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Site Supervisor Controller User Guide 2.0

Table of Contents • i

Table of Contents

1 HARDWARE OVERVIEW...................................................................................................................................... 1-1

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................................................................................................................................................... 1-2

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1.5.1   Termination Jumpers .........................................................................................................................................  1-4
1.5.2   Removing The SD Card......................................................................................................................................  1-5
1.5.3   LEDs...................................................................................................................................................................  1-5

....................................................................................................................................... 1-6

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....................................................................................................................................................... 1-7

............................................................................................................................................ 1-8

2 RS485 I/O NETWORK BOARDS AND PERIPHERALS..................................................................................... 2-1

.................................................................................................................................................... 2-1

................................................................................................................... 2-1

2.2.1 MultiFlex Boards ............................................................................................................................................... 2-1

2.2.1.1 MultiFlex 16 Input Board ........................................................................................................................................ 2-1
2.2.1.2 MultiFlex Combination Input/Output Boards.......................................................................................................... 2-2

2.2.2 MultiFlex RTU Support...................................................................................................................................... 2-3

2.2.2.1   I/O Network and MultiFlex RTU Setup on Serial Port ........................................................................................... 2-3
2.2.2.2   Creating an Instance of RTU Application ............................................................................................................... 2-3
2.2.2.3   Deleting/Checking Status of RTU Board ................................................................................................................ 2-3
2.2.2.4   Zone Management ................................................................................................................................................... 2-4
2.2.2.5   Scheduling................................................................................................................................................................ 2-4
2.2.2.6   Alarming .................................................................................................................................................................. 2-4
2.2.2.7   Real Time Clock Updates ........................................................................................................................................ 2-4
2.2.2.8   Hand-Held Terminal Support .................................................................................................................................. 2-4

2.2.3 MultiFlex RCB Support...................................................................................................................................... 2-4

2.2.3.1   I/O Network and MultiFlex RCB Setup on Serial Port ........................................................................................... 2-4
2.2.3.2   Creating an Instance of RCB Application ............................................................................................................... 2-5
2.2.3.3   Deleting/Checking Status of RCB Board ................................................................................................................ 2-5
2.2.3.4   Zone Management ................................................................................................................................................... 2-5
2.2.3.5   Scheduling................................................................................................................................................................ 2-5
2.2.3.6   Alarming .................................................................................................................................................................. 2-5
2.2.3.7   Real Time Clock Updates ........................................................................................................................................ 2-5
2.2.3.8   Hand-Held Terminal Support .................................................................................................................................. 2-5

2.2.4   MultiFlex RTU ...................................................................................................................................................  2-6
2.2.5   MultiFlex Rooftop Control Board (RCB)...........................................................................................................  2-6
2.2.6   The MultiFlex ESR Board ..................................................................................................................................  2-6
2.2.7   Hand-held Terminal (P/N 814-3110).................................................................................................................  2-7
2.2.8   The 8RO and 8ROSMT Relay Boards................................................................................................................  2-7
2.2.9   4AO Analog Output Board.................................................................................................................................  2-8
2.2.10   8DO Digital Output Board ..............................................................................................................................  2-8
2.2.11   XM Series of Case Controllers.........................................................................................................................  2-9

2.2.11.1   XM670 ................................................................................................................................................................... 2-9
2.2.11.2   XM679 ................................................................................................................................................................... 2-9
2.2.11.3   XM678 ................................................................................................................................................................... 2-9

2.2.12 Site Supervisor Display .................................................................................................................................. 2-10

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Summary of Contents for Site Supervisor

Page 1: ...026 1800 Rev 3 02 AUG 2016 Site Supervisor Controller User Guide 2 0 ...

Page 2: ......

Page 3: ...his device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation CE COMPLIANCE NOTICE Class A Product Information for Site Supervisor controllers The Emerson Retail Solutions Site Supervisor controllers are Class A products In a domestic environment this product may cause radio interference in which case...

Page 4: ...proper handling and installation procedures can cause damage ESD damage can range from subtle performance degradation to complete device failure Precision integrated circuits may be more susceptible to damage because very small parametric changes may cause the device to not meet its published specifications ...

Page 5: ... Port 2 3 2 2 2 2 Creating an Instance of RTU Application 2 3 2 2 2 3 Deleting Checking Status of RTU Board 2 3 2 2 2 4 Zone Management 2 4 2 2 2 5 Scheduling 2 4 2 2 2 6 Alarming 2 4 2 2 2 7 Real Time Clock Updates 2 4 2 2 2 8 Hand Held Terminal Support 2 4 2 2 3 MultiFlex RCB Support 2 4 2 2 3 1 I O Network and MultiFlex RCB Setup on Serial Port 2 4 2 2 3 2 Creating an Instance of RCB Applicatio...

Page 6: ...er 5 2 5 1 3 4 Variable Speed Digital Scroll and Digital Discus Compressor Support 5 2 5 1 3 5 Floating Suction Control 5 2 5 1 4 Hardware Overview 5 2 5 2 ANALOG SENSOR CONTROL 5 3 5 2 1 Control Strategy 5 3 5 2 2 Control Alarming 5 4 5 2 3 Alarm Output When On Off Parameters 5 5 5 2 4 Control Bypass 5 5 5 3 DIGITAL SENSOR CONTROL 5 5 5 3 1 Control Strategy 5 5 5 3 2 Command Alarming 5 6 5 3 3 Al...

Page 7: ...tion 5 15 5 7 6 Scheduling Logic 5 15 5 7 7 Control Override 5 16 5 7 8 Control Bypass 5 16 5 7 9 Control Override 5 16 5 7 10 Special Conditions 5 16 5 7 11 Priority of Services 5 16 5 7 12 Control Alarming 5 17 5 7 13 Schedule Category 5 17 5 8 DEMAND CONTROL 5 17 5 8 1 KWH Calculation 5 17 5 8 2 Demand Calculation 5 17 5 8 3 Shed Outputs 5 18 5 8 4 Application Alarms 5 18 5 8 5 KW Load Specific...

Page 8: ...ommunication 5 34 5 19 2 Supported Gases 5 34 5 20 MRLDS MODULAR REFRIGERANT LEAK DETECTOR SENSOR 5 34 5 21 CONTROL LINK ANTI CONDENSATE CONTROLLER CL ACC 5 34 5 21 1 Alarm Handling Logic 5 34 5 21 2 Alarms Configuration 5 34 5 22 HVAC ZONE 5 34 5 22 1 How It Works 5 34 5 22 2 Compatible Applications to be Connected to HVAC Zones 5 35 5 22 3 Temperature Control 5 35 5 22 4 HVAC Zone Temperature 5 ...

Page 9: ... Supported 5 47 5 31 1 3 Synchronized Parameters 5 48 5 31 1 4 Visibility of Associated Parameters 5 48 5 31 2 Suction Group Interaction 5 48 5 31 2 1 Standard Suction 5 48 5 31 2 2 Enhanced Suction 5 48 5 31 3 Supervisory Control Functions 5 48 5 31 3 1 Dewpoint Value 5 48 5 31 3 2 Lighting Control 5 48 5 31 3 3 Active Setpoint Output 5 48 5 31 3 4 Defrost Scheduling 5 48 5 31 3 5 Case States 5 4...

Page 10: ...ION 7 2 7 2 ALARM COMMUNICATIONS SETTING 7 2 7 3 ALARM LOG AND VIEW HISTORY 7 3 7 4 TEMPERATURE DIFFERENTIAL ALARMS 7 4 7 5 LIGHTING CYCLE ALARMS 7 6 8 BASIC SETUP INFORMATION 8 1 8 1 USING THE HELP MENU 8 1 8 2 HOW TO LOCATE THE IP ADDRESS OF SITE SUPERVISOR 8 2 9 REVISION HISTORY 9 1 APPENDIX A ALARM ADVISORIES A 1 APPENDIX B TROUBLESHOOTING B 1 ...

Page 11: ...ifications 1 2 Housing Dimensions and Mounting The Site Supervisor is DIN Rail mounting compatible Snap the orange tabs to the down position to fasten If not using the DIN Rail mounting option fasten to the mounting surface using the openings in the mounting tabs Operating Temperature 14 F to 140 F 10 C to 60 C Relative Humidity 20 85 RH non condensing Enclosure Rating UL 94 V 0 Dimensions 103 7 x...

Page 12: ...1 2 Site Supervisor Controller User Guide 2 0 026 1800 Rev 3 02 AUG 2016 1 3 Wiring Diagrams Figure 1 2 Site Supervisor 2 0 Wiring Diagram ...

Page 13: ...Wiring Diagrams Hardware Overview 1 3 Figure 1 3 Site Supervisor 2 0 Detail ...

Page 14: ...on Jumpers Depending on the orientation of the board the termination jumpers are set in the down position always toward the board ON for termination and up always away from the board OFF for no termination Position 1 Termination and Position 2 Bias Refer to the enclosure diagram for termination jumper direction Figure 1 4 Site Supervisor Power Serial and IO Positions Figure 1 5 Termination Jumper ...

Page 15: ...irst power OFF the controller Then remove the SD card DO NOT remove the cover Removing the cover will void the warranty Figure 1 6 LEDs on Front Enclosure STATE DESCRIPTION Solid red Starting up Flashing red 1 Hz Loading OS Application Solid green Running Normal Status Flashing red 2 Hz Failure to load Table 1 2 LED States and Definitions ...

Page 16: ...ad both dry and wet 24VAC contact closures Dry contact wire to DI 1 DI 4 and Cdry Wet live contact wire to DI 1 DI 4 and Cac Can read pulses up to 10Hz 1 8 Relay Outputs Relays are Form C rated 5A at 125 240VAC General Purpose Figure 1 7 Site Supervisor Wiring Terminal Detail Figure 1 8 Digital Inputs Figure 1 9 Relay Outputs ...

Page 17: ...r humidity sensors pressure transducers and more NOTE General purpose relays are cost effective 5 15 Amp switching devices used in a wide variety of applications Features Electrical loads of 5 to 15 Amps Contact configurations through 3PDT Coils molded in polyester for environmental protection Figure 1 10 Analog Inputs Type Ratings Terminal Relay 1 N O N C 5A 125 240 VAC General Purpose 100K cycle...

Page 18: ...orts 1 4 support 9600 19200 38400 57600 and 115200 baud connection speeds Com Port 4 Site Super visor display only The Can Bus port is for Dixell expansion I O such as the IPX206D and IPX225D The Can Bus port is for expansion I O such as the IPX206D and IPX225D Com ports 1 4 wiring polarity Same polarity XR75CX Emerson Energy Meter and Site Supervisor Display Opposite polarity Emerson T Stat Contr...

Page 19: ... Site Supervisor only recognizes four different types of I O boards 16AI 8RO 4AO and 8DO All Site Supervisor compatible I O boards communicate with Site Supervisor as if they are one or more of these types of boards 2 2 1 MultiFlex Boards The MultiFlex line of control system boards provides a wide variety of input output and smart control solutions all of which are based on a single universal hard...

Page 20: ...utput boards are designed to be replacements for the 8IO Combination Input Output Board but the MultiFlex board provides several new hardware options and software features The MultiFlex combination I O boards consist of up to 16 combination digital analog inputs and a combination of relay outputs digital outputs and analog outputs P N Model Name Description 810 3013 MultiFlex 16 16 analog digital ...

Page 21: ... status screen through the site map the status screen dis plays the following sections General Inputs Outputs RTU Outputs 4 Click Details on the status screen the system will display the properties of the RTU board by the properties group You can now view and configure the properties of the RTU board 5 After configuring the properties the new values can be sent to RTU application on the Site Super...

Page 22: ... setpoints and configuration parameters you changed from UI upon receipt of a message from the RTU that the hand held terminal is disconnected This will overwrite any changes made using the HHT 4 The Site Supervisor does not accept permanent changes made via the hand held terminal to the Site Supervisor 2 2 3 MultiFlex RCB Support 2 2 3 1 I O Network and MultiFlex RCB Setup on Serial Port 1 Naviga...

Page 23: ...m management in Site Supervisor You can configure alarms properties such as Alarm repeat rate Alarm type Alarm category Alarm displayed message Alarm monitoring flag The Alarms generated from the Site Supervisor for the RCB application are the following Control Temp High Supply Temp High Return Temp High Control Temp Low Supply Temp Low Return Temp Low You can set the following attributions for ea...

Page 24: ...either as a stand alone controller or in zone control applications using a Retail Solutions Site Supervisor building control system The MultiFlex RCB is capable of controlling heat and cool stages fans humidification and dehumidification devices economizers using on board I O and control algorithms as well as monitor and interact with other building control systems and peripherals such as smoke al...

Page 25: ...has been replaced by the 8ROSMT P N 810 3006 board To function the 8RO board must be connected through either the Echelon Network or the RS485 I O Network to the Site Supervisor When properly installed the 8RO receives an electrical impulse from the Site Supervisor which either opens or closes any of eight contact relays Output definitions within the Site Supervisor allow the user to configure the...

Page 26: ...ut Board P N 815 3030 Figure 2 11 is configured with four analog output connections that provide a variable voltage signal to any of four analog devices that may be controlled by a single Site Supervisor Two 4 20mA outputs are provided for channels 1 and 2 The 4 20mA outputs provide a variable current for applications that are either externally powered or that require power from the 4AO board 2 2 ...

Page 27: ...ded with four probe inputs one for temperature con trol one to control the defrost end temperature of the evaporator the third for the display and the fourth can be used for application with virtual probe or for inlet outlet air temperature measurement Finally the XM670 is equipped with the three digital inputs free contact and are fully configurable For more information about the XM670 controller...

Page 28: ...P Ns 818 9022 and 818 9023 is a remote UI for the Site Supervisor that connects to the controller using RS485 network to Serial Port D The Site Supervisor display shows a simplified UI that allows users to perform critical actions in the controller quickly and easily such as overriding lights heating and cooling stages viewing alarms and status information Figure 2 16 Site Supervisor Display ...

Page 29: ...Wiring Examples 3 1 3 Wiring Examples Figure 3 1 Site Supervisor and MultiFlex Wiring ...

Page 30: ...3 2 Site Supervisor Controller User Guide 2 0 026 1800 Rev 3 02 AUG 2016 Figure 3 2 Site Supervisor and XR35CX 120V Wiring ...

Page 31: ...Wiring Examples 3 3 Figure 3 3 Site Supervisor and XR35CX 230V Wiring ...

Page 32: ...3 4 Site Supervisor Controller User Guide 2 0 026 1800 Rev 3 02 AUG 2016 Figure 3 4 Site Supervisor and XR75CX and IPX Wiring ...

Page 33: ...Wiring Examples 3 5 Figure 3 5 Site Supervisor and XR75CX Wiring ...

Page 34: ...3 6 Site Supervisor Controller User Guide 2 0 026 1800 Rev 3 02 AUG 2016 Figure 3 6 Site Supervisor and XM670 Wiring ...

Page 35: ...Wiring Examples 3 7 Figure 3 7 Site Supervisor and XM678 Wiring ...

Page 36: ...3 8 Site Supervisor Controller User Guide 2 0 026 1800 Rev 3 02 AUG 2016 Figure 3 8 Site Supervisor and XM679 Wiring ...

Page 37: ...Wiring Examples 3 9 Figure 3 9 Site Supervisor and XEV22 Wiring ...

Page 38: ...3 10 Site Supervisor Controller User Guide 2 0 026 1800 Rev 3 02 AUG 2016 Figure 3 10 Site Supervisor and XEV30 Wiring ...

Page 39: ...Wiring Examples 3 11 Figure 3 11 Site Supervisor and XEV32 Wiring ...

Page 40: ...3 12 Site Supervisor Controller User Guide 2 0 026 1800 Rev 3 02 AUG 2016 Figure 3 12 Site Supervisor and Energy Meter Wiring ...

Page 41: ...Wiring Examples 3 13 Figure 3 13 Site Supervisor and Thermostat Wiring ...

Page 42: ...3 14 Site Supervisor Controller User Guide 2 0 026 1800 Rev 3 02 AUG 2016 Figure 3 14 Site Supervisor and the Display ...

Page 43: ...Wiring Examples 3 15 Figure 3 14 Site Supervisor and iPro S Wiring ...

Page 44: ...3 16 Site Supervisor Controller User Guide 2 0 026 1800 Rev 3 02 AUG 2016 Figure 3 15 Site Supervisor and iPro G Wiring ...

Page 45: ...e to water or moisture and use the controller only within its operating limits Avoid sudden temperature changes with high atmospheric humidity to prevent the formation of condensation Figure 4 1 Site Supervisor Display WARNING When using an external power supply it is necessary to separate the power of the device from the rest of the electrical devices connected inside the electrical panel The sec...

Page 46: ...r Yes Display TFT 4 3 Resolution 480x272 px Colors 256 8 bit Touch Resistive Measuring Range On board NTC sensor 14 to 122 F 10 to 50 C Remote NTC sensor 58 to 230 F 50 to 110 C RH Sensor 20 to 85 NTC Resolution 32 18 F 0 1 C Accuracy Humidity Sensor 3 20 to 80 5 elsewhere Operating Tempera ture 4 to 140 F 20 to 60 C Table 4 1 Site Supervisor Specifications Storage Temperature 13 to 158 F 25 to 70...

Page 47: ...Mounting Site Supervisor Display 4 3 4 2 2 Wall Mount Dimensions Figure 4 3 Dimensions for Wall Mounting Sizes in mm ...

Page 48: ...sor display and therefore does not require software setup 3 Use an external 24VAC power supply and cycle power back ON to the unit after wiring connections are made Site Supervisor Display Firmware Update To update the Site Supervisor display firmware 1 Insert the USB drive into the Site Supervisor display USB port located on the back of the Site Supervisor display Figure 4 4 Figure 4 4 Power and ...

Page 49: ...elf off momentarily and show a blank screen 3 Two separate audible tones will sound followed immediately by a third longer tone to indicate the firmware has been successfully updated 4 Remove the USB drive 4 3 2 Wall Mount Version Figure 4 5 Power and Network Connections for Wall Mount Site Supervisor Display Back View ...

Page 50: ...er Permission Settings View Only View only no overriding or editing Lowest permission setting Manager Viewing and Overriding permissions Tech Viewing overriding and editing permissions Highest permission setting Your login type will display in the lower right corner of the display under the BACK button Figure 4 6 Dip Switch Configuration Figure 4 7 Keypad Back Delete and SUBMIT Figure 4 8 Launch S...

Page 51: ... to the Site Supervisor Note to record these settings so that you may refer to them later Once entered press SUBMIT Default Values IP Address 192 168 0 250 Subnet Mask 255 255 255 0 Default Gateway 192 168 0 1 Once logged in depending on user permissions select the desired category Figure 4 11 Enter Internet Values Setup Wizard on Factory New Units Figure 4 12 Set Date Time and Zip Code Figure 4 1...

Page 52: ...information for LIGHT_Name_2 displays in left side of the screen HVAC Control Example Touch the HVAC icon to view edit or override HVAC information HVAC_Name_1 Cooling information Set the heating and cooling setpoint by using the up and down arrows In this example the cooling setpoint has been set to 25 C Alarms Scheduling System Configuration Figure 4 14 Lighting Control Applications and Status F...

Page 53: ...Energy or Other icons to access those applications and see Scheduling options In this example CAL_Name_1 has been selected and point information for that schedule is displayed Weekly on and off scheduling times are displayed for the selected application Energy Control Examples Figure 4 18 Refrigeration Applications and Status Figure 4 19 Refrigeration Information Display Figure 4 20 Select The Des...

Page 54: ...mple Emrs T Stat_004 has been selected Alarm information for that application displays System Settings Configuration To change your PIN Password touch System Settings orange gear icon and touch RESET USER PIN and fol low the prompts to change the PIN password When com plete press SUBMIT To access IP Address information select IP ADDRESS in System Settings Figure 4 24 Available Other Category Appli...

Page 55: ...ontact screen dis plays To access Site Supervisor information touch PROD UCT INFO in System Settings The auto log out screen will appear after several min utes of inactivity Select LOGOUT or CONTINUE stay logged in the system and continue your session Figure 4 29 IP Address Information Figure 4 30 Date Time and Zip Code Information Figure 4 31 Emerson Contact Information Figure 4 32 Site Superviso...

Page 56: ...combination of compressors should be switched ON or OFF to best fulfill the require ment For example if the application says that 60 of the total compressor rack s power should be active and the rack has compressors totaling 50 HP then Site Supervisor will try to switch on compressors totaling 30 HP For more information on PID see Appendix D PID Control 5 1 2 2 Variable Speed Compressors Suction G...

Page 57: ...on Group which used PID constants as a means of optimizing suction control and had limited features for controlling compressor cycle counts the Enhanced Suction Group has one parameter with five preset settings to allow users to alter suction control per formance or compressor cycling frequency The default setting Moderate Control seeks to bal ance good suction pressure control with efficient cycl...

Page 58: ...mary and alternate combination methods may be configured to be one of the following Average of all defined inputs Figure 5 1 Diagram of a Suction Group SUCTION PRESSURE CONDENSER DISCHARGE PRESSURE LIQUID RECEIVER CASE CIRCUIT OIL PRESSURE CIRCUIT CASE TEMP FOR FLOATING LIQUID LINE SOLENOID 26507005 D D D OIL RESET SWITCHES Input Sensor Type Wiring Instructions Suction Pressure 100 lb Eclipse tran...

Page 59: ...user enters the initial value and the count increases by the Count Inc value The Count output value is reset by sending a signal to the Reset Count input The Count Reset Type parameter specifies whether the Count is reset based on the logic level the rising edge or the falling edge The counter increase based on the digital output after the bypass block The PRI DEMAND SHED and SEC DEMAND SHED input...

Page 60: ...uts VOTE result will be ON if the number of inputs ON number of inputs OFF FIRST returns the logical value of the first good non DV_NONE input There is also a First Good output which shows the number 1 4 of the first good input The Digital Output Module allows for a user to specify two different input combination strategies a primary combination type and an alternate combination type The module re...

Page 61: ...he Bypass Time has expired The CNCL TIMED BYP will cancel any bypass and operation will return to normal If STRT TIMED BYP is still on it must go low for one update before it will activate another bypass 5 4 Lighting Control The Lighting Control application controls indoor and outdoor lights The number of Lighting Applications allowed is based on the total number of applications allowed in the con...

Page 62: ...tput is determined based on the outcome of the lighting control method that is selected 5 4 5 Light Proofing Light output proofing is supported by the application The following parameters are provided by the application to configure proofing Proof Type Determines what light state s the application will use proof checking for in the Proof Type field There are three options ALL Values Proof checking...

Page 63: ...tage input forces the dimming percentage when in bypass operation Theory of Operation As the Light Level input increases above minimum light level the Light Level analog output begins ramping to accommodate As the Light Level input increases above the maximum light level but below the cut off light level the Light Level analog output ramps to the minimum percentage As the Light Level input increas...

Page 64: ...put is set to the Dim Shed value while a shed event is active 5 5 Global Data The Global Data application is the central location for commonly used data values and limited data calculations such as degree days and seasonal determination The following are the global data outputs SUMMER WINTER Summer Winter indication output COOLING DEGREE DAY Indicates the current cooling degree day calculation bas...

Page 65: ...ed so that the Zone application supplies the setpoint value You do not need to change this definition WINTER HEAT UOC This field is the setpoint that is used for heating control during Winter Unoccupied mode If this AHU has been assigned to a Zone application this input is automatically defined so that the Zone application supplies the setpoint value You do not need to change this definition WINTE...

Page 66: ...y If the temperature is still above the cool setpoint plus one half the deadband it activates the next stage of cooling Similarly after a cool stage is deactivated the AHU waits until the Cool Stage Delay has elapsed and if the temperature is still below setpoint minus one half the deadband it deactivates the next cool stage Heat Stage Delay The delay between heat stage activations or deactivation...

Page 67: ... less than the temperature of the re circulated air conditioning the outside air is more energy efficient than conditioning re circulated air When the outside air is both sufficiently cool and sufficiently dry depending on the climate the amount of enthalpy in the air is acceptable and no additional conditioning of it is needed this portion of the air side economizer control scheme is called free ...

Page 68: ... heat stage HEAT STAGE 1 If a second stage of heat is required two heat stages should be defined Likewise for cooling if one heat pump stage and one standard cooling stage are defined and a call for cooling occurs the heat pump stage is considered cool stage one and it turns on along with the COOL STAGE 1 output If a second stage of cooling is required not a heat pump stage two cool stages should ...

Page 69: ...me after and negative time represents how much time ahead of what is specified in the Master Schedule There can be at most one relative ON time and one relative OFF time for a single day For the Master Schedule the ON OFF times are absolute times For the Standard Schedules the user may specify the date range that the schedule is active This allows the user to have multiple schedules based on the t...

Page 70: ... to enable demand shedding of the output If the Demand Control Input indicates shed and if the schedule output is On it is turned Off The load is turned back On at the next minute advance when the Demand Control Input indicates restore 5 7 6 Scheduling Logic The core scheduling algorithm determines the state of the active schedule It does not take bypass override and demand shed inputs into accoun...

Page 71: ... the Master s events Bypass Override or Demand Shed active TUCOS MAX_TUCOS events with negative relative times start immediately If the delay as indicated by positive relative time of Slave s event is longer than the duration of the Master s special event the Slave does not react to that Master s special event 5 7 8 Control Bypass When the BYPASS TO ON input is active the control output is forced ...

Page 72: ...ily and monthly basis by accumulating the energy pulses detected on the digital input The digital input is able to support energy pulse rates up to 50 pulses per second Also an instantaneous power KW output is calculated This calculation uses the energy consumed over a one minute period to calculate the average power over the minute period 5 8 2 Demand Calculation Average KW Demand Calculation The...

Page 73: ...red in a last shed first restore order After a load is restored the staging interval timer is set set to the same value used when this load is shed Once the staging interval expires the next load is restored if the power level is still below the setpoint minus the deadband If a load is restored due to maximum shed time out that counts for the restored load for that application update interval Ther...

Page 74: ...antaneous power samples approximation by finite steps The application considers a varying sampling frequency of the input signal to produce an energy calculation 5 9 1 3 Digital Pulse Input When a digital energy pulse input is selected the application calculates energy consumption on a weekly daily and monthly basis by accumulating the energy pulses detected on the digital input The digital input ...

Page 75: ...s the total time that the Shed Output has been on This output resets to zero every day at 00 00 hours 5 9 4 Application Specific Logs All Utility Monitoring related logs is processed through the logging system of the controller Application specific logs will not be used 5 9 5 Units of Measurement The Utility Monitoring application will use several units of measurement All measurement units is adde...

Page 76: ...8 3 Conf Probe 4 4 bit ntc 0 Ptc 1 2 20mA 2 4 20mA 3 0 10V 4 0 1V 5 0 5V 6 DIG 7 e_ntc 8 4 Conf Probe 5 4 bit ntc 0 Ptc 1 2 20mA 2 4 20mA 3 0 10V 4 0 1V 5 0 5V 6 DIG 7 e_ntc 8 5 Conf Probe 6 4 bit ntc 0 Ptc 1 2 20mA 2 4 20mA 3 0 10V 4 0 1V 5 0 5V 6 DIG 7 e_ntc 8 6 Conf Probe 7 4 bit ntc 0 Ptc 1 2 20mA 2 4 20mA 3 0 10V 4 0 1V 5 0 5V 6 DIG 7 e_ntc 8 7 Conf Probe 8 4 bit ntc 0 Ptc 1 2 20mA 2 4 20mA 3...

Page 77: ...s used to control the condenser temperature for condenser alarm management or to display a temperature value Set the PbC parameter to CtC to support standard Emerson Retail Solutions temperature sensors factory default The controller is fully configurable through special parameters that can be easily programmed through the keyboard How To Add an XR75CX 5 6 Device on the Site Supervisor 1 From Home...

Page 78: ...right of the screen click Add Controls 2 Select the Control or Application Type XR35CX 5 6 XR35CX2 6 enter the Quantity Control Name and Serial Type Note that Serial Type information can be enter later Click Save to add the application 3 A Confirmation box will appear saying that the application is successfully added to the system click Close or Edit these controls 4 The system will display the ne...

Page 79: ...v 3 02 AUG 2016 5 11 2 Command Alarm Matrix Command Description Alarm Text Keyboard LOCK The front panel is locked and cannot be used Keyboard UNLOCKThe front panel is unlocked and can be used Alarms Muting Silences the alarm output Table 5 5 Diagnostic Alarms ...

Page 80: ...ARM NOTACT DIG NA LIGHTS NOTACT DIG NA COMPRESSOR NOTACT DIG NA ENRGY SAVE ACT NOTACT DIG NA REFG ACTIVE NOTACT DIG NA DEFROST ACTIVE NOTACT DIG NA KEYBOARD ACTIVE NOTACT DIG NA BUZZER ACTIVE NOTACT DIG NA HOLIDAY ACTIVE NOTACT DIG NA EXTERNAL ALARM NOTACT DIG NA DOOR OPEN NOTACT DIG NA EEPROM FAILURE NOTACT DIG NA CASE TEMP FAIL NOTACT DIG NA DEFR TERM FAIL NOTACT DIG NA HIGH CASE ALM NOTACT DIG ...

Page 81: ...2 5 Device on the Site Supervisor 1 From Home screen navigate to Main Menu Summaries and Floor Plans Site Summaries Refrigeration click the screen drop down arrow on the upper right of the screen click Add Controls 2 Select the Control or Application Type XC645CX 2 5 enter the Quantity Control Name and Serial Type Note that Serial Type information can be enter later Click Save to add the applicati...

Page 82: ...Switch ELECTRONIC LP Electronic low press DGS DLT ALARM Digital Scroll High Discharge Line temp Command Description Alarm Text Keyboard LOCK The front panel is locked and cannot be used Keyboard UNLOCKThe front panel is unlocked and can be used Alarms Muting Silences the alarm output Table 5 8 Diagnostic Alarms Table 5 7 XC645CX 2 5 Application Advisories ...

Page 83: ...ESS NONE PSI NA COMP SETPT OUT NONE PSI NA FAN SETPT OUT NONE PSI NA COMPRESSOR 1 NOTACT DIG NA COMPRESSOR 2 NOTACT DIG NA FAN 1 NOTACT DIG NA FAN 2 NOTACT DIG NA FAN 3 NOTACT DIG NA VALVE OUTPUT NOTACT DIG NA ON NOTACT DIG NA KEYBOARD NOTACT DIG NA ALARMS MUTING NOTACT DIG NA DIGITAL MOD NONE PCT NA SUCTION AVERAGE NONE PSI NA ERROR SUCT NOTACT DIG NA ERROR DISCH NOTACT DIG NA CFG ERROR AL NOTACT...

Page 84: ...reen 5 13 1 Overview Site Supervisor will provide an interface to the XR75CX CD and alarming The XR75CX CD can be networked with Site Supervisor to share sensor data with a Standard Circuit application that controls the case refrigeration and it has four on board relays that can be used as satellite outputs by the other Site Supervisor applications 5 13 2 Application Advisories The application is ...

Page 85: ...ce for pointers RelayNFailSafe The XR75CX CD can operate in Normal mode and Standalone failsafe mode When the case display is communicating normally with the Site Supervisor it is operating in Normal mode If the communication between the case display and the Site Supervisor is interrupted the case display will go into Standalone failsafe mode The value of Realy1FailSafe could be tested by the valu...

Page 86: ... be easily programmed through the keyboard How To Add an XR75CX 2 6 Device on the Site Supervisor 1 From Home screen navigate to Main Menu Summaries and Floor Plans Site Summaries Refrigeration click the screen drop down arrow on the upper right of the screen click Add Controls 2 Select the Control or Application Type XR75CX 2 6 enter the Quantity Control Name and Serial Type Note that Serial Type...

Page 87: ...rmostat communicates using 8 data bits and 1 stop bit Baud rate and parity can be changed on the device using dip switches The Site Supervisor will just provide an interface to the devices The White Rodgers Thermostat monitors all information 5 15 2 Alarms Online Offline Standard Site Supervisor communication alarms White Rodgers Thermostat defined alarm outputs from the device 5 15 3 Device Commi...

Page 88: ... logging group 5 18 Flexible Combiner The Flexible Combiner application is a highly advanced and versatile I O control program used to com bine multiple analog and digital input values using pro grammed equations similar to those used in spreadsheets A Flexible Combiner application may have up to eight analog outputs and four digital outputs each of whose val ues are determined by user programmed ...

Page 89: ...issioned can take actions on alarm instances and support data handling The Serial Connection Manager can create the MODBUS Master process based on the settings in System Settings If no MODBUS connections are defined no MODBUS processes can be created Also if a connection is changed the previous connection will stop and the new connection is created In the case of MODBUS Serial Connection Manager w...

Page 90: ...HVAC unit will use The individual unit is responsible for controlling the setpoint using its own temperature input The HVAC Zone application pass along eight different setpoints which are shown in Table 5 14 The application that receives the setpoints can only use one cooling and one heating setpoint The pair of setpoints the application will use determines whether the current season is SUM MER or...

Page 91: ...se a different method to use in summer and winter months Also an alternate method may be specified that will be used as a fail safe when the primary method is not available due to sensor failure 5 22 7 The Effect of Enabling Economization Both MultiFlex RTU and AHU applications support the use of both two position digital and variable position analog economizers Digital economizers when enabled be...

Page 92: ... occurs before the HVAC Zone application goes from occupied to unoccupied mode heating is suspended and the temperature is allowed to coast down to the unoccupied setpoint 5 22 12 Intelligent Pre Starts and Pre Stops OSS is designed to handle pre starts and pre stops in the most energy efficient manner possible Every time a pre start or pre stop occurs OSS measures the amount of time it takes to b...

Page 93: ...reen navigate to Main Menu Summaries and Floor Plans Site Summaries HVAC click the screen drop down arrow on the upper right of the screen click Add Controls 2 Select the Control or Application Type AHU enter the Quantity Control Name and Serial Type Note that Serial Type information can be enter later Click Save to add the application 3 A Confirmation box will appear saying that the application i...

Page 94: ...ombMethdod is set to FIRST or SELECT 5 25 Anti Sweat Control A case controller manages its anti sweat heaters by monitoring the dewpoint in and around the case area The dewpoint input value is compared to the anti sweat appli cation s control setpoints the Full ON setpoint and the Full OFF setpoint Based on this comparison the anti sweat heaters will do one of three things If the input is equal to...

Page 95: ...setting the Edit Mode to ON on the screen drop down arrow on the upper right of the screen Licensing The maximum number of Standard Circuit applications that can be licensed is 48 Open Associations The following applications can be associated with Standard Circuits MultiFlex ESR Control Link CD XR75CD XR35CD 5 27 Case Control Circuits 5 27 1 Overview Case circuits that use CC 100s CS 100s EC 2s or...

Page 96: ...o regulate super heat CCBs An I O Network based controller used pri marily in old RMCC installations Like the CC 100 family the CCB was available in several different models that controlled liquid pulse liquid stepper suction stepper and suction lineup 5 27 2 1 Valve Control The CC 100 is capable of supporting two types of valves pulse and stepper The CC 100 uses PID control to vary the aperture r...

Page 97: ...of time This floods the previously empty evaporator with refrigerant and gradually establishes a differential between the coil in and coil out temperatures When the Recovery Mode ends the superheat will be relatively close to the setpoint at this time Superheat Control will begin Recovery Mode always lasts for a specific number of seconds The case controller determines the duration based on past p...

Page 98: ...rator coil Any user defined Pump Down and Run Off times will be observed as normal Electric Defrost Electric defrost uses electric heaters to defrost the evaporator coil During electric defrost the application will turn the Defrost output ON which will likewise acti vate the heaters connected to the power module s defrost relay Any user defined Pump Down and Run Off times will be observed as norma...

Page 99: ... defrost heat will remain OFF When the Case Control Circuit application detects that all case controllers have entered the WAIT state the application will consider the defrost cycle completed and refrigeration will restart 5 28 Irrigation Control Irrigation control is an application used for the con trolling of sprinkler systems This application controls watering by duration of time or water usage...

Page 100: ...Drop Leg Temp rising too high as a result of high plenum temperature Drop Leg Temperature Below Minimum Drop Leg Setpoint If the Drop Leg temperature drops below the mini mum drop leg temperature setpoint Drop Leg Min a decrease will be called for until Drop Leg Temp rises above Drop Leg Min This protects against the possibility of the Drop Leg Temp falling too low as a result of low plenum temper...

Page 101: ...um Temperature input provides the current value of the ambient temperature used for TD calculation 5 29 7 Alarms For Drop Leg High alarm the alarm setpoint is the drop leg temperature that if exceeded will cause an alarm to be generated If you wish to generate an alarm for high drop leg temperature enter the desired setpoint Other wise to disable this alarm leave the value set to NONE For Drop Leg...

Page 102: ...ation apply and synchronize only with CC 100 CS 100 and CCB case controllers The XM Circuit Control application is specifically designed to support XM controllers and its parameters and does not support other types of case controllers This section of the manual covers both the program ming of an XM Circuit application and the process of associating an XM670 XM678 or XM679 with an XM Circuit applic...

Page 103: ...connected to the DEW POINT input of an XM Circuit application the value of this sensor will be sent to all associated XM case control lers The dewpoint value will be used by the XM case con trollers to modulate the anti condensate heater if equipped 5 31 3 2 Lighting Control The value present on the LIGHT SCHEDULE input of the XM Circuit application will be sent to all associated XM case controlle...

Page 104: ...arameters will be set to suitable values 5 31 4 Application Advisory The following advisories are generated by the XM Cir cuit application Combined Case Temperature High Low Product Temperature High Low Defrost did not start 5 31 4 1 Synchronized Alarm Parameters The XM Circuit application will synchronize the Case Alarm High and Low setpoints with associated XM devices The circuit will not perfor...

Page 105: ...decreasing the amount of evaporative cooling 5 34 XJ Condensing Unit The XJ Condensing Unit is a device for controlling the XJ Condensing Unit also known as the XJ Scroll Unit Site Supervisor will perform tasks for coordination log ging alarming and access for configuration and status The XJ Scroll Unit follows the typical MODBUS commis sioning method In the XJ Scroll Unit the device address is de...

Page 106: ...Energy Control Default device exam ples and applications Demand Control Energy Meters and Utility Monitoring Other Select to access devices and applications related to this miscellaneous category Default de vice examples and applications Analog Combin er Analog and Digital Sensors Flex Combiner Irrigation Loop Sequence and Schedules System Select to access devices and applications related to the S...

Page 107: ...g groups Control Programming Allows you to perform the following functions create groups and add devices to the groups add controls and applica tions commission and associate controls to existing groups and edit the Commission information for existing controls and applications Alarm Communications View edit or delete alarm notices from this page Enable All to view all notices in the system File Ma...

Page 108: ...ting 1 Log into the Site Supervisor controller 2 Click the Main Menu icon 3 Click Configure System General System Properties Localization 4 Choose the preferred language on the Language drop down menu 5 An Information box will appear click OK to confirm the language change 6 Click the Save button 7 The Confirmation pop up box will appear on the screen showing the summary of changes click OK or Can...

Page 109: ...1 Log into the Site Supervisor and enter the username and password 2 From anywhere in Site Supervisor click the Help icon question mark inside a circle 3 The online help page will open for the screen you are currently viewing 4 The help menu can also be used while using or programming an application or a device To learn more about the current step application or device click the Help icon 5 A sear...

Page 110: ...vents Click to add and edit schedules and events Table 6 1 Top Screen Icons and Buttons Screen Drop down Menu The screen drop down menu is activated when the current screen is active online This menu contains other options such as Download E mail Print and View His tory Refrigeration Displays on Home screen and application screens Shows all applications in the controller that are cate gorized unde...

Page 111: ... 6 controller is used Select the XR75CX 5 6 device on the Site Summary Refrigeration screen to access the device status page 4 On the drop down menu on the upper right of the sreen click Edit and Advanced to access configuration properties and alarms for the XR75CX 5 6 device Click each tab to see the XR75CX parameters Note that under the Status tab on any device applica tion page the wrench icon ...

Page 112: ... repeated advisory will re queue to the system as if it had just been generated However it will not create a new instance it will only update the existing instance with the next repeat time All other processing and propagation will act as a new instance of an advisory Set the Monitor Alarm field to ON if the alarm will go to the call center for monitoring or OFF for no call center monitoring 3 Onc...

Page 113: ...ional Relay audio visual and more options Step 3 Select Application Output Choose the Target the application and Property output belonging to that application to tie the alarm input to Step 4 Add Users 1 Select a recipient from the recipients list if the desired recipient is not on the recipients list new recipients may be created by clicking the Create New User button The Create New User page wil...

Page 114: ...ble Notice N A Refer to the interpretation above Table 7 1 Alarm Properties Alarms Type Same alarm short description Conditions Alarms Generate Alarms by Heat Alarm Diff The supply temperature value is not higher than the user specified sensor s value by at least the Heat Alarm Diff amount If the supply temp value is higher than the user specified sensor s value by the Heat Alarm Diff amount or mo...

Page 115: ...sly generated alarm returns to normal About the Space Temp Value 1 System uses the Rem Space Temp value as the space temp value if Remote Spc Temp is set as Yes 1 System uses the value from a physical space temp probe as the space temp if such a probe is installed 2 Remote Spc Temp is set as No Alarms by Cool Alarm Diff When the system goes to cooling control an alarm is generated when the Supply ...

Page 116: ...d in the background For the lighting control application another two properties needs to be added in the Alarms tab and they are listed in the table below An alarm is generated if the lights are on for more than the Lts On Lng Del value set by users in Table 7 6 Name Property Details Visibility Max Excessive Light Cycles There are four types critical noncritical and notice Disable by default Lts C...

Page 117: ...Supervisor click the Help icon 3 The online help page will open for the screen you are currently viewing 4 The help menu can also be used while using or programming an application or a device To learn more about the current step application or device click the Help icon 5 A search window is available at the top of each help page Enter a keyword into the search field and the help page you are curre...

Page 118: ...nt ipme txt 3 Remove the USB drive from the PC power down the Site Supervisor then insert the USB drive 4 Power up the Site Supervisor its green status will flash during the power on cycle Once the light stops blinking and turns solid remove the USB Drive 5 Insert the USB drive into the PC then open the USB drive Figure 8 4 Creating a Blank Text Document Figure 8 5 Saving the Document as ipme txt ...

Page 119: ...e IP Address of Site Supervisor Basic Setup Information 8 3 6 Open the text document and the IP address of the Site Supervisor is displayed Figure 8 6 Opening the USB drive Figure 8 7 Site Supervisor IP Address Display ...

Page 120: ...on History 9 1 9 Revision History What s new in Site Supervisor version 2 0 Manual Hardware Updates 2 0 Hardware Site Supervisor Display Basic UI Navigation Updates Software Overview Updates Control Link ACC ...

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Page 122: ...d Data Failed AI 03 Device Alarm IPX6 IPX15 IPX25 Can be configured to different sensor types they can be configured as Input not used or Digital Input If configured to a specific type sensor whereas there is no sensor connected to this port or there is something wrong with the connected sensor and no valid data can be read from the analog input the corresponding alarm will be generated The alarm ...

Page 123: ... the connected sensor and no valid data can be read from the analog input the corresponding alarm will be generated The alarm is not applicable if the analog input is configured to Input not used or Dig ital Input Read Data Failed AI 09 Device Alarm IPX15 IPX25 Can be configured to different sensor types they can be configured as Input not used or Digital Input If configured to a specific type sen...

Page 124: ...t dis connected If the advisory is reset and the alarm notice condition still exists the delay period will be used Advisories will return to normal if the command value stays in the non alarm notice condition Read Data Failed AI 07 System Alarm OnBoard Should be generated if sensors are configured but dis connected If the advisory is reset and the alarm notice condition still exists the delay peri...

Page 125: ...ne the alarm state The command value is the combined value of all the digital inputs of the cell plus occupancy and schedules When the command value changes to an alarm condition the delay timer will start If the state changes the timer will stop and no alarm will be issued If the state stays for the duration of the timer an advisory will be issued If a state change occurs to the opposite state af...

Page 126: ...t after the Shed output turns on before the demand alarm is generated Also the Shed Output may be con figured to be controlled by either the average or instan taneous usage rate Heating Problem Device Alarm Emerson T Stat Heating Two Hours Thermostat did not see a rise in supply temperature when heating was called for Heat Shutdown Device Alarm Emerson T Stat Heat Continuous In heat or backup heat...

Page 127: ...zed Open Circuit Device Alarm Emerson T Stat Compressor open circuit The possible causes are Out door unit power disconnect is open Compressor cir cuit breaker or fuse s is open Compressor contactor has failed open High pressure switch is open and requires manual reset Open circuit in compressor sup ply wiring or connections Unusually long compressor protector reset time due to extreme ambient tem...

Page 128: ...rature setpoint Low Case Alarm Device Alarm XR75CX Alarm if case temperature falls below minimum case temperature setpoint RTC Data Lost Device Alarm XR75CX Alarm when the real time clock data is lost RTC Failure Device Alarm XR75CX Alarm when the real time clock fails External Alarm Device Alarm XR75CX Alarm that indicates whether the relay is configured for alarming Door Open Device Alarm XR75CX...

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Page 130: ...blems Browser is Unsupported Supported Browsers IE9 and newer FireFox 13 and newer Chrome all versions and Safari all versions Unable to Determine IP Address or Unknown IP Address Trouble Connecting Check IPme text file procedure 1 Place file on USB drive Save the txt to the root of the USB drive 2 Insert USB drive into the USB port After 3 5 minutes the Ipme txt will display 3 Check the extension...

Page 131: ...board not getting power Check I O board power is the green STATUS light on If not check power wiring connec tions and use a multimeter to verify the board is getting 24VAC Reset power to board I O board not communicating or won t come online Check I O network connections 1 Check wire polarity positive to positive negative to negative 2 Check for broken or loose wires Dip switches are set incorrect...

Page 132: ... For example 5V 200PSI is a 5 volt powered 200PSI pres sure transducer and Temperature is the stan dard Emerson Retail Solutions temperature sensor NOTE The previous Eclipse and Standard sensors are now 5V and 12V respectively For 16AI boards 1 Log into Site Supervisor 2 Click the Site Map icon 3 Under Control Status select System 4 Click Details 5 Under 16AI Board DETAILS select AI01 6 Check the ...

Page 133: ...f Heat Lockout En is enabled set to ON check that Heat OAT LOCK is set to a valid setpoint temperature for heat lock out No Cool Will Come On Incorrect board and points assignment Check the Cool OAT lockout temps Make sure that your board and points are assigned to the correct compressors and heat stages 1 Log into Site Supervisor 2 Click the Site Map icon 3 Under Control Status click HVAC 4 Click...

Page 134: ...ound in the right side of the screen 6 Click Edit Select and expand SCHEDULE IN 7 Select and expand TARGET and select the desired schedule from the drop down list 8 Select and expand PROPERTY and set to OUTPUT This will feed the schedule into Lighting Make sure Lighting Control output is assigned Lights Will Not Come On With The Photocell Photocell is not recognized by the controller Make sure the...

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Page 136: ...frost types 5 43 EEPRs recovery mode 5 42 recovery mode EEPRs 5 42 EEVs 5 42 superheat control 5 42 temperature control 5 42 valves 5 41 EEPRs 5 42 EEVs 5 42 liquid pulse 5 42 liquid stepper 5 42 pulse 5 41 stepper 5 41 suction stepper 5 42 CC 100H See Case Controllers CC 100LS See Case Controllers CC 100P See Case Controllers Com Port 4 1 8 Com Ports 1 8 Combiners 5 38 Condenser 5 50 Control Link...

Page 137: ... 5 Inputs 1 6 1 7 IP Address Location 8 2 Irrigation Control 5 44 L Languages 6 3 Lighting Control 5 6 Logging 5 33 Loop Sequence Control 5 47 M Menus 6 1 Mounting 1 1 MRLDS 5 34 MultiFlex 16 Board features 2 1 2 2 MultiFlex Boards 2 1 16 2 1 combination input output 2 2 RCB 2 6 RTU 2 6 MultiFlex ESR Board 2 6 MultiFlex RCB 2 6 MultiFlex RTU 2 6 MultiFlex RTU Satellite Inputs 2 3 N Navigation 6 1 ...

Page 138: ...4 Troubleshooting B 1 T Stat 5 32 TXVs control using CC 100s 5 42 U UL Ratings 1 7 User Interface 6 1 Utility Monitoring 5 19 W Wiring 1 2 Wiring Examples 3 1 X XC645CX 5 26 XJ Condensing Unit 5 50 XM Circuit advisories 5 49 associations 5 47 case circuit support 5 47 commands 5 49 data synchronization parameters 5 48 visibility 5 48 suction group interaction 5 48 supervisory control functions 5 4...

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Page 141: ...t to modify the designs or specifications of such products at any time without notice Emerson does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user 026 1800 02 AUG 2016 Emerson is a trademark of Emerson Electric Co 2016 Emerson Climate Technologies Reta...

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