows recommended fuse ratings Failure to observe this requirement will cause risk of fire Model Typical input current Maximum continuous input current Maximum overload input current Fuse rating IEC UL USA Nominal...

Page 100: ...00 gR 400 400 HSJ 10203000 333 361 494 450 450 450 450 09402000 211 232 306 315 315 gR 300 300 HSJ 09402240 245 267 359 315 315 gR 350 350 HSJ 10402700 306 332 445 400 400 gR 400 400 HSJ 10403200 370 397 523 450 450 450 450 11403770 424 449 579 500 500 gR 600 600 HSJ 11404170 455 492 613 11404640 502 539 752 630 630 09501040 145 166 190 150 150 gR 150 150 HSJ 09501310 145 166 221 200 200 175 175 1...

Page 101: ... 250 2 x 350 10403200 2 x 150 2 x 185 C 2 x 150 2 x 150 C 2 x 350 2 x 500 2 x 300 2 x 350 11403770 4 x 95 4 x 95 C 2 x185 2 x 185 C 4 x 3 0 4 x 3 0 2 x 400 2 x 400 11404170 4 x 95 4 x 95 C 2 x 240 2 x 240 C 4 x 4 0 4 x 4 0 2 x 400 2 x 400 11404640 4 x 95 4 x 95 C 2 x 240 2 x 240 C 4 x 4 0 4 x 4 0 2 x 400 2 x 400 09501040 2 x 70 2 x 185 B2 2 x 35 2 x 150 B2 2 x 1 2 x 500 2 x 3 2 x 350 09501310 2 x ...

Page 102: ...e AC supply Fuse types The fuse voltage rating must be suitable for the drive supply voltage IEC Fuse types IEC class gG Full range breaking capability in general application Slow acting IEC class gR Dual rated semiconductor protection ultra fast acting and cable protection IEC class aR Semiconductor Protection fast acting Provides no protection from slow small overloads so cable must be protected...

Page 103: ... do not have an insulating jacket tend to have high capacitance if a cable of this type is used the maximum cable length is half that quoted in the tables Figure 6 18 shows how to identify the two types Figure 6 18 Cable construction influencing the capacitance The cable used for Table 6 16 to Table 6 19 is shielded and contains four cores Typical capacitance for this type of cable is 130 pF m i e...

Page 104: ...motors given in NEMA MG1 section 31 is sufficient for motoring operation but not where the motor spends significant periods braking In that case an insulation peak voltage rating of 2 2 kV is recommended If it is not practical to use an inverter rated motor an output choke inductor should be used The recommended type is a simple iron cored component with a reactance of about 2 The exact value is n...

Page 105: ... When the regenerated power is likely to exceed these losses the DC bus voltage of the drive increases Under default conditions the drive brakes the motor under PI control which extends the deceleration time as necessary in order to prevent the DC bus voltage from rising above a user defined set point If the drive is expected to rapidly decelerate a load or to hold back an overhauling load a braki...

Page 106: ...ors Pr 10 039 gives an indication of braking resistor temperature based on a simple thermal model Zero indicates the resistor is close to ambient and 100 is the maximum temperature the resistor can withstand A Brake Resistor alarm is given if this parameter is above 75 and the braking IGBT is active A Brake R Too Hot trip will occur if Pr 10 039 reaches 100 when Pr 10 307 is set to 0 default value...

Page 107: ...ency 18 µA DC with a 600 V DC bus 33 MΩ With internal filter removed 1mA Note that in both cases there is an internal voltage surge protection device connected to ground Under normal circumstances this carries negligible current Please note that the internal filter is not removable on size 9E T 10E T and 11E T 6 12 1 Use of residual current device RCD There are three common types of ELCB RCD 1 AC ...

Page 108: ...e with the EMC regulations that apply where the drive is to be used 6 13 1 Internal EMC filter It is recommended that the internal EMC filter be kept in place unless there is a specific reason for removing it If the drive is used as part of a regen system then the internal EMC filter must be removed The internal EMC filter reduces radio frequency emission into the line power supply Where the motor...

Page 109: ...tions Metal backplate Optional ground connection External controller 0V If the control circuit 0V is to be grounded this should be done at the system controller only to avoid injecting noise currents into the 0V circuit Grounding bar PE PE If ground connections are made using a separate cable they should run parallel to the appropriate power cable to minimise emissions Use four core cable to conne...

Page 110: ...ail in the shield connections at each interruption Encoder connections Use a cable with the correct impedance Use a cable with individually shielded twisted pairs Connect the cable shields to 0V at both the drive and the encoder using the shortest possible links pigtails The cable should preferably not be interrupted If interruptions are unavoidable ensure the absolute minimum length of pigtail in...

Page 111: ...100 mm 4 in from the drive in all directions A B 60 mm 2 37 in 45 mm 1 18 in Optional braking resistor and overload Locate optional braking resistor external to cubicle preferably near to or on top of the cubicle Locate the overload protection device as required External controller Signal cables Plan for all signal cables to be routed at least 300 mm 12in from the drive and any power cable B B A A...

Page 112: ... 10 and 11 drives and Unidrive M Unidrive HS rectifiers assembled in the standard recommended configuration Table 6 22 Second environment emission compliance Key Unrestricted EN 61800 3 2004 A1 2012 second environment unrestricted distribution For longer motor cables an external filter is required Where a filter is required follow the guidelines in section 6 13 4 Compliance with generic emission s...

Page 113: ... recommended filter and shielded motor cable Observe the layout rules given in Figure 6 28 Ensure the AC supply and ground cables are at least 100 mm from the power module and motor cable Figure 6 28 Supply and ground cable clearance Avoid placing sensitive signal circuits in a zone 300 mm 12 in all around the power module Figure 6 29 Sensitive signal circuit clearance 100mm 4in 100mm 4in 100mm 4i...

Page 114: ...6 31 Grounding the motor cable shield Unshielded wiring to the optional braking resistor s may be used provided the wiring does not run external to the enclosure Ensure a minimum spacing of 300 mm 12 in from signal wiring and the AC supply wiring to the external EMC filter Otherwise this wiring must be shielded Figure 6 32 Shielding requirements of optional external braking resistor If the control...

Page 115: ...ntrol circuits are designed for general use within machines and small systems without any special precautions These circuits meet the requirements of EN 61000 6 2 2005 1 kV surge provided the 0V connection is not grounded In applications where they may be exposed to high energy voltage surges some special measures may be required to prevent malfunction or damage Surges may be caused by lightning o...

Page 116: ... connector is isolated from the 0V of the drive control terminals but it is connected to ground 6 14 2 Unidrive M701 HS71 EIA 485 serial communications The EIA 485 interface provides two parallel RJ45 connectors allowing easy daisy chaining The drive only supports Modbus RTU protocol See Table 6 23 for the connection details Standard Ethernet cables must not be used when connecting drives on a EIA...

Page 117: ...gle ended analog input 2 Mode offset invert scaling destination 7 8 Analog output 2 Source scaling 9 10 Digital input 3 Destination invert logic select 27 28 29 Digital input output 3 Input output mode select destination source invert logic select 24 25 26 Relay 1 Source invert 41 42 Drive enable Safe Torque Off 1 31 10 V User output 1 4 24 V User output 1 Source invert 22 0V common 6 1 3 11 21 23...

Page 118: ...3 5 6 3 21 22 23 24 25 26 27 28 29 30 31 41 42 At zero speed Reset Run forward Run reverse Analog input 1 input 2 select Jog forward select Safe Torque Off Drive enable Relay Over voltage category II Drive Healthy Speed frequency 0V common Analog frequency speed reference 2 4 7 11 9 10 8 Torque active current Analog input 3 1 0V common Function Common connection for all external devices 2 24V exte...

Page 119: ...nations Pr 01 036 Pr 01 037 Pr 03 022 or Pr 04 008 in RFC A and RFC S modes 4 ms for open loop mode and all other destinations in RFC A or RFC S modes 7 Analog input 2 Default function Frequency speed reference Type of input Bipolar single ended analog voltage or unipolar current Mode controlled by Pr 07 011 Operating in voltage mode Full scale voltage range 10 V 2 Maximum offset 10 mV Absolute ma...

Page 120: ... 24 default function AT ZERO SPEED output Terminal 25 default function DRIVE RESET input Terminal 26 default function RUN FORWARD input Type Positive or negative logic digital inputs positive logic voltage source outputs Input output mode controlled by Pr 08 031 Pr 08 032 and Pr 08 033 Operating as an input Logic mode controlled by Pr 08 029 Absolute maximum applied voltage range 3 V to 30 V Imped...

Page 121: ...thy indicator Contact voltage rating 240 Vac Installation over voltage category II Contact maximum current rating 2 A AC 240 V 4 A DC 30 V resistive load 0 5 A DC 30 V inductive load L R 40 ms Contact minimum recommended rating 12 V 100 mA Contact type Normally open Default contact condition Closed when power applied and drive healthy Update period 4 ms 51 0V common 52 24 Vdc Size 9 to 11 Nominal ...

Page 122: ...ler must ensure that the external control circuits are insulated from human contact by at least one layer of insulation supplementary insulation rated for use at the AC supply voltage If the control circuits are to be connected to other circuits classified as Safety Extra Low Voltage SELV e g to a personal computer an additional isolating barrier must be included in order to maintain the SELV clas...

Page 123: ...um output current 100 mA 200 mA total including all Digital I O Voltage range 0V to 24 V Sample Update period 2 ms output will only change at the update rate of the source parameter 6 0V common Function Common connection for all external devices 7 Digital Input 4 8 Digital Input 5 Terminal 7 default function RUN FORWARD input Terminal 8 default function RUN REVERSE input Type Negative or positive ...

Page 124: ...or disable to SIL3 and PL e 0 5 mA Response time Nominal 8 ms Maximum 20 ms The Safe Torque Off function may be used in a safety related application in preventing the drive from generating torque in the motor to a high level of integrity The system designer is responsible for ensuring that the complete system is safe and designed correctly according to the relevant safety standards If the Safe Tor...

Page 125: ... connections on the 15 way D type connector Pr 03 172 shows the status of the P2 position interface and indicates if alternative connections are being used for the P2 position interface Encoder type Pr 3 038 setting Quadrature incremental encoders with or without marker pulse AB 0 Quadrature incremental encoders with UVW commutation signals for absolute position for permanent magnet motors with or...

Page 126: ...terminals 11 and 12 are for Freeze input 2 P1 Position feedback interface Pr 03 038 Connections 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 AB 0 A A B B Z Z V 0V Th FD 1 F F D D Z Z FR 2 F F R R Z Z AB Servo 3 A A B B Z Z U U V V W W FD Servo 4 F F D D Z Z U U V V W W FR Servo 5 F F R R Z Z U U V V W W SC 6 A Cos A Cos B Sin B Sin Z Z SC Hiperface 7 Cos Cosref Sin Sinref DATA DATA EnDat 8 DATA DATA CLK CL...

Page 127: ...AB 1 Disabled 1 A A B B Z Z FD 2 F F D D Z Z FR 3 F F R R Z Z EnDat 4 SSI 5 DATA DATA CLK CLK Freeze2 Freeze2 None 0 AB Asim Asim Bsim Bsim Zsim Zsim FD Fsim Fsim Dsim Dsim Zsim Zsim FR Fsim Fsim Rsim Rsim Zsim Zsim SSI DATAsim DATAsim CLKsim CLKsim SC EnDat 9 SC SSI 11 AB 1 Disabled 1 A A B B FD 2 F F D D FR 3 F F R R EnDat 4 SSI 5 DATA DATA CLK CLK None 0 AB Asim Asim Bsim Bsim FD Fsim Fsim Dsim...

Page 128: ...mination components 120 Ω switchable Working common mode range 7 V to 12 V Resolver 14 Type 2 Vrms sinusoidal signal Operating Frequency 6 8 kHz Input voltage 0 6 Vrms Minimum impedance 85 Ω Common to All Absolute maximum applied voltage relative to 0V 9 V to 14 V NOTE 3 B D R Sinref Clock Sin H 4 B D R Sinref Clock Sin L AB 0 FD 1 FR 2 AB Servo 3 FD Servo 4 FR Servo 5 Type EIA 485 differential re...

Page 129: ...o 14 V 7 U C Not used Not used 8 U C Not used Not used AB Servo 3 FD Servo 4 FR Servo 5 SC Servo 12 Type EIA 485 differential receivers Maximum input frequency 512 kHz Line loading 1 unit load Line termination components 120 Ω switchable Working common mode range 7 V to 12 V SC SC 15 Type Differential voltage Maximum Signal level 1 25 V peak to peak sin with regard to sinref and cos with regard to...

Page 130: ...e loading 1 unit load Line termination components 120 Ω switchable Working common mode range 7 V to 12 V SC EnDat 9 SC SSI 11 Type Differential voltage Maximum Signal level 1 25 V peak to peak sin with regard to sinref and cos with regard to cosref Maximum input frequency See Table 6 32 Maximum applied differential voltage and common mode voltage range 4 V EnDat 8 SSI 10 Not used Resolver 14 Not u...

Page 131: ... to Cat 4 PL e according to EN ISO 13849 1 SIL 3 according to EN 61800 5 2 EN 62061 IEC 61508 and in lift applications according to EN 81 1 and EN81 2 This certificate is available for download from the TüV Rheinland website at http www tuv com Safety Parameters as verified by TüV Rheinland According to IEC 61508 1 to 07 EN 61800 5 2 EN 62061 According to EN ISO 13849 1 Logic levels comply with IE...

Page 132: ...ble with safety controllers whose outputs are subject to a dynamic test with a pulse width not exceeding 1 ms Note on the use of servo motors other permanent magnet motors reluctance motors and salient pole induction motors When the drive is disabled through Safe Torque Off a possible although highly unlikely failure mode is for two power devices in the inverter circuit to conduct incorrectly This...

Page 133: ...000 110 150 360 313 266 194 144 90 125 300 264 228 171 129 400 V 09402000 110 150 221 192 159 108 77 90 150 200 180 157 130 92 65 09402240 132 200 266 255 231 192 160 109 77 110 150 224 211 190 157 130 92 65 10402700 160 250 320 285 238 173 124 132 200 270 237 200 147 108 10403200 200 300 361 339 285 238 173 126 160 250 320 307 282 237 202 147 109 11403770 225 350 437 415 336 272 185 300 377 372 2...

Page 134: ...6 241 176 130 300 279 243 207 153 114 400 V 09402000 221 213 175 144 97 69 200 180 174 143 119 83 58 09402240 253 237 213 176 144 98 69 213 193 175 143 119 83 58 10402700 320 300 259 217 154 112 270 259 214 182 131 97 10403200 343 321 300 260 217 155 112 307 282 259 214 182 131 99 11403770 437 415 374 298 240 377 343 274 223 11404170 462 415 374 298 240 415 380 343 274 223 11404640 462 415 374 298...

Page 135: ... 455 10502430 575 202 218 313 243 246 10602480 690 202 225 313 247 251 11406840 400 557 594 752 684 689 11503840 575 313 338 473 384 387 11604060 690 331 362 465 406 411 1142X400 400 2 x 326 2 x 358 2 x 516 2 x 395 2 x 400 1162X380 690 2 x 308 2 x 339 2 x 488 2 x 375 2 x 380 Model Voltage rating Typical input current Maximum continuous input current Maximum overload input current Typical continuou...

Page 136: ...01 09202190E 75 100 2375 2554 2625 2482 2348 2108 2009 55 75 1874 2017 2093 2011 1956 1839 1802 10202830E 90 125 2478 2672 2867 2123 2952 2701 2554 75 100 2068 2240 2413 2561 2494 2376 2303 10203000E 110 150 2802 3016 3230 3126 2957 2706 2554 90 125 2213 2394 2576 2561 2494 2389 2323 400 V 09402000E T 110 150 2286 2565 2844 2966 2917 2807 2815 90 150 2014 2039 2274 2418 2425 2476 2526 09402240E T ...

Page 137: ...250 2277 2527 2621 2757 2876 3044 3184 11403770D 225 350 2957 3351 3545 3505 3484 185 300 2499 2851 3160 3132 3218 11404170D 250 400 3364 3552 3545 3505 3484 200 350 2800 3163 3160 3132 3218 11404640D 280 400 3534 3552 3545 3505 3484 250 400 3174 3163 3160 3132 3218 575 V 09501040D 110 125 1238 1508 1778 2318 2354 2476 2663 75 100 992 1221 1450 1908 1999 2201 2428 09501310D 110 150 1500 1823 2146 ...

Page 138: ... 75 100 2241 2239 2223 2243 2161 1975 1900 55 75 1874 1932 1916 1872 1810 1733 1686 10202830E 90 125 2478 2625 2641 2625 2671 2490 2379 75 100 2068 2240 2375 2326 2271 2185 2141 10203000E 110 150 2666 2629 2643 2629 2678 2495 2374 90 125 2213 2394 2375 2350 2275 2187 2141 400 V 09402000E T 110 150 2286 2565 2738 2709 2675 2611 2638 90 150 2014 2039 2200 2228 2262 2322 2389 09402240E T 132 200 2648...

Page 139: ...1404170D 250 400 3159 3166 3181 3153 3168 200 350 2800 2879 2917 2932 3005 11404640D 280 400 3159 3166 3181 3153 3168 250 400 2805 2879 2917 2932 3005 575 V 09501040D 110 125 1238 1508 1778 2118 2133 2270 2518 75 100 992 1221 1450 1789 1846 2058 2295 09501310D 110 150 1500 1823 2146 2122 2133 2259 2498 90 125 1255 1537 1748 1792 1852 2058 2293 10501520D 130 200 2094 2298 2209 2122 2133 2259 2498 1...

Page 140: ... 104 F 7 1 7 Storage 40 C 40 F to 55 C 131 F for long term storage or to 70 C 158 F for short term storage Storage time is 2 years Electrolytic capacitors in any electronic product have a storage period after which they require reforming or replacing The DC bus capacitors have a storage period of 10 years The low voltage capacitors on the control supplies typically have a storage period of 2 years...

Page 141: ...or Size 9 to 11 5s 7 1 15 Output frequency speed range Unidrive Mxxx models In all operating modes Open loop RFC A RFC S the maximum output frequency is limited to 550 Hz Unidrive HSxx models In open loop mode the maximum achievable output frequency is 3 000 Hz In RFC A and RFC S modes the maximum achievable output frequency is 1 250Hz In RFC S mode the speed is also limited by the voltage constan...

Page 142: ...ne of the input phases The current in the other two phases would be significantly lower The values of maximum input current are stated for a supply with a 2 negative phase sequence imbalance and rated at the maximum supply fault current given in Table 7 20 Table 7 20 Supply fault current used to calculate maximum input currents Size Dimension H W D F R 9A 1108 mm 43 61 in 310 mm 12 21 in 290 mm 11...

Page 143: ... 400 400 400 400 11604060 331 362 465 400 400 400 400 1142X400 2 x 326 2 x 358 2 x 516 400 400 400 400 1162X380 2 x 308 2 x 339 2 x 488 400 400 400 400 Model Cable size IEC Cable size UL mm2 AWG or kcmil Input Output Input Output Nominal Maximum Installation method Nominal Maximum Installation method Nominal Maximum Nominal Maximum 10204100 2 x 150 2 x 185 C 2 x 120 2 x 150 C 2 x 300 2 x 500 2 x 4...

Page 144: ...00 gR 400 400 HSJ 10203000 333 361 494 450 450 450 450 09402000 211 232 306 315 315 gR 300 300 HSJ 09402240 245 267 359 315 315 gR 350 350 HSJ 10402700 306 332 445 400 400 gR 400 400 HSJ 10403200 370 397 523 450 450 450 450 11403770 424 449 579 500 500 gR 600 600 HSJ 11404170 455 492 613 11404640 502 539 752 630 630 09501040 145 166 190 150 150 gR 150 150 HSJ 09501310 145 166 221 200 200 175 175 1...

Page 145: ... 250 2 x 350 10403200 2 x 150 2 x 185 C 2 x 150 2 x 150 C 2 x 350 2 x 500 2 x 300 2 x 350 11403770 4 x 95 4 x 95 C 2 x185 2 x 185 C 4 x 3 0 4 x 3 0 2 x 400 2 x 400 11404170 4 x 95 4 x 95 C 2 x 240 2 x 240 C 4 x 4 0 4 x 4 0 2 x 400 2 x 400 11404640 4 x 95 4 x 95 C 2 x 240 2 x 240 C 4 x 4 0 4 x 4 0 2 x 400 2 x 400 09501040 2 x 70 2 x 185 B2 2 x 35 2 x 150 B2 2 x 1 2 x 500 2 x 3 2 x 350 09501310 2 x ...

Page 146: ...ting must be suitable for the drive supply voltage IEC Fuse types IEC class gG Full range breaking capability in general application Slow acting IEC class gR Dual rated semiconductor protection ultra fast acting and cable protection IEC class aR Semiconductor Protection fast acting Provides no protection from slow small overloads so cable must be protected by using a gG fuse or circuit breaker HRC...

Page 147: ...r INLXXX of at least the value shown in Table 7 27 and Table 7 28 must be used with size 9E T 10E T and 11E T Failure to provide sufficient reactance could damage or reduce the service life of the drive Size Drive model Inductor model Line reactor part number 9E T 09201760 09202190 09402000 09402240 INL 401 4401 0181 09501040 09501310 09601040 09601310 INL 601 4401 0183 10E T 10202830 10203000 104...

Page 148: ...10 ft 93 m 203 ft 62 m 203 ft 46 m 151 ft 09202190 10202830 250 m 820 ft 187 m 614 ft 125 m 410 ft 93 m 203 ft 62 m 203 ft 46 m 151 ft 10203000 Model Maximum permissible motor cable length for each of the following switching frequencies 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 09402000 250 m 820 ft 187 m 614 ft 125 m 410 ft 93 m 203 ft 62 m 203 ft 46 m 151 ft 09402240 10402700 250 m 820 ft 187 ...

Page 149: ...402000 9E 2 6 260 90 09402240 9E 2 6 260 110 10402700 3 1 218 1 132 10403200 3 1 218 1 160 11403770 1 83 369 4 185 11404170 1 2 563 4 200 11404640 1 2 563 4 250 09501040 9A 5 1 188 5 75 09501310 9A 5 1 188 5 90 09501040 9E 3 3 291 3 75 09501310 9E 3 3 291 3 90 10501520 3 3 291 3 110 10501900 3 3 291 3 132 11502000 1 83 525 2 150 11502540 1 83 525 2 185 11502850 1 83 525 2 225 09601040 9A 6 5 214 5...

Page 150: ...he PDS must exceed 400 A or the supply voltage exceed 1000 V for the complete PDS Standard Type of immunity Test specification Application Level IEC61000 4 2 EN61000 4 2 Electrostatic discharge 6 kV contact discharge 8 kV air discharge Module enclosure Level 3 industrial IEC61000 4 3 EN61000 4 3 Radio frequency radiated field 10 V m prior to modulation 80 1000 MHz 80 AM 1 kHz modulation Module enc...

Page 151: ...02000 to 11502850 4200 0690 690 V 09601040 09601310 9A 4200 1660 09601040 to 09601310 9E 4200 2210 10601500 to 1061780 4200 2210 11602100 to 11602630 4200 0690 CT part number Maximum continuous current Voltage rating IP rating Power dissipation at rated current Ground leakage Discharge resistors Balanced supply phase to phase and phase to ground Worst case 40 C 104 F 50 C 122 F IEC UL 40 C 104 F 5...

Page 152: ...allation Guide Issue Number 5 7 2 3 EMC filter torque settings Table 7 43 Optional external EMC Filter terminal data CT part number Power connections Ground connections Bar hole diameter Max torque Ground stud size Max torque 4200 3021 10 8 mm 30 N m 22 1 lb ft M10 18 N m 13 3 lb ft 4200 4460 11 mm 4200 1660 10 8 mm 4200 2210 11 mm 4200 0400 10 5 mm M12 25 N m 18 4 lb ft 4200 0690 10 5 mm ...

Page 153: ...mensions and mounting methods on page 47 Remote Keypads can be mounted on the outside of a UL Type 12 enclosure A sealing and mounting kit is provided with the keypad 8 5 Environment Drives must be installed in a Pollution Degree 2 environment or better dry non conductive pollution only All drives are capable of delivering full rated output current at surrounding air temperatures up to 40 C Drives...

Page 154: ...when protected by fuses as specified in the Installation Instructions Some smaller drives are suitable for use on a circuit capable of delivering not more than 10 000 RMS Symmetrical Amperes at rated voltage when protected by circuit breakers as specified in the Installation Instructions 8 9 External Class 2 supply The external power supply used to power the 24 V control circuit shall be marked UL...

Page 155: ... Dual output sharing chokes 95 E Electrical Installation 85 Electrical safety 39 Electrical terminals 77 Electromagnetic compatibility EMC 40 108 150 EMC Compliance with generic emission standards 113 EMC General requirements 109 EMC Variations in the wiring 114 EMC filter dimensions external overall 151 EMC filter torque settings external 152 EMC filters optional external 151 Emission 150 EN61800...

Page 156: ...ce RCD 107 Resistances minimum 106 Resolution 141 RFC A mode 19 RFC S mode 19 Routine maintenance 79 S Safe Torque Off function input 1 drive enable 124 Safe Torque Off function input 2 drive enable 124 Safe Torque Off drive enable 121 124 Safety Information 8 39 Selecting fan 67 Serial comms lead 116 Speed range 141 Start up time 141 Starts per hour 141 Storage 140 Supply requirements 140 Supply ...

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