Emerson TARTARINI BM9 Instruction Manual Download Page 10 | Manualshive

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Overpressure set value

Underpressure set value

Downstream pipeline pressure

∆

P

WU

∆

P

WO

Type BM9

10

CLOSED POSITION

RESET STAGE

RED MARK

RESET COMPLETED

RED MARK IS JUST AT “ON”

RED MARK

Figure 11.

OS9/80X-R Series Slam-Shut Controller Resetting Position

OVERPRESSURE SET VALUE

DOWNSTREAM PIPELINE PRESSURE

UNDERPRESSURE SET VALUE

Figure 12.

OS9/80X-R Series Slam-Shut Controller Range Setting

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Summary of Contents for TARTARINI BM9

Page 1: ...hemical contamination causing property damage and personal injury or death Tartarini slam shut valve must be installed operated and maintained in accordance with federal state and local codes rules and regulations and Emerson Process Management Regulator Technologies Inc Emerson instructions If the slam shut valve vents gas or a leak develops in the system service to the unit may be required Failu...

Page 2: ...ile NBR 20 to 60 C 4 to 140 F Flow Coefficients See Table 1 Slam Shut Controller OS9 80X R Series a sub family of OS 80X Series Pressure Connection 1 4 NPT Slam Shut Controller Pressure Connection 1 4 NPT Accuracy Class AG Up to 1 Response Time ta 1 second Construction Materials Body LCC Sleeve Steel O ring Nitrile NBR standard or Fluorocarbon FKM optional Disk Polytetrafluoroethylene PTFE Control...

Page 3: ...lam shut valve can be classified like a safety accessory according to Pressure Equipment Directive PED 2014 68 EU The minimum PS between SSD valve and controller shall be the PS of the safety accessory to comply the provisions of EN 14382 about integral strength type This product in its Class A and integral strength configuration is a safety accessory for pressure equipment in PED categories on Ta...

Page 4: ...ur local Sales Office Use of gas pressure devices safety shut off devices SSD slam shut type shall comply with EN 12186 and EN 12279 Safety slam shut valves manufactured by Emerson must use pressure accessories e g controller or filters manufactured or approved by Emerson Emerson is not responsible for any possible inefficiency due to installation of pressure accessories not manufactured or approv...

Page 5: ...eam and downstream pressures are equal When the control pressure is within the set value of the slam shut controller the controller prevents the rotation of the eccentric shaft and the slam shut valve remains open When the control pressure is above or below the set value the slam shut controller releases the eccentric shaft closing the slam shut valve The slam shut controller is provided with a ma...

Page 6: ... PORT B LOADING PORT TYPES PSA 79 PS 79 PSA 80 PS 80 PSA 79 AP PS 79 AP PSA 80 AP AND PS 80 AP V SENSING PORT M SUPPLY PORT R LOADING PORT S BLEED PORT TYPES PSA 79 PS 79 PSA 80 PS 80 PSA 79 AP PS 79 AP PSA 80 AP AND PS 80 AP V SENSING PORT M SUPPLY PORT R LOADING PORT S BLEED PORT TYPE PSA 80 PS 80 PSA 80 AP OR PS 80 AP TYPE PSA 79 PS 79 PSA 79 AP OR PS 79 AP TYPE OS9 80X R PN TYPE PRX 181 PN TYP...

Page 7: ... or if necessary use a tag line attached to one of the eyebolts to which a person can grip and stabilize the weight during lifting Installation WARNING Personal injury or equipment damage due to bursting of pressure containing parts may result if this slam shut valve is overpressured or is installed where service conditions could exceed the limits given in the Specification section and on the appr...

Page 8: ...l vent line s from the pilot s to a remote safe location away from air intakes or any hazardous location The end of the vent line or stack opening must be pointed down and protected against condensation or clogging CAUTION To avoid freeze up because of pressure drop and moisture in the gas use anti freeze practices such as heating the supply gas or adding a de icing agent to the supply gas Type BM...

Page 9: ... ALWAYS AGAINST LOWER SURFACE OF BRACKET KEY 32 PINCH POINT KEEP HAND AND FINGERS AWAY FROM REACTION ARM AND BRACKET Figure 8 Resetting Operation a b Figure 9 Shaft Maintenance on Closed Position Figure 10 Main Valve Disk Ring Replacement a b PIPELINE BOLT LENGTH 80 mm 3 15 IN ...

Page 10: ...9 10 CLOSED POSITION RESET STAGE RED MARK RESET COMPLETED RED MARK IS JUST AT ON RED MARK Figure 11 OS9 80X R Series Slam Shut Controller Resetting Position OVERPRESSURE SET VALUE DOWNSTREAM PIPELINE PRESSURE UNDERPRESSURE SET VALUE Figure 12 OS9 80X R Series Slam Shut Controller Range Setting ...

Page 11: ...10 DN 300 NPS 12 N m Ft lbs N m Ft lbs N m Ft lbs 4 Bolt End cap 25 to 28 18 to 21 50 to 54 36 9 to 39 8 80 to 85 59 to 63 20 Locknut 22 to 25 16 2 to 18 4 22 to 25 16 2 to 18 4 22 to 25 16 2 to 18 4 Hex Screw Locknut Initial 1 5 Final 4 5 Initial 1 1 Final 3 3 Initial 1 5 Final 4 5 Initial 1 1 Final 3 3 Initial 1 5 Final 4 5 Initial 1 1 Final 3 3 21 Screw Rod 80 to 100 59 0 to 73 8 80 to 100 59 0...

Page 12: ...ied it will be factory set at the mid range of the controller spring range Before beginning the startup procedure in this section make sure the following conditions are in effect Block valves to isolate the slam shut valve Vent valves are closed A bypass if any is in operation In all cases check the controller spring setting to make sure it is correct for the application 1 The slam shut valve is f...

Page 13: ...jury resulting from sudden release of pressure isolate the slam shut valve from the system pressure and release trapped pressure from the equipment and pressure line before attempting maintenance operation Use proper lifting techniques when lifting the body and spacer keys 1 and 17 The optional drainage plug at the bottom of the valve shown in Figure 13 must not be removed unless the pressure in t...

Page 14: ...lass 8 8 material The thread engagement between bolt and threaded hole on disk holder should be at least 10 mm 0 4 in 4 When the disk holder key 18 is completely unscrewed as shown in Figure 10 a remove the bolt from the disk holder to avoid damaging the pipe flange and then remove the disk holder from the valve body as shown in Figure 10 b Seat ring key 47 will be taken out along with the disk ho...

Page 15: ...3 11 Check all moving parts paying attention to plated surfaces 12 Clean the parts for reuse Replace worn out parts if any Reassembly Note When the word lubricate is used in this document it is implied that the amount of lubricate used should be just enough to cover the surface of the part being lubricated Using an excess amount of lubricant should be avoided unless otherwise stated Precautions fo...

Page 16: ...in the controller Reset slam shut controller if it was cut off in step 1 3 Simulate pressure increase until maximum pressure cutoff value is reached 4 Connect the sensing line back to port A of the controller and set the circuit back to operating conditions by following the instructions described in the Startup section Valve seal Check 1 Close downstream isolation valve 2 Press the EMERGENCY butto...

Page 17: ...rn out parts if any Reassembly CAUTION The lever key 33 is in proper position when it is exactly horizontal and in the center of the groove of lever key 36 Reassemble in reverse order During reassembly make sure that parts move smoothly with respect to one another without friction Make sure to 1 Narrow the gap between nuts keys 30 and 18 so that levers keys 33 36 and 20 move freely without frictio...

Page 18: ...AP 182 PN 30 to 80 435 to 1160 0 8 11 60 8 50 0 33 100 3 94 M0273790X12 Steel Neutral Table 8 Underpressure Shut off Spring Ranges and Information CONTROLLER TYPE SPRING RANGE RESET DIFFERENTIAL SPRING DIAMETER SPRING LENGTH PART NUMBER MATERIAL SPRING COLOR bar psig bar psig mm In mm In OS9 80X MPA D R 0 3 to 0 40 4 35 to 5 80 0 15 2 17 1 75 0 07 60 0 2 36 M0174340X12 Steel Yellow 0 40 to 0 90 5 ...

Page 19: ... Spare Parts Spare parts storage shall be done by proper procedures according to national standard rules to avoid over aging or any damage Parts Lists WARNING Use only genuine Emerson replacement parts Components that are not supplied by Emerson should not under any circumstances be used in any Emerson slam shut valve because they will void your warranty might adversely affect the performance of t...

Page 20: ...055 62 Nut 8 required JI1E2000M16 63 O ring Nitrile NBR ERAA35462A0 Fluorocarbon FKM ERAA35462A1 64 Flow Arrow 65 Drive Screw 4 required 66 Nameplate Sticker 67 Nameplate Support 70 Nut 71 Washer 73 Tee Pipe 2 required 74 Fitting Elbow Type PRX 182 PN or PRX 181 PN 2 required Types PRX 182 PN and PRX 181 PN 4 required 75 Fitting Tee Type PRX 182 PN or PRX 181 PN 1 required Types PRX 182 PN and PRX...

Page 21: ... FKM ERAA47161A1 59 Backup Ring PTFE ERAA47796A0 60 Pin 2 required M4500187X12 61 Stud 8 required JI1B8160055 62 Nut 8 required JI1E2000M16 63 O ring Nitrile NBR ERAA35462A0 Fluorocarbon FKM ERAA35462A1 64 Flow Arrow 65 Drive Screw 4 required 66 Nameplate Sticker 67 Nameplate Support 68 O ring Nitrile NBR ERAA44416A0 Fluorocarbon FKM ERAA44416A1 69 Seat Retainer ERAA44238A0 70 Nut 71 Washer 73 Tee...

Page 22: ...A1 43 Backup Ring 2 required ERAA35454A0 44 O ring Nitrile NBR ERAA27823A0 Fluorocarbon FKM ERAA27823A1 45 O ring 2 required Nitrile NBR ERAA27821A0 Fluorocarbon FKM ERAA27821A1 46 Seal Ring Retainer ERAA23318A0 47 Disk PTFE ERAA22312A0 48 O ring Nitrile NBR ERAA31727A0 Fluorocarbon FKM ERAA31727A1 49 Screw Stainless steel 6 required ERAA35520A1 50 Cam Roller ERAA35456A0 51 Wiper ERAA35469A0 52 Sc...

Page 23: ...940X12 18 Locknut 2 required M5006012X12 19 Washer 2 required M5001032X12 20 Lever Steel M0269710X12 21 Spring Winding direction right Steel M0201060X12 22 Lever 2 required M0264700X12 24 Label 26 Nut Types OS9 80X MPA D R OS9 80X APA D R OS9 80X R PN OS9 84X R OS9 84X R PN and OS9 88X R 1 required M5036001X12 27 Screw Types OS9 80X MPA D R 8 required Types OS9 80X APA D R and OS9 80X R PN 6 requi...

Page 24: ...teel M0211720X12 Type OS9 80X MPA D R LF2 Carbon Steel M0290130X12 A105 Carbon Steel M0211920X12 Types OS9 84X R and OS9 84X R PN Brass M0262600X12 Carbon Steel M0299420X12 Type OS9 88X R Brass M0267830X12 61 Plug Aluminum Alloy M0299390X12 62 Diaphragm 2 required Types OS9 80X APA D R and OS9 80X R PN Nitrile NBR M0262770X12 Fluorocarbon FKM M0285060X12 Type OS9 80X MPA D R Nitrile NBR M0262780X1...

Page 25: ...2 13 14 15 16 17 18 L2 L2 L2 L1 19 20 22 23 24 25 26 27 28 29 30 1 2 3 5 4 6 7 8 9 21 F L1 L1 L2 Type BM9 25 APPLY LUBRICANT L1 SILICONE BASED GREASE L2 ANTI SEIZE LUBRICANT Figure 14 Type BM9 Slam Shut Valve ...

Page 26: ... DETAIL B DETAIL C SECTION E E SECTION E E DETAIL D DETAIL F DN 300 NPS 12 DN 250 NPS 10 DETAIL D SECTION E E DN 200 NPS 8 78 45 L1 69 42 L1 47 68 53 55 50 51 A 31 G A A M M E E P 81 37 82 34 33 81 Type BM9 26 APPLY LUBRICANT OR ADHESIVE L1 SILICONE BASED GREASE L2 ANTI SEIZE LUBRICANT A THREADLOCKING ADHESIVE Figure 14 Type BM9 Slam Shut Valve continued TORQUE 6 3 TO 8 N m ...

Page 27: ...65 66 67 64 70 9 71 36 35 A 10 DETAIL Q Type BM9 27 APPLY LUBRICANT ADHESIVE OR SEALANT A THREADLOCKING ADHESIVE Figure 14 Type BM9 Slam Shut Valve continued ...

Page 28: ...5 76 74 77 S L L A A B C Type BM9 28 TYPE PRX 181 PN OR PRX 182 PN JET DETAIL C APPLY SEALANT S THIXOTROPIC METHACRYLATE THREAD SEALANT Figure 15 Type BM9 Slam Shut Valve with Type PRX 181 PN or PRX 182 PN ...

Page 29: ...A B L L A A B A B 75 73 76 S C Type BM9 29 TYPE PRX 181 PN TYPE PRX 182 PN APPLY SEALANT S THIXOTROPIC METHACRYLATE THREAD SEALANT Figure 16 Type BM9 Slam Shut Valve with Types PRX 181 PN and PRX 182 PN JET DETAIL C ...

Page 30: ...2 3 4 5 6 7 8 9 10 14 13 12 11 71 86 88 85 71 86 87 71 85 ON OFF OS 80X Type BM9 30 APPLY LUBRICANT OR ADHESIVE L1 SILICONE BASED GREASE L2 ANTI SEIZE LUBRICANT A THREADLOCKING ADHESIVE Figure 17 Type BM9 Handle Unit DETAIL OF TYPE OS9 80X R WITH PROXIMITY SWITCH Figure 18 Type OS9 80X R Slam Shut Controller standard ...

Page 31: ...24 31 32 28 34 35 36 38 37 22 30 46 45 44 29 41 42 19 18 43 47 48 49 50 51 52 53 54 52 55 56 58 57 26 48 69 70 33 39 Type BM9 31 Figure 18 Type OS9 80X R Slam Shut Controller standard continued ...

Page 32: ...OS9 84X R DETAIL TYPE OS9 88X R DETAIL Figure 19 Actuators Series of Slam Shut Controller D104439X012 2020 2021 Emerson Process Management Regulator Technologies Inc All rights reserved 03 21 The Emerson logo is a trademark and service mark of Emerson Electric Co All other marks are the property of their prospective owners Tartarini is a mark owned by one of the companies in the Emerson Automation...

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