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63

Reference Manual 

00809-0100-4102, Rev AA

Section 6: Troubleshooting

June 2012

Troubleshooting

Section 6

Troubleshooting 

Overview   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63
Safety Messages  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63
Disassembly Procedures  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 67
Reassembly Procedures   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 69

6.1

Overview

Table 6-2

 provides summarized maintenance and troubleshooting suggestions for the most 

common operating problems. 

If you suspect malfunction despite the absence of any diagnostic messages on the Field 
Communicator display, follow the procedures described here to verify that transmitter 
hardware and process connections are in good working order. Always deal with the most likely 
checkpoints first.

6.2

Safety Messages

Procedures and instructions in this section may require special precautions to ensure the safety 
of the personnel performing the operations. Information that raises potential safety issues is 
indicated by a warning symbol ( ). Refer to the following safety messages before performing 
an operation preceded by this symbol.

6.2.1

Warnings ( )

Explosions can result in death or serious injury. 

Before connecting a Field Communicator in an explosive atmosphere, make sure that 
the instruments are installed according to intrinsically safe or nonincendive field 

wiring practices.

Static electricity can damage sensitive components. 

Observe safe handling precautions for static-sensitive components.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and terminals. High voltage that may be present on leads 
can cause electrical shock.

Process leaks could result in death or serious injury.

Install and tighten process connectors before applying pressure.

Do not attempt to loosen or remove process connectors while the transmitter is in 

service.

Summary of Contents for Rosemount 2051 Wireless Series

Page 1: ...Reference Manual 00809 0100 4102 Rev AA June 2012 Rosemount 2051 Wireless Series Pressure Level and Flow Solutions with WirelessHART Protocol ...

Page 2: ......

Page 3: ...oting and order related questions United States 1 800 999 9307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of these areas contact your local Rosemount representative The products described in this document are NOT designed for nuclear qualified applicati...

Page 4: ...injury Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock The Rosemount 2051 and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly Wireless devices should also be powered up in order of proximity from the Smart Wireless Gateway beginning with the closest Th...

Page 5: ... 2 Configure Update Rate 8 2 4 3 Remove Power Module 8 2 5 Review Configuration Data 9 2 5 1 Review Pressure Information 9 2 5 2 Review Device Information 9 2 5 3 Review Sensor Information 11 2 5 4 Review Radio Information 11 2 6 Field Communicator 13 2 7 Check Output 14 2 7 1 Operating Parameters 14 2 8 Basic Setup 14 2 8 1 Set Process Variable Unit 14 2 8 2 Set Transfer Function 16 2 8 3 Damping...

Page 6: ... Mount the Transmitter 29 3 4 2 Process Connections 32 3 4 3 Consider Housing Rotation 34 3 4 4 Grounding 34 3 4 5 Power Module Installation 35 3 4 6 Installing the LCD Display 35 3 5 Rosemount 304 305 and 306 Integral Manifolds 36 3 5 1 Rosemount 305 Integral Manifold Installation Procedure 37 3 5 2 Rosemount 306 Integral Manifold Installation Procedure 37 3 5 3 Rosemount 304 Conventional Manifol...

Page 7: ...s 67 6 3 1 Remove from Service 67 6 3 2 Remove Feature Assembly 68 6 4 Reassembly Procedures 69 6 4 1 Reassemble the Process Flange 69 AAppendix A Specifications and Reference Data A 1 Specifications 71 A 2 Performance Specifications 71 A 3 Functional Specifications 75 A 3 1 Range and Sensor Limits 75 A 4 Physical Specifications 79 A 5 Dimensional Drawings 83 A 6 Ordering Information 85 A 6 1 Opti...

Page 8: ... 2 European directive information 119 B 1 3 Telecommunication compliance 119 B 1 4 FCC and IC 119 B 1 5 Ordinary location certification for FM 119 B 1 6 North American certifications 120 B 1 7 CSA Canadian Standards Association 120 B 1 8 European certifications 120 B 1 9 Japanese Certifications 121 B 1 10China NEPSI Certifications 121 ...

Page 9: ...cluded Section 3 Installation contains mechanical and electrical installation instructions Section 4 Commissioning contains techniques for properly commissioning the device Section 5 Operation and Maintenance contains operation and maintenance techniques Section 6 Troubleshooting provides troubleshooting techniques for the most common operating problems Appendix A Specifications and Reference Data...

Page 10: ...A number The center will also ask for the process material to which the product was last exposed Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of and understand the hazard If the product being returned was exposed to a hazardous substance as defined by OSHA a copy of the required Material Safety Data Sheet MSDS for each hazardous substance i...

Page 11: ...nt thermal electrical or mechanical damage Contacts should be protected to prevent premature discharge Power Module hazards remain when cells are discharged Power Module should be stored in a clean and dry area For maximum battery life storage temperature should not exceed 30 C Emerson Process Management Instrument and Valves Response Center representatives will explain the additional information ...

Page 12: ...4 Reference Manual 00809 0100 4102 Rev AA Section 1 Introduction June 2012 Introduction ...

Page 13: ...ormation on configuration and verification that should be performed prior to installation Field Communicator and AMS instructions are given to perform configuration functions For convenience Field Communicator fast key sequences are labeled Fast Keys for each software function below the appropriate headings Example Software Function 2 2 Safety Messages Procedures and instructions in this section m...

Page 14: ...ing the device double click the device icon or right click and select Configure 2 3 1 Connection Diagrams Bench Hook up Connect the bench equipment as shown in Figure 2 1 and turn on the Field Communicator by pressing the ON OFF key or log into AMS The Field Communicator or AMS will search for a HART compatible device and indicate when the connection is made If the Field Communicator or AMS fail t...

Page 15: ...em the transmitter must be configured to communicate over the wireless network This step is the wireless equivalent of connecting wires from a transmitter to the host system 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 1 Join Device to Network Using a Field Communicator or AMS enter the Network ID and Join Key so that they match the Network ID and Join Key of the Smar...

Page 16: ... minutes 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 2 Configure Update Rate When device configuration is completed remove the Power Module and replace the housing cover Tighten the cover so that metal contacts metal 2 4 3 Remove Power Module After the sensor and network have been configured remove the Power Module and replace the housing cover The Power Module shoul...

Page 17: ...ion equipment are connected powered and operating correctly 2 5 1 Review Pressure Information To view pressure information 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select 2 Pressure 4 Select from the corresponding number to view each field 2 5 2 Review Device Information To view device information 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select...

Page 18: ...on 2 Configuration June 2012 Configuration 3 Final Assembly Number 4 Universal 5 Field Device 6 Software 7 Hardware 8 Descriptor 9 Message 10 Date 11 Model Number I 12 Model Number II 13 Model Number III 14 SI Unit Restriction 15 Country 16 Device ID ...

Page 19: ... Radio Information To view radio information 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select 4 Device Information 4 Select 5 Radio 5 Select from the corresponding number to view each field Fast Keys 2 2 4 4 1 Measurement Type 2 Module Type 3 Module Serial Number 4 Sensor Materials Isolator Material Fill Fluid 5 Process Connector Connector Type Connector Material O Ring M...

Page 20: ...12 Reference Manual 00809 0100 4102 Rev AA Section 2 Configuration June 2012 Configuration 2 Device Type 3 Device Revision 4 Software Revision 5 Hardware Revision ...

Page 21: ...and Status Log 1 Alerts 2 Variables 3 Communications 4 Routine Maintenance 5 Simulate 1 Active Alerts 2 History 1 Percent of Range 2 Pressure 3 Pressure Status 4 Sensor Temperature 5 Sensor Temperature Status 6 Electronics Temperature 7 Electronics Temp Status 8 Supply Voltage 9 Supply Voltage Status 10 Last Update Time 1 Join Status 2 Communication Status 3 Join Mode 4 Number of Available Neighbo...

Page 22: ...L 150 psi is ranged from 0 to 100 psi an applied pressure of 150 psi will return a of range output of 150 and an engineering output of 150 psi To view the Operating Parameters menu 1 From the Home screen select 3 Service Tools 2 Select 2 Variables The Operating Parameters menu displays the following information pertaining to the device Percent of Range Pressure Pressure Status Sensor Temperature S...

Page 23: ...ne 2012 Configuration 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select 2 Pressure 4 Select 1 Unit to select from the following engineering units inH2O bar torr inHg mbar atm ftH2O g cm2 MPa mmH2O kg cm2 inH2O at 4 C mmHg Pa mmH2O at 4 C psi kPa ...

Page 24: ...he slope of the curve is unity y x This allows accurate calibration near zero Greater slopes would cause large changes in output for small changes at input From 0 6 percent to 0 8 percent curve slope equals 42 y 42x to achieve continuous transition from linear to square root at the transition point To select the output transfer function 1 From the Home screen select 2 Configure 2 Select 2 Manual S...

Page 25: ... power refresh mode battery power will be depleted rapidly Determine the appropriate damp setting based on the necessary response time signal stability and other requirements of the loop dynamics of your system The damping value of your device is user selectable from 0 to 25 6 seconds To determine the current damping value 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select ...

Page 26: ...acters displays the output description the second line of seven digits displays the actual value the third line of six characters displays engineering units and the fourth line displays Error when the transmitter is in alarm The LCD display can also display diagnostic messages The bar graph represents the network connectivity status See LCD Screen Messages on page 53 for more information on LCD me...

Page 27: ... alert will reset once the value returns within range Note HI alert value must be higher than the LO alert value Both alert values must be within the pressure or temperature sensor limits Example 1 Rising Alert Example 2 Falling Alert To configure the process alerts perform the following procedure 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 5 Configure Process Alarms...

Page 28: ...cs and Service Diagnostics and service functions listed below are primarily for use after field installation The Transmitter Test feature is designed to verify that the transmitter is operating properly and can be performed either on the bench or in the field 2 11 1 Master Reset The master reset function will reset the device electronics To perform a master reset 1 From the Home screen select 3 Se...

Page 29: ...ep 3 Network Bandwidth Allocated Step 4 Network Join Complete 2 11 3 Number of Available Neighbors In a self organizing network the more neighbors a device has the more robust the network will be To view the number of available neighbors for the wireless device perform the following procedure 1 From the Home screen select 3 Service Tools 2 Select 3 Routine Maintenance 3 Select 4 Number of Availabl...

Page 30: ...set to MODULE If it is not select 1 Location to set the save location to MODULE c Select 2 Name to name the configuration data The default is the transmitter tag number d Ensure that the data type is set to STANDARD If the data type is NOT STANDARD select 3 Data Type to set the data type to STANDARD e Select F2 SAVE 3 Connect and power the receiving transmitter and Field Communicator 4 Select the ...

Page 31: ...Explorer or Device Connection View into the User Configurations window The Compare Configurations window appears showing the Current values of the copied device on one side and mostly blank fields on the other User Configuration side 6 Transfer values from the current configuration to the user configuration as appropriate or enter values by typing them into the available fields 7 Click Apply to ap...

Page 32: ...24 Reference Manual 00809 0100 4102 Rev AA Section 2 Configuration June 2012 Configuration ...

Page 33: ...ocedures Dimensional drawings for each Rosemount 2051 Wireless variation and mounting configuration are included in Appendix A Specifications and Reference Data Field Communicator and AMS instructions are given to perform configuration functions For convenience Field Communicator fast key sequences are labeled Fast Keys for each software function below the appropriate headings 3 2 Safety Messages ...

Page 34: ... be present on leads can cause electrical shock Process leaks could result in death or serious injury Install and tighten process connectors before applying pressure Do not attempt to loosen or remove process connectors while the transmitter is in service Replacement equipment or spare parts not approved by Rosemount Inc for use as spare parts could reduce the pressure retaining capabilities of th...

Page 35: ... beginning with the closest This will result in a simpler and faster network installation Enable High Speed Operation on the Gateway to ensure that new devices join the network faster For more information see the Smart Wireless Gateway Manual Doc No 00809 0200 4420 Field Communicator Connections In order for the Field Communicator to interface with the 2051 the Power Module must be connected Figur...

Page 36: ...ecifications and Reference Data lists temperature operating limits Figure 3 2 Installation Flowchart START HERE Bench Calibration Field Install No Configure Section 2 Set Units Set Range Points Set Network Parameters Verify Apply Pressure Yes Within Specifications Yes No Refer to Section 4 Operation and Maintenance Check Switches page 34 Mount Transmitter page 29 Install Power Module pages 35 34 C...

Page 37: ...e electronics housing cover s so that polymer contacts polymer Use Rosemount O rings 3 4 1 Mount the Transmitter Mounting Brackets Facilitate mounting transmitter to a 2 in pipe or to a panel The B4 Bracket SST option is standard for use with the Coplanar and In Line flanges Coplanar Flange Mounting Configura tions on page 83 shows bracket dimensions and mounting configurations for the B4 option O...

Page 38: ... of the optional mounting brackets torque the bolts to 125 in lb 0 9 N m Use the following bolt installation procedure 1 Finger tighten the bolts 2 Torque the bolts to the initial torque value using a crossing pattern 3 Torque the bolts to the final torque value using the same crossing pattern Torque values for the flange and manifold adapter bolts are as follows Table 3 1 Bolt Installation Torque...

Page 39: ...the transmitter toward the process connection For gas service slope the impulse piping at least 1 inch per foot 8 cm per m downward from the transmitter toward the process connection Avoid high points in liquid lines and low points in gas lines Make sure both impulse legs are the same temperature Use impulse piping large enough to avoid friction effects and blockage Vent all gas from liquid piping...

Page 40: ...le is first connected to the Rosemount 2051 Wireless All Segments On used to visually determine if there are any bad segments on the LCD Device Identification used to determine Device Type Device Information Tag user entered tag which is eight characters long will not display if all characters are blank PV Screen process pressure X X X X X X X X X x x x x x x x x x 3 0 5 1 W I r e l s A b c d e f ...

Page 41: ... TV Screen device temperature value QV Screen voltage reading at the power supply terminals Percent Range Screen percent range reading Alert Screen at least one alert is present this screen will not display if no alerts are present S N S R 2 5 0 0 d e g c D E V 2 5 2 5 d e g c S u p l y 7 2 1 v o l t s P R C N T 7 2 1 R A N G E a l e r t p r e s n t ...

Page 42: ...ce Information Tag user entered tag which is eight characters long will not display if all characters are blank Device Identification used to determine Device ID Diagnostic Button Screen 3 assuming the device has the correct join key this ID tells the user what network the device can connect with Diagnostic Button Screen 4 the device has joined a network and has been fully configured and has multi...

Page 43: ...ll be shown during the startup sequence or diagnostic sequence Diagnostic Button Screen 5 voltage reading at the power supply terminals Diagnostic Button Screen 4 1 the device is attempting to start the radio Diagnostic Button Screen 4 2 the device has just restarted Diagnostic Button Screen 4 3 the device is starting to join the process S u p l y 7 2 1 v o l t s n e t w k u n k n w n n e t w k I ...

Page 44: ...Screen 4 5 the device is searching for the Network Diagnostic Button Screen 4 6 the device is attempting to join a network Diagnostic Button Screen 4 7 the device is connected to the Network but is in a Quarantined state Diagnostic Button Screen 4 8 the device is joined and operational but is running with limited bandwidth for sending periodic data n e t w k D I S C N T N E T w K S R C H N G n e t...

Page 45: ...0809 0100 4102 Rev AA Section 5 Operation and Maintenance June 2012 Operation and Maintenance Diagnostic Button Screen 4 9 the device has joined a network and has been fully configured and has multiple parents n e t w k O K ...

Page 46: ...agnostics depending on the state of the device Device Information Status there is a critical error which may prevent the device from operating correctly Check additional status screens for more information PV Screen process pressure value SV Screen sensor temperature value TV Screen device temperature value D E V f A i l u r P R E S S 5 8 0 P S I S N S R 2 5 0 0 d e g c D E V 2 5 2 5 d e g c ...

Page 47: ...ill not display if no alerts are present Diagnostic Button Screen 1 Tag user entered tag which is eight characters long will not display if all characters are blank Diagnostic Button Screen 2 the device s identifier that is used to make up the HART long address the Smart Wireless Gateway may use this to help identify devices if no unique user tag is available S u p l y 7 2 1 v o l t s P R C N T 7 ...

Page 48: ...dule should be replaced for line powered devices the supply voltage should be increased Diagnostic Button Screen 8 the device may not be able to communicate with the radio or the radio has an internal error In this state the device may still be operational and publishing HART data Diagnostic Button Screen 9 1 configuration of the transmitter is invalid such that critical operation of the device ma...

Page 49: ...to be corrected Diagnostic Button Screen 10 1 a sensor attached to the transmitter has failed and valid readings from that sensor are no longer possible check the sensor and sensor wiring connections check additional status for more detailed information of the failure source Diagnostic Button Screen 10 2 a sensor attached to the transmitter is degraded readings from that sensor may not be within a...

Page 50: ...the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol 6 2 1 Warnings Explosions can result in death or serious injury Before connecting a Field Communicator in an explosive atmosphere make sure that the instruments are installed according ...

Page 51: ... the condition persists replace the electronics Pressure has Exceeded Limits The sensor has exceeded the maximum measurement range 1 Check process for possible saturation condition 2 Verify that the appropriate sensor was chosen for the application 3 Reconfirm sensor configuration 4 Reset the device 5 Replace the sensor Electronics Temperature has Exceeded Limits The electronics temperature has ex...

Page 52: ... defined alarm limit 3 If not needed disable this alert LO Alarm The primary variable has surpassed the user defined limit 1 Verify that the process variable is within user specified limits 2 Reconfirm the user defined alarm limit 3 If not needed disable this alert LO LO Alarm The primary variable has surpassed the user defined limit 1 Verify that the process variable is within user specified limi...

Page 53: ...LCD from a wired device will not function in a wireless device Rosemount part number 00753 9004 0002 Verify that the LCD display mode is not disabled Symptom Recommended Actions Device not joining the network Verify network ID and join key Wait longer 30 min Enable High Speed Operation on Smart Wireless Gateway Check Power Module Verify device is within range of at least one other device Verify ne...

Page 54: ...phragms with a soft rag and a mild cleaning solution and rinse with clear water Whenever you remove the process flange or flange adapters visually inspect the Teflon o rings Replace the o rings if they show any signs of damage such as nicks or cuts If they are not damaged reuse them The 2051 Wireless transmitter is attached to the process connection by four bolts and two cap screws Remove the bolt...

Page 55: ...emove the LCD Display if applicable To do this hold in the two clips and pull outward 3 Loosen the two small screws located on the assembly 4 Replace the LCD Display This will help in removing the assembly 5 Pull out the assembly to expose and locate the SuperModule connector and antenna connector 6 Grasp antenna connector by the base and pull upwards to disconnect 7 Grasp the SuperModule connecto...

Page 56: ...allation requires a 1 4 18 NPT mounting use four 1 75 in flange bolts Go to Step f b If the installation requires a 1 2 14 NPT mounting use four 2 88 in process flange adapter bolts For gage pressure configurations use two 2 88 in bolts and two 1 75 in bolts Go to Step d c If the installation uses a manifold differential pressure applications only use appropriate bolts Go to Step e d Hold the flan...

Page 57: ...contact when the valve is opened c Tighten the drain vent valve to 250 in lb 28 25 N m Note After replacing o rings on Range 1 transmitters and re installing the process flange expose the transmitter to a temperature of 185 F 85 C for two hours Then re tighten the flange bolts in a cross pattern and again expose the transmitter to a temperature of 185 F 85 C for two hours before calibration Bolt M...

Page 58: ...ge 85 A 1 Specifications A 2 Performance Specifications For zero based spans reference conditions silicone oil fill glass filled PTFE o rings SST materials Coplanar flange 2051C or 1 2 in 14 NPT 2051T process connections digital trim values set to equal range points Conformance to specification 3 Sigma Technology leadership advanced manufacturing techniques and statistical process control ensure s...

Page 59: ...1 accuracy Ranges 2 5 0 065 of span For spans less than 10 1 accuracy Ranges 2 4 High Accuracy Option P8 0 04 of span For spans less than 5 1 accuracy 2051T Ranges 1 4 0 065 of span For spans less than 10 1 accuracy Ranges 1 4 High Accuracy Option P8 0 04 of span For spans less than 5 1 accuracy Range 5 0 075 of span 2051CA Ranges 1 4 0 065 of span For spans less than 10 1 accuracy Ranges 2 4 High...

Page 60: ...ll models and ranges analog output only 2 Nominal total response time at 75 F 24 C reference conditions 3 Transmitter fieldbus output only segment macro cycle not included Models 1 1 For zero error specifications for line pressures above 2000 psi 137 9 bar or line pressure effect specifications for DP Ranges 4 5 see Compensating for Line Pressure Range 4 and Range 5 on page 50 Line Pressure Effect...

Page 61: ... 0 05 span Range 1 0 1 URL 0 25 span Ranges 2 5 0 0125 URL 0 0625 span from 1 1 to 5 1 0 025 URL 0 125 span from 5 1 to 100 1 2051T Range 1 0 025 URL 0 125 span from 1 1 to 10 1 0 05 URL 0 125 span from 10 1 to 100 1 Range 2 4 0 025 URL 0 125 span from 1 1 to 30 1 0 035 URL 0 125 span from 30 1 to 100 1 Range 5 0 1 URL 0 15 span 2051CA All Ranges 0 025 URL 0 125 span from 1 1 to 30 1 0 035 URL 0 1...

Page 62: ...1CD 2051CG 2051L and 2051H Range and Sensor Limits Range Minimum Span Range and Sensor Limits 2051CD 1 CG L H 1 Range 0 only available with 2051CD Range 1 only available with 2051CD or 2051CG Upper URL Lower LRL 2051C Differential 2051C Gage 2051L Differential 2051L Gage 2051H Differential 0 0 1 inH2O 0 25 mbar 3 0 inH2O 7 47 mbar 3 0 inH2O 7 47 mbar NA NA NA NA 1 0 5 inH2O 1 2 mbar 25 inH2O 62 3 ...

Page 63: ...ssure Limits Transmitters withstand the following limits without damage Wireless Power Module Field replaceable keyed connection eliminates the risk of incorrect installation Intrinsically Safe Lithium thionyl chloride Power Module Green Power Module model number 701PGNKF with polybutadine terephthalate PBT enclosure Ten year life at one minute update rate 1 1 Reference conditions are 70 F 21 C an...

Page 64: ...1034 2 bar Rosemount 2051L Limit is flange rating or sensor rating whichever is lower see the table below Static Pressure Limit Rosemount 2051CD Only Operates within specifications between static line pressures of 0 5 psia and 3626 psig 4500 psig 310 3 bar for Option Code P9 Range 0 0 5 psia and 750 psig 3 4 bar and 51 7 bar Range 1 0 5 psia and 2000 psig 3 4 bar and 137 9 bar Standard Type CS Rat...

Page 65: ...e Fill Sensor 1 with Coplanar Flange 40 to 250 F 40 to 121 C 2 with Traditional Flange 40 to 300 F 40 to 149 C 2 3 with Level Flange 40 to 300 F 40 to 149 C 2 with 305 Integral Manifold 40 to 300 F 40 to 149 C 2 3 Inert Fill Sensor 1 40 to 185 F 40 to 85 C 4 5 2051T In Line Process Fill Fluid Silicone Fill Sensor 1 40 to 250 F 40 to 121 C 2 Inert Fill Sensor 1 22 to 250 F 30 to 121 C 2 2051L Low S...

Page 66: ...rocess Connections 2051C 1 4 18 NPT on 21 8 in centers 1 2 14 NPT and RC 1 2 on 2 in 50 8 mm 21 8 in 54 0 mm or 21 4 in 57 2 mm centers process adapters 2051T 1 2 14 NPT female Non Threaded instrument flange available in SST for Range 1 4 transmitters only G1 2 A DIN 16288 Male available in SST for Range 1 4 transmitters only or Autoclave type F 250 C Pressure relieved 9 16 18 gland thread 1 4 OD ...

Page 67: ...t available with 2051L Process Flanges and Adapters Plated carbon steel SST CF 8M Cast 316 SST per ASTM A743 Cast C 276 CW 12MW per ASTM A494 Cast Alloy 400 M 30C per ASTM A494 Wetted O rings Glass filled PTFE Graphite filled PTFE with Isolating Diaphragm code 6 2051L Process Wetted Parts Flanged Process Connection Transmitter High Side Process Diaphragms Including Process Gasket Surface 316L SST ...

Page 68: ...n steel per ASTM A449 Type 1 Austenitic 316 SST per ASTM F593 ASTM A453 Class D Grade 660 SST ASTM A193 Grade B7M alloy steel ASTM A193 Class 2 Grade B8M SST Alloy K 500 Sensor Module Fill Fluid Silicone or inert halocarbon Inert is not available with 2051CA In Line series uses Fluorinert FC 43 Process Fill Fluid Liquid Level Only 2051L Syltherm XLT D C Silicone 704 D C Silicone 200 inert glycerin...

Page 69: ...4 2 9 9 4 5 11 1 5 0 12 4 5 6 Option Code Option Add lb kg B4 SST Mounting Bracket for Coplanar Flange 1 2 0 5 B1 B2 B3 Mounting Bracket for Traditional Flange 1 7 0 8 B7 B8 B9 Mounting Bracket for Traditional Flange with SST Bolts 1 7 0 8 BA BC SST Bracket for Traditional Flange 1 6 0 7 B4 SST Mounting Bracket for In Line 1 3 0 6 F12 F22 SST Traditional Flange with SST Drain Vents 1 1 Includes mo...

Page 70: ...ne 2012 Specifications and Reference Data A 5 Dimensional Drawings Dimensions are in inches millimeters Process adapters option D2 and Rosemount 305 integral manifolds must be ordered with the transmitter 2051 Wireless Housing with In Line and Coplanar SuperModule Platform ...

Page 71: ...00 2 51 1 00 25 5 0 127 6 5 165 8 0 75 19 NA 3 6 92 3 76 1 25 32 6 62 168 8 25 210 8 0 88 22 2 58 66 5 0 127 DIN 2501 PN 10 40 DN 50 20 mm 125 mm 165 mm 4 18 mm NA 4 0 102 DIN 2501 PN 25 40 DN 80 24 mm 160 mm 200 mm 8 18 mm 65 mm 5 4 138 DN 100 24 mm 190 mm 235 mm 8 22 mm 89 mm 6 2 158 DIN 2501 PN 10 16 DN 100 20 mm 180 mm 220 mm 8 18 mm 89 mm 6 2 158 Class Pipe Size Process Side F Lower Housing G...

Page 72: ... 150 psia 0 to 10 3 bar 3 1000 to 1000 inH2O 2 5 to 2 5 bar 393 to 1000 inH2O 0 98 to 2 5 bar 0 to 800 psia 0 to 55 2 bar 4 300 to 300 psi 20 7 to 20 7 bar 14 2 to 300 psi 0 98 to 20 7 bar 0 to 4000 psia 0 to 275 8 bar 5 2000 to 2000 psi 137 9 to137 9 bar 14 2 to 2000 psi 0 98 to 137 9 bar Not Applicable Expanded 0 1 3 to 3 inH2O 7 5 to 7 5 mbar Not Applicable Not Applicable Transmitter Output Sta...

Page 73: ...M20 1 5 P Engineered Polymer N A Expanded D Aluminum G M SST G A 6 1 Options Include with selected model number Wireless Transmit Rate Operating Frequency and Protocol Standard Standard WA3 User Configurable Transmit Rate 2 4 GHz WirelessHART Antenna and SmartPower Standard Standard WP5 Internal Antenna Compatible with Green Power Module I S Power Module Sold Separately Plantweb Control Functional...

Page 74: ...ge SST 12mm Adapter Manifold Bolting Not available on 2051CD0 Manifold Assembly 5 9 Standard Standard S5 Assemble to Rosemount 305 Integral Manifold S6 Assemble to Rosemount 304 Manifold or Connection System Integral Mount Primary Element 5 9 Standard Standard S4 6 Assemble to Rosemount Annubar or Rosemount 1195 Integral Orifice S3 Assemble to Rosemount 405 Compact Orifice Plate Seal Assemblies 9 ...

Page 75: ...cally Safe Division 2 I7 11 IECEx Intrinsic Safety IA ATEX FISCO Intrinsic Safety for FOUNDATION fieldbus protocol only IE FM FISCO Intrinsically Safe for FOUNDATION fieldbus protocol only K2 11 INMETRO Flameproof Instrinsic Safety K5 FM Explosion proof Dust Ignition Proof Intrinsically Safe and Division 2 K6 11 CSA and ATEX Explosion proof Intrinsically Safe and Division 2 combination of C6 and K...

Page 76: ...tification Standard Standard Q8 Material Traceability Certification per EN 10204 3 1 B Quality Certification for Safety Standard Standard QS 15 Prior use certificate of FMEDA data QT Safety certified to IEC 61508 with certificate of FMEDA data Hardware Adjustments Standard Standard D1 Hardware adjustments zero span alarm security DZ Digital Zero Trim Hardware Adjustments Standard Standard J1 16 17...

Page 77: ...gh Performance Option Flange Adapters Standard Standard DF 21 1 2 14 NPT flange adapter s D3 18 NPT Process Connections No flange adapters Hastelloy D3 18 NPT Process Connections No flange adapters Monel Vent Drain Valves Expanded D7 Coplanar Flange Without Drain Vent Ports Conduit Plug Standard Standard DO 22 316 SST Conduit Plug RC1 4 RC1 2 Process Connection Expanded D9 23 RC Flange with RC Fla...

Page 78: ...DATION fieldbus 11 Not available with Low Power code M 12 Available only with 2051CD and 2051CG and output code A 4 20 mA HART 13 Not available with Alloy C 276 isolator 3 code tantalum isolator 5 code all cast C 276 flanges all plated CS flanges all DIN flanges all Level flanges assemble to manifolds S5 and S6 codes assemble to seals S1 and S2 codes assemble to primary elements S3 and S4 codes su...

Page 79: ...000 psi 1 0 to 689 bar 0 to 10000 psia 0 to 689 bar Transmitter Output Standard Standard A 4 20 mA with Digital Signal Based on HART Protocol F FOUNDATION fieldbus Protocol W 2 Profibus PA Protocol X Wireless Expanded M Low Power 1 5 V dc with Digital Signal Based on HART Protocol Process Connection Style Standard Standard 2B 1 2 14 NPT Female 2C G A DIN 16288 Male Available in SST for Range 1 4 o...

Page 80: ...Ex Flameproof Dust Ignition proof E8 ATEX Flameproof and Dust Certification I1 5 ATEX Intrinsic Safety and Dust I2 INMETRO Intrinsic Safety I3 China Intrinsic Safety I5 FM Intrinsically Safe Division 2 I7 5 IECEx Intrinsic Safety IA ATEX Intrinsic Safety for FISCO for FOUNDATION fieldbus protocol only IE FM FISCO Intrinsically Safe for FOUNDATION fieldbus protocol only K2 INMETRO Flameproof Intrin...

Page 81: ...t Only J3 8 9 No Local Zero or Span Adjustment DZ Digital Zero Trim Expanded D1 Hardware adjustments zero span alarm security Display and Interface Options Standard Standard M4 10 LCD Display with Local Operator Interface M5 LCD Display M6 LCD Display for SST Housing Housing Codes J K L and M only Conduit Plug Standard Standard DO 11 316 SST Conduit Plug Transient Terminal Block Standard Standard ...

Page 82: ...ailable with low power Option Code M 6 Not available with Alloy C 276 isolator 3 code tantalum isolator 5 code all cast C 276 flanges all plated CS flanges all DIN flanges all Level flanges assemble to manifolds S5 and S6 codes assemble to seals S1 and S2 codes assemble to primary elements S3 and S4 codes surface finish certification Q16 code and remote seal system report QZ code 7 Only available ...

Page 83: ...tandard Standard Code Process Connection Size Material Extension Length G0 2 2 in DN 50 316L SST Flush Mount Only H0 2 2 in DN 50 Alloy C 276 Flush Mount Only J0 2 in DN 50 Tantalum Flush Mount Only A0 2 3 in DN 80 316L SST Flush Mount A2 2 3 in DN 80 316L SST 2 in 50 mm A4 2 3 in DN 80 316L SST 4 in 100 mm A6 2 3 in DN 80 316L SST 6 in 150 mm B0 2 4 in DN 100 316L SST Flush Mount B2 2 4 in DN 100...

Page 84: ...E B16 5 Class 600 SST Expanded 1 10K per JIS B2238 CS 2 20K per JIS B2238 CS 3 40K per JIS B2238 CS 4 2 10K per JIS B2238 316 SST 5 2 20K per JIS B2238 316 SST 6 2 40K per JIS B2238 316 SST Seal Fill Fluid High Side Specific Gravity Temperature Limits Ambient Temperature of 70 F 21 C Standard Standard A Syltherm XLT 0 85 102 to 293 F 75 to 145 C C Silicone 704 1 07 32 to 401 F 0 to 205 C D Silicon...

Page 85: ... I S Power Module Sold Separately PlantWeb Control Functionality Standard Standard A01 3 FOUNDATION fieldbus Advanced Control Function Block Suite PlantWeb Diagnostic Functionality Standard Standard D01 3 FOUNDATION fieldbus Diagnostics Suite Seal Assemblies Standard Standard S1 4 Assembled to One Rosemount 1199 Seal Requires 1199M Product Certifications Standard Standard E5 FM Explosion proof Dus...

Page 86: ...Bureau of Shipping Bolting Material Standard Standard L4 Austenitic 316 SST Bolts L5 ASTM A 193 Grade B7M bolts L6 Alloy K 500 Bolts L8 ASTM A 193 Class 2 Grade B8M Bolts Display and Interface Options Standard Standard M4 6 LCD Display with Local Operator Interface M5 LCD Display for Aluminum Housing Housing Codes A B C and D only M6 LCD Display for SST Housing Housing Codes J K L and M only Calib...

Page 87: ... Standard Standard V5 12 External Ground Screw Assembly Lower Housing Flushing Connection Options Ring Material Number Size NPT Standard Standard F1 316 SST 1 1 4 18 NPT F2 316 SST 2 1 4 18 NPT F3 Alloy C 276 1 1 4 18 NPT F4 Alloy C 276 2 1 4 18 NPT F7 316 SST 1 1 2 14 NPT F8 316 SST 2 1 2 14 NPT F9 Alloy C 276 1 1 2 14 NPT F0 Alloy C 276 2 1 2 14 NPT Typical Model Number 2051L 2 A A0 D 21 A A F1 ...

Page 88: ...8 Not available with fieldbus output code F or profibus protocols output code W 9 Local zero and span adjustments are standard unless Option Code J1 or J3 is specified 10 The T1 option is not needed with FISCO Product Certifications transient protection is included in the FISCO product certification codes IA IE IF and IG 11 NAMUR Compliant operation is pre set at the factory and cannot be changed ...

Page 89: ...rd Standard 020 2 in 50 mm 025 21 2 in 63 5 mm 030 3 in 80 mm 035 31 2 in 89 mm 040 4 in 100 mm 050 5 in 125 mm 060 6 in 150 mm 070 7 in 175 mm 080 8 in 200 mm 100 10 in 250 mm 120 12 in 300 mm Expanded 140 14 in 350 mm 160 16 in 400 mm 180 18 in 450 mm 200 20 in 500 mm 240 24 in 600 mm 300 30 in 750 mm 360 36 in 900 mm 420 42 in 1066 mm 480 48 in 1210 mm 600 60 in 1520 mm 720 72 in 1820 mm 780 78...

Page 90: ...nded L Flange Lok G Gear Drive Flo Tap M Manual Flo Tap Sensor Material Standard Standard S 316 Stainless Steel Expanded H Alloy C 276 Sensor Size Standard Standard 1 Sensor size 1 Line sizes 2 in 50 mm to 8 in 200 mm 2 Sensor size 2 Line sizes 6 in 150 mm to 96 in 2400 mm 3 Sensor size 3 Line sizes greater than 12 in 300 mm Mounting Type Standard Standard T1 Compression or Threaded Connection A1 ...

Page 91: ...Steel Graphite R Alloy C 276 Packing Gland Cage Nipple Stainless Steel Graphite Isolation Valve for Flo Tap Models Standard Standard 0 Not Applicable or Customer Supplied Expanded 1 Gate Valve Carbon Steel 2 Gate Valve Stainless Steel 5 Ball Valve Carbon Steel 6 Ball Valve Stainless Steel Temperature Measurement Standard Standard T Integral RTD not available with Flanged model greater than class 6...

Page 92: ...smitter Performance Class Standard Standard 1 1 6 flow rate accuracy 8 1 flow turndown 5 yr stability A 6 4 Options Include with selected model number Pressure Testing Expanded P1 3 Hydrostatic Testing with Certificate PX 3 Extended Hydrostatic Testing Special Cleaning Expanded P2 Cleaning for Special Services PA Cleaning per ASTM G93 Level D Section 11 4 Material Testing Expanded V1 Dye Penetrant...

Page 93: ...ngth and Schedule Instrument Connections for Remote Mount Options Standard Standard G2 Needle Valves Stainless Steel G6 OS Y Gate Valve Stainless Steel Expanded G1 Needle Valves Carbon Steel G3 Needle Valves Alloy C 276 G5 OS Y Gate Valve Carbon Steel G7 OS Y Gate Valve Alloy C 276 Special Shipment Standard Standard Y1 Mounting Hardware Shipped Separately Special Dimensions Expanded VM Variable Mo...

Page 94: ...sically Safe combination of K5 C6 I1 and E8 N1 8 ATEX Type n Sensor Fill Fluid and O ring Options Standard Standard L1 Inert Sensor Fill Fluid Note Silicone fill fluid is standard L2 Graphite Filled PTFE O ring LA Inert Sensor Fill Fluid and Graphite Filled PTFE O ring Shipboard Approvals Standard Standard SBS American Bureau of Shipping Display and Interface Options Standard Standard M4 9 LCD Dis...

Page 95: ...Transmitter Connection Platform 6 6 Materials of Construction comply with metallurgical requirements within NACE MR0175 ISO for sour oil field production environments Environmental limits apply to certain materials Consult latest standard for details Selected materials also conform to NACE MR0103 for sour refining environments 7 Only valid with FOUNDATION fieldbus Output Code F 8 Not available wit...

Page 96: ...ce Plate Material Type Standard Standard S 316 SST Line Size Standard Standard 005 1 1 2 in 15 mm 010 1 1 in 25 mm 015 1 11 2 in 40 mm 020 2 in 50 mm 030 3 in 80 mm 040 4 in 100 mm 060 6 in 150 mm 080 8 in 200 mm 100 10 in 250 mm 120 12 in 300 mm Primary Element Style Standard Standard N Square Edged Primary Element Type Standard Standard 040 0 40 Beta Ratio 065 2 0 65 Beta Ratio Temperature Measu...

Page 97: ...Only required for 10 in 250 mm and 12 in 300mm line sizes AC ANSI Alignment Ring 300 Only required for 10 in 250 mm and 12 in 300mm line sizes AD ANSI Alignment Ring 600 Only required for 10 in 250 mm and 12 in 300mm line sizes DG DIN Alignment Ring PN16 DH DIN Alignment Ring PN40 DJ DIN Alignment Ring PN100 Expanded JB JIS Alignment Ring 10K JR JIS Alignment Ring 20K JS JIS Alignment Ring 40K Rem...

Page 98: ...e Division 2 E5 FM Explosion proof Dust Ignition proof E7 7 IECEx Flameproof Dust Ignition proof E8 ATEX Flameproof Dust I1 7 ATEX Intrinsic Safety I5 FM Intrinsically Safe Division 2 IA ATEX FISCO Intrinsic Safety for FOUNDATION fieldbus protocol only K5 FM Explosion proof Dust Ignition proof Intrinsically Safe Division 2 combination of E5 and I5 K6 7 CSA Explosion proof Dust Ignition proof Intri...

Page 99: ... Number 2051CFC D C S 060 N 065 0 3 2 A A 1 WC E5 M5 1 Not available for Primary Element Technology C 2 For 2 in 50 mm line sizes the Primary Element Type is 0 6 for Primary Element Technology Code C 3 Option code M4 LCD Display with Local Operator Interface required for local addressing and configuration 4 Not available with Primary Element Technology P 5 Not available with FOUNDATION fieldbus Ou...

Page 100: ... Pipe Ends NPT Threaded P2 Pipe ends Beveled D1 Pipe Ends Flanged DIN PN16 slip on D2 Pipe Ends Flanged DIN PN40 slip on D3 Pipe Ends Flanged DIN PN100 slip on W1 Pipe Ends Flanged RF ANSI Class 150 weld neck W3 Pipe Ends Flanged RF ANSI Class 300 weld neck W6 Pipe Ends Flanged RF ANSI Class 600 weld neck Expanded A1 Pipe Ends Flanged RF ANSI Class 150 slip on A3 Pipe Ends Flanged RF ANSI Class 30...

Page 101: ...ount 5 Valve Manifold SST Expanded D4 Direct mount 3 Valve Manifold Alloy C 276 D6 Direct mount 5 Valve Manifold Alloy C 276 D7 Direct mount High Temperature 5 Valve Manifold SST R4 Remote mount 3 Valve Manifold Alloy C 276 R6 Remote mount 5 Valve Manifold Alloy C 276 Differential Pressure Ranges Standard Standard 1 0 to 25 in H2O 0 to 62 3 mbar 2 0 to 250 in H2O 0 to 623 mbar 3 0 to 1000 in H2O 0...

Page 102: ...sting Expanded V1 Dye Penetrant Exam Material Examination Expanded V2 Radiographic Examination Flow Calibration Expanded WD 5 Discharge Coefficient Verification Special Inspection Standard Standard QC1 Visual Dimensional Inspection with Certificate QC7 Inspection and Performance Certificate Material Traceability Certification Standard Standard Q8 Material Traceability Certification per EN 10204 20...

Page 103: ...ntrinsically Safe Division 2 combination of K5 and C6 KD 9 FM CSA and ATEX Explosion proof Intrinsically Safe combination of K5 C6 I1 and E8 N1 9 ATEX Type n Sensor Fill Fluid and O ring Options Standard Standard L1 Inert Sensor Fill Fluid L2 Graphite Filled PTFE O ring LA Inert Sensor Fill Fluid and Graphite Filled PTFE O ring Shipboard Approvals Standard Standard SBS American Bureau of Shipping ...

Page 104: ...DIN Process Connection codes D1 D2 or D3 7 Materials of Construction comply with metallurgical requirements within NACE MR0175 ISO for sour oil field production environments Environmental limits apply to certain materials Consult latest standard for details Selected materials also conform to NACE MR0103 for sour refining environments 8 Not available with FOUNDATION fieldbus Output Code F or Profib...

Page 105: ...118 Reference Manual 00809 0100 4102 Rev AA Appendix A Reference Data June 2012 Specifications and Reference Data ...

Page 106: ...ly every country requires this type of product certification Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage B 1 4 FCC and IC This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmfu...

Page 107: ...ly Safe for Class I Division 1 Groups A B C and D Temp Code T3C Enclosure Type 4X IP66 68 For use with Rosemount power module P N 00753 9220 0001 only B 1 8 European certifications I1 ATEX Intrinsic Safety Certificate No BAS01ATEX1303X II 1G Ex ia IIC T4 Ta 60 C to 70 C For use with Rosemount power module options 00753 9220 0001 only IP66 68 1180 Special Conditions for Safe Use X The surface resis...

Page 108: ...0 China NEPSI Certifications I3 China Intrinsic Safety Certificate No manufactured in Chanhassen MN GYJ081078 Certificate No manufactured in Beijing China GYJ06367 Certificate No manufactured in Singapore GYJ06365 Ex ia IIC T4 Special Conditions for Safe Use X See appropriate certificate Certificate Description TC18649 2051_CD CG LD LG TC18650 2051_CA TA TG LA TC18657 2051FA SFC SFP ...

Page 109: ...122 Reference Manual 00809 0100 4102 Rev AA Appendix B Product Certifications June 2012 Product Certifications ...

Page 110: ......

Page 111: ...l Inc HART is a registered trademark of the HART Communication Foundation Foundation fieldbus is a registered trademark of the Fieldbus Foundation All other marks are the property of their respective owners June 2012 Rosemount Inc All rights reserved Emerson Process Management GmbH Co Argelsrieder Feld 3 82234 Wessling Germany Tel 49 8153 9390 Fax 49 8153 939172 Emerson Process Management Asia Pac...

Page 112: ...Reference Manual 00809 0100 4100 Rev AA June 2012 Rosemount 3051 Wireless Series Pressure Level and Flow Solutions with WirelessHART Protocol ...

Page 113: ......

Page 114: ...elated questions United States 1 800 999 9307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of these areas contact your local Emerson Process Management representative The products described in this document are NOT designed for nuclear qualified applicati...

Page 115: ...The Power Module may be replaced in a hazardous area The Power Module has surface resistivity greater than one gigaohm and must be properly installed in the wireless device enclosure Care must be taken during transportation to and from the point of installation to prevent a potential electrostatic charging hazard Polymer enclosure has surface resistivity greater than one gigaohm Care must be taken...

Page 116: ... D size primary lithium thionyl chloride battery Green Power Module model number 701PGNKF Each battery contains approximately 5 0 grams of lithium Under normal conditions the battery materials are self contained and are not reactive as long as the battery and the pack integrity are maintained Care should be taken to prevent thermal electrical or mechanical damage Contacts should be protected to pr...

Page 117: ...iv Reference Manual 00809 0100 4100 Rev AA Title Page June 2012 ...

Page 118: ...1 5 Considerations before transmitter installation 5 1 5 1 Wireless considerations 5 1 5 2 Mechanical 6 1 5 3 Electrical 6 1 5 4 Environmental 6 1 6 Service support 7 1 7 Product Recycling Disposal 8 2Section 2 Configuration 2 1 Overview 9 2 2 Safety Messages 9 2 2 1 Warnings 10 2 3 Required Bench Top Configuration 10 2 3 1 Connection Diagrams 10 2 4 Device Network Configuration 11 2 4 1 Join Devi...

Page 119: ...ocol 25 2 12 1Saving Recalling and Cloning Configuration Data 25 3Section 3 Installation 3 1 Overview 27 3 2 Safety Messages 27 3 2 1 Warnings 28 3 3 Considerations 29 3 3 1 General 29 3 3 2 Wireless 29 3 3 3 Mechanical 29 3 3 4 Environmental 30 3 4 Installation Procedures 31 3 4 1 Mount the Transmitter 31 3 4 2 Process Connections 34 3 4 3 Consider Housing Rotation 36 3 4 4 Grounding 36 3 4 5 Pow...

Page 120: ...ompensating for Line Pressure Range 4 and Range 5 54 5 3 LCD Screen Messages 57 5 3 1 Startup Screen Sequence 57 5 3 2 Diagnostic Button Screen Sequence 59 5 3 3 Network Diagnostic Status Screens 60 5 3 4 Device Diagnostic Screens 63 6Section 6 Troubleshooting 6 1 Overview 67 6 2 Safety Messages 67 6 2 1 Warnings 68 6 3 Disassembly Procedures 72 6 3 1 Removing from Service 72 6 3 2 Removing the el...

Page 121: ...12Power Supply Effect 83 A 1 13Electromagnetic Compatibility EMC 83 A 2 Functional Specifications 84 A 2 1 Service 84 A 2 2 Range and Sensor Limits 85 A 2 3 Zero and Span Adjustment Requirements 85 A 3 Wireless Self Organizing Networks 86 A 3 1 Overpressure Limits 86 A 3 2 Static Pressure Limit 87 A 3 3 Burst Pressure Limits 87 A 3 4 Temperature limits 87 A 3 5 Humidity Limits 88 A 3 6 Volumetric ...

Page 122: ...parts 131 BAppendix B Product Certifications B 1 Wireless Certifications 143 B 1 1 Approved manufacturing locations 143 B 1 2 European directive information 143 B 1 3 Telecommunication compliance 143 B 1 4 FCC and IC 143 B 1 5 Ordinary location certification for FM 143 B 1 6 North American certifications 144 B 1 7 CSA Canadian Standards Association 144 B 1 8 European certifications 144 B 1 9 Japan...

Page 123: ...x Reference Manual 00809 0100 4100 Rev AA Table of Contents June 2012 Table of Contents ...

Page 124: ...trical installation instructions Section 4 Commissioning contains techniques for properly commissioning the device Section 5 Operation and Maintenance contains operation and maintenance techniques Section 6 Troubleshooting provides troubleshooting techniques for the most common operating problems Section A Specifications and Reference Data supplies reference and specification data as well as order...

Page 125: ...ction 1 2 4 Rosemount 3051T Gage and Absolute Pressure Transmitter Measures gage pressure up to 10000 psi 689 5 bar 1 2 5 Rosemount 3051L Liquid Level Transmitter Provides precise level and specific gravity measurements up to 300 psi 20 7 bar for a wide variety of tank configurations ...

Page 126: ... Yes Within Specifications No Refer to Section 5 Operation and Maintenance Mount Transmitter page 48 Install Power Module page 71 Trim the Transmitter page 82 Done Review Transmitter Configuration page 20 Confirm Transmitter Configuration page 20 Configure for Pressure Configure Scaled Variable page 31 Set Scaled Variable to PV page 31 Configure for Level Configure for Flow Configure Scaled Variab...

Page 127: ...he output electronics board the wireless antenna and the battery The basic block diagram of the Rosemount 3051CD Wireless device is illustrated in Figure X X on page X For the Rosemount 3051 pressure is applied to the isolating diaphragm s The oil deflects the sensor which then changes its capacitance or voltage signal This signal is then changed to a digital signal by the Signal Processing The mi...

Page 128: ...s in a simpler and faster network installation Enabling Active Advertising on the Gateway ensures that new devices are able to join the network faster For more information see the Smart Wireless Gateway Reference Manual Document No 00809 0200 4420 Antenna position The antenna is internal to the pressure transmitter To achieve optimal range orient the transmitter with the sensor horizontal and the ...

Page 129: ...Rosemount 3051 Wireless Pressure Transmitter is self powered The power module contains one D size primary lithium thionyl chloride battery Green Power Module model number 701PGNKF Each battery contains approximately 5 0 grams of lithium Under normal conditions the battery materials are self contained and are not reactive as long as the battery and the power module are maintained Care should be tak...

Page 130: ...exposed For inquiries outside of the United States contact the nearest Emerson Process Management representative for RMA instructions To expedite the return process outside of the United States contact the nearest Emerson Process Management representative ProcessTemperature C Process Temperature F Max Ambient C MaxAmbient F 260 500 41 105 8 240 464 45 113 220 428 49 120 2 200 392 53 127 4 180 356 ...

Page 131: ...additional information and procedures necessary to return goods exposed to hazardous substances 1 7 Product Recycling Disposal Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation regulations Shipping considerations for wireless products Lithium Batteries Green Power Module model number 701PGNKF The unit was shipp...

Page 132: ...nformation on configuration and verification that should be performed prior to installation Field Communicator and AMS instructions are given to perform configuration functions For convenience Field Communicator fast key sequences are labeled Fast Keys for each software function below the appropriate headings Example software function 2 2 Safety Messages Procedures and instructions in this section...

Page 133: ...the device double click the device icon or right click and select Configure 2 3 1 Connection Diagrams Bench Hook up Connect the bench equipment as shown in Figure 2 1 on page 11 and turn on the Field Communicator by pressing the ON OFF key or log into AMS The Field Communicator or AMS will search for a HART compatible device and indicate when the connection is made If the Field Communicator or AMS...

Page 134: ...t System the transmitter must be configured to communicate over the wireless network This step is the wireless equivalent of connecting wires from a transmitter to the host system 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 1 Join Device to Network Using a Field Communicator or AMS enter the Network ID and Join Key so that they match the Network ID and Join Key of th...

Page 135: ... minutes 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 2 Configure Update Rate When device configuration is completed remove the Power Module and replace the housing cover Tighten the cover so that metal contacts metal 2 4 3 Remove Power Module After the sensor and network have been configured remove the Power Module and replace the housing cover The Power Module shoul...

Page 136: ...ion equipment are connected powered and operating correctly 2 5 1 Review Pressure Information To view pressure information 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select 2 Pressure 4 Select from the corresponding number to view each field 2 5 2 Review Device Information To view device information 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select...

Page 137: ...on 2 Configuration June 2012 Configuration 3 Final Assembly Number 4 Universal 5 Field Device 6 Software 7 Hardware 8 Descriptor 9 Message 10 Date 11 Model Number I 12 Model Number II 13 Model Number III 14 SI Unit Restriction 15 Country 16 Device ID ...

Page 138: ...ormation 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select 4 Device Information 4 Select 5 Radio 5 Select from the corresponding number to view each field Fast Keys 2 2 4 4 1 Measurement Type 2 Module Type 3 Module Serial Number 4 Sensor Materials Isolator Material Fill Fluid 5 Process Connector Connector Type Connector Material O Ring Material Drain Vent Material 6 Remote...

Page 139: ...and Status Log 1 Alerts 2 Variables 3 Communications 4 Routine Maintenance 5 Simulate 1 Active Alerts 2 History 1 Percent of Range 2 Pressure 3 Pressure Status 4 Sensor Temperature 5 Sensor Temperature Status 6 Electronics Temperature 7 Electronics Temp Status 8 Supply Voltage 9 Supply Voltage Status 10 Last Update Time 1 Join Status 2 Communication Status 3 Join Mode 4 Number of Available Neighbo...

Page 140: ...L 150 psi is ranged from 0 to 100 psi an applied pressure of 150 psi will return a of range output of 150 and an engineering output of 150 psi To view the Operating Parameters menu 1 From the Home screen select 3 Service Tools 2 Select 2 Variables The Operating Parameters menu displays the following information pertaining to the device Percent of Range Pressure Pressure Status Sensor Temperature S...

Page 141: ...ne 2012 Configuration 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select 2 Pressure 4 Select 1 Unit to select from the following engineering units inH2O bar torr inHg mbar atm ftH2O g cm2 MPa mmH2O kg cm2 inH2O at 4 C mmHg Pa mmH2O at 4 C psi kPa ...

Page 142: ...he slope of the curve is unity y x This allows accurate calibration near zero Greater slopes would cause large changes in output for small changes at input From 0 6 percent to 0 8 percent curve slope equals 42 y 42x to achieve continuous transition from linear to square root at the transition point To select the output transfer function 1 From the Home screen select 2 Configure 2 Select 2 Manual S...

Page 143: ... power refresh mode battery power will be depleted rapidly Determine the appropriate damp setting based on the necessary response time signal stability and other requirements of the loop dynamics of your system The damping value of your device is user selectable from 0 to 25 6 seconds To determine the current damping value 1 From the Home screen select 2 Configure 2 Select 2 Manual Setup 3 Select ...

Page 144: ...acters displays the output description the second line of seven digits displays the actual value the third line of six characters displays engineering units and the fourth line displays Error when the transmitter is in alarm The LCD display can also display diagnostic messages The bar graph represents the network connectivity status See LCD Screen Messages on page 57 for more information on LCD me...

Page 145: ... alert will reset once the value returns within range Note HI alert value must be higher than the LO alert value Both alert values must be within the pressure or temperature sensor limits Example 1 Rising Alert Example 2 Falling Alert To configure the process alerts perform the following procedure 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 5 Configure Process Alarms...

Page 146: ...cs and Service Diagnostics and service functions listed below are primarily for use after field installation The Transmitter Test feature is designed to verify that the transmitter is operating properly and can be performed either on the bench or in the field 2 11 1 Master Reset The master reset function will reset the device electronics To perform a master reset 1 From the Home screen select 3 Se...

Page 147: ...ep 3 Network Bandwidth Allocated Step 4 Network Join Complete 2 11 3 Number of Available Neighbors In a self organizing network the more neighbors a device has the more robust the network will be To view the number of available neighbors for the wireless device perform the following procedure 1 From the Home screen select 3 Service Tools 2 Select 3 Routine Maintenance 3 Select 4 Number of Availabl...

Page 148: ...set to MODULE If it is not select 1 Location to set the save location to MODULE c Select 2 Name to name the configuration data The default is the transmitter tag number d Ensure that the data type is set to STANDARD If the data type is NOT STANDARD select 3 Data Type to set the data type to STANDARD e Select F2 SAVE 3 Connect and power the receiving transmitter and Field Communicator 4 Select the ...

Page 149: ...Explorer or Device Connection View into the User Configurations window The Compare Configurations window appears showing the Current values of the copied device on one side and mostly blank fields on the other User Configuration side 6 Transfer values from the current configuration to the user configuration as appropriate or enter values by typing them into the available fields 7 Click Apply to ap...

Page 150: ...ocedures Dimensional drawings for each Rosemount 3051 Wireless variation and mounting configuration are included in Appendix A Specifications and Reference Data Field Communicator and AMS instructions are given to perform configuration functions For convenience Field Communicator fast key sequences are labeled Fast Keys for each software function below the appropriate headings 3 2 Safety Messages ...

Page 151: ... be present on leads can cause electrical shock Process leaks could result in death or serious injury Install and tighten process connectors before applying pressure Do not attempt to loosen or remove process connectors while the transmitter is in service Replacement equipment or spare parts not approved by Rosemount Inc for use as spare parts could reduce the pressure retaining capabilities of th...

Page 152: ... beginning with the closest This will result in a simpler and faster network installation Enable High Speed Operation on the Gateway to ensure that new devices join the network faster For more information see the Smart Wireless Gateway Manual Doc No 00809 0200 4420 Field Communicator Connections In order for the Field Communicator to interface with the 3051 the Power Module must be connected Figur...

Page 153: ...cifications and Reference Data lists temperature operating limits Figure 3 2 Installation Flowchart START HERE Bench Calibration Field Install No Configure Section 2 Set Units Set Range Points Set Network Parameters Verify Apply Pressure Yes Within Specifications Yes No Refer to Section 4 Operation and Maintenance Check Switches page 36 Mount Transmitter page 31 Install Power Module pages 37 36 Ch...

Page 154: ...e electronics housing cover s so that polymer contacts polymer Use Rosemount O rings 3 4 1 Mount the Transmitter Mounting Brackets Facilitate mounting transmitter to a 2 in pipe or to a panel The B4 Bracket SST option is standard for use with the Coplanar and In Line flanges Coplanar Flange Mounting Configura tions on page 93 shows bracket dimensions and mounting configurations for the B4 option O...

Page 155: ... of the optional mounting brackets torque the bolts to 125 in lb 0 9 N m Use the following bolt installation procedure 1 Finger tighten the bolts 2 Torque the bolts to the initial torque value using a crossing pattern 3 Torque the bolts to the final torque value using the same crossing pattern Torque values for the flange and manifold adapter bolts are as follows Table 3 1 Bolt Installation Torque...

Page 156: ...the transmitter toward the process connection For gas service slope the impulse piping at least 1 inch per foot 8 cm per m downward from the transmitter toward the process connection Avoid high points in liquid lines and low points in gas lines Make sure both impulse legs are the same temperature Use impulse piping large enough to avoid friction effects and blockage Vent all gas from liquid piping...

Page 157: ...For vacuum service these temperature limits are reduced to 220 F 104 C for silicone fill and 160 F 71 C for inert fill 3 4 2 Process Connections 3051 Wireless transmitter flange process connection size is 1 4 18 NPT Flange adapters with 1 2 14 NPT connections are available as the D2 option Use your plant approved lubricant or sealant when making the process connections The process connections on t...

Page 158: ... bolts after installation to compensate for cold flow Refer to the process sensor body reassembly procedure in Section 6 Troubleshooting on page 67 Failure to install proper flange adapter o rings may cause process leaks which can result in death or serious injury The two flange adapters are distinguished by unique o ring grooves Only use the o ring that is designed for its specific flange adapter...

Page 159: ...e housing rotation set screw In addition to housing rotation the optional LCD display can be rotated in 90 degree increments by squeezing the two tabs pulling out rotating and snapping back into place Note If LCD pins are inadvertently removed from the interface board carefully re insert the pins before snapping the LCD display back into place 3 4 4 Grounding Transmitter Case Always ground the tra...

Page 160: ...cification metal to metal 3 4 6 Installing the LCD Display Transmitters ordered with the LCD display will be shipped with the display installed Note Only use Rosemount Wireless LCD Part Number 00753 9004 0002 Note An LCD from a wired device will not function in a wireless device In addition to housing rotation the optional LCD display can be rotated in 90 degree increments by squeezing the two tab...

Page 161: ...to 85 C Figure 3 5 Optional LCD Display 3 5 Rosemount 304 305 and 306 Integral Manifolds The Rosemount 305 is available in two designs Traditional and Coplanar The traditional 305 Integral Manifold can be mounted to most primary elements with mounting adapters in the market today The Rosemount 306 Integral Manifold is used with In line transmitters to provide block and bleed valve capabilities of ...

Page 162: ...hen tighten the bolts incrementally in a cross pattern to final torque value See Flange Bolts on page 32 for complete bolt installation information and torque values When fully tightened the bolts should extend through the top of the module housing 3 If the Teflon sensor module O rings have been replaced the flange bolts should be re tightened after installation to compensate for cold flow of the ...

Page 163: ... plug is installed and tightened 9 Leak check assembly to maximum pressure range of transmitter 3 5 3 Rosemount 304 Conventional Manifold Installation Procedure To install a 304 Conventional Manifold to a 3051 Wireless transmitter 1 Align the Conventional Manifold with the transmitter flange Use the four manifold bolts for alignment 2 Finger tighten the bolts then tighten the bolts incrementally i...

Page 164: ...eam side of the transmitter first Drain Vent Valve Drain Vent Valve Drain Vent Valve Equalize open Process Isolate closed Isolate open H L 2 Open the center equalize valve to equalize the pressure on both sides of the transmitter The manifold valves are now in the proper configuration for zeroing the transmitter Drain Vent Valve Drain Vent Valve Equalize closed Process Isolate closed Isolate open ...

Page 165: ...o block valves between the process and instrument ports will be open and the equalizing valves will be closed Process Equalize closed Drain Vent Test Plugged Test Plugged Equalize closed Process Isolate closed Isolate open H L 1 To zero the 3051 first close the block valve on the low pressure downstream side of the transmitter Process Equalize closed Drain Vent Test Plugged Test Plugged Equalize c...

Page 166: ...qualize closed Process Isolate closed Isolate open H L 4 After zeroing the transmitter close the equalize valve on the low pressure downstream side of the transmitter Process Equalize open Drain Vent closed 5 Close the equalize valve on the high pressure upstream side Test Plugged Test Plugged Equalize closed Process Isolate closed Isolate open H L Process Equalize closed Drain Vent closed 6 Final...

Page 167: ...44 Reference Manual 00809 0100 4100 Rev AA Section 3 Installation June 2012 Installation ...

Page 168: ...45 Reference Manual 00809 0100 4100 Rev AA Section 3 Installation June 2012 Installation ...

Page 169: ...46 Reference Manual 00809 0100 4100 Rev AA Section 3 Installation June 2012 Installation ...

Page 170: ... beginning with the closest device to the Smart Wireless GatewaySmart This will result in a simpler and faster network installation Failure to follow these installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Explosions could result in death or serious injury Before connecting a Field Communicator in an explosive atmosphere mak...

Page 171: ...cator means that the device is working properly A red indicator means that there is a problem with either the device or its communication path For more detail on a specific device click on the tag name 4 3 Verify Operation Operation can be verified in three locations at the device via the Local Display using the Field Communicator or at the Smart Wireless Gateway s integrated web interface Local D...

Page 172: ...ntegrated web interface navigate to the Explorer page This page will show whether the device has joined the network and if it is communicating properly Tag Device ID Network ID Network Join Status Device Status Searching for Network Joining Network Connected with Limited Bandwidth Connected Function Key Sequence Menu Items Communications 3 3 Join Status Wireless Mode Join Mode Number of Available ...

Page 173: ...ce or its communication path For more detail on a specific device click on the tag name Troubleshooting The most common cause of incorrect operation is incorrect configuration of the Network ID and Join Key The Network ID and Join Key in the device must match that of the Smart Wireless Gateway The Network ID and Join Key may be obtained from the Smart Wireless Gateway on the Setup Network Settings...

Page 174: ...on of the factory sensor characterization curve to optimize performance over a specified pressure range or to adjust for mounting effects The 3051 sensor module uses a microprocessor that contains information about the sensor s specific characteristics in response to pressure and temperature inputs A smart transmitter compensates for these sensor variations The process of generating the sensor per...

Page 175: ...tters Zero trim is zero based and absolute pressure transmitters reference absolute zero To correct mounting position effects on a 3051 Wireless absolute pressure transmitter perform a low trim within the sensor trim function The low trim function provides an offset correction similar to the zero trim function but it does not require zero based input Transmitter Bench Calibration Tasks Field Calib...

Page 176: ...n order to calibrate with zero trim function After properly venting the transmitter calibrate the transmitter with the zero trim function 1 From the Home screen select 2 Configure 2 Select 1 Guided Setup 3 Select 3 Zero Trim and follow the on screen instruction to complete the zero trim adjustment 5 2 3 Sensor Trim Note Use a pressure input source that is at least three times more accurate than th...

Page 177: ... Range 3 The following specifications show the static pressure effect for the Rosemount 3051 Range 2 and Range 3 pressure transmitters used in differential pressure applications where line pressure exceeds 2000 psi 138 bar Zero Effect 0 1 of the upper range limit plus an additional 0 1 of upper range limit error for each 1000 psi 69 bar of line pressure above 2000 psi 138 bar Example Line pressure...

Page 178: ...r each 1000 psi 69 bar of line pressure above 2000 psi 138 bar Example Line pressure is 3000 psi 3 kpsi Zero effect error calculation 0 2 0 2 x 3 kpsi 2 kpsi 0 4 of the upper range limit Span Effect Correctable to 0 2 of reading per 1000 psi 69 bar for line pressures from 0 to 3626 psi 0 to 250 bar The systematic span shift caused by the application of static line pressure is 1 00 of reading per 1...

Page 179: ... you apply the nominal value of pressure as the transmitter input Note After sensor trimming 3051 Wireless Range 4 and 5 transmitters for high differential pressure applications verify that the Lower and Upper Operating points are at nominal values using the Field Communicator Where LT Corrected Low Trim Value LRV Lower Range Value S Span shift per specification P Static Line Pressure Where HT Cor...

Page 180: ...le is first connected to the Rosemount 3051 Wireless All Segments On used to visually determine if there are any bad segments on the LCD Device Identification used to determine Device Type Device Information Tag user entered tag which is eight characters long will not display if all characters are blank PV Screen process pressure X X X X X X X X X x x x x x x x x x 3 0 5 1 W I r e l s A b c d e f ...

Page 181: ... TV Screen device temperature value QV Screen voltage reading at the power supply terminals Percent Range Screen percent range reading Alert Screen at least one alert is present this screen will not display if no alerts are present S N S R 2 5 0 0 d e g c D E V 2 5 2 5 d e g c S u p l y 7 2 1 v o l t s P R C N T 7 2 1 R A N G E a l e r t p r e s n t ...

Page 182: ...ce Information Tag user entered tag which is eight characters long will not display if all characters are blank Device Identification used to determine Device ID Diagnostic Button Screen 3 assuming the device has the correct join key this ID tells the user what network the device can connect with Diagnostic Button Screen 4 the device has joined a network and has been fully configured and has multi...

Page 183: ...ll be shown during the startup sequence or diagnostic sequence Diagnostic Button Screen 5 voltage reading at the power supply terminals Diagnostic Button Screen 4 1 the device is attempting to start the radio Diagnostic Button Screen 4 2 the device has just restarted Diagnostic Button Screen 4 3 the device is starting to join the process S u p l y 7 2 1 v o l t s n e t w k u n k n w n n e t w k I ...

Page 184: ...Screen 4 5 the device is searching for the Network Diagnostic Button Screen 4 6 the device is attempting to join a network Diagnostic Button Screen 4 7 the device is connected to the Network but is in a Quarantined state Diagnostic Button Screen 4 8 the device is joined and operational but is running with limited bandwidth for sending periodic data n e t w k D I S C N T N E T w K S R C H N G n e t...

Page 185: ...0809 0100 4100 Rev AA Section 5 Operation and Maintenance June 2012 Operation and Maintenance Diagnostic Button Screen 4 9 the device has joined a network and has been fully configured and has multiple parents n e t w k O K ...

Page 186: ...agnostics depending on the state of the device Device Information Status there is a critical error which may prevent the device from operating correctly Check additional status screens for more information PV Screen process pressure value SV Screen sensor temperature value TV Screen device temperature value D E V f A i l u r P R E S S 5 8 0 P S I S N S R 2 5 0 0 d e g c D E V 2 5 2 5 d e g c ...

Page 187: ...ill not display if no alerts are present Diagnostic Button Screen 1 Tag user entered tag which is eight characters long will not display if all characters are blank Diagnostic Button Screen 2 the device s identifier that is used to make up the HART long address the Smart Wireless Gateway may use this to help identify devices if no unique user tag is available S u p l y 7 2 1 v o l t s P R C N T 7 ...

Page 188: ...dule should be replaced for line powered devices the supply voltage should be increased Diagnostic Button Screen 8 the device may not be able to communicate with the radio or the radio has an internal error In this state the device may still be operational and publishing HART data Diagnostic Button Screen 9 1 configuration of the transmitter is invalid such that critical operation of the device ma...

Page 189: ...to be corrected Diagnostic Button Screen 10 1 a sensor attached to the transmitter has failed and valid readings from that sensor are no longer possible check the sensor and sensor wiring connections check additional status for more detailed information of the failure source Diagnostic Button Screen 10 2 a sensor attached to the transmitter is degraded readings from that sensor may not be within a...

Page 190: ...perating problems If you suspect malfunction despite the absence of any diagnostic messages on the Field Communicator display consider using Section X X on page XX to identify any potential problem 6 2 Safety Messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety i...

Page 191: ...ous area The Power Module has surface resistivity greater than one gigaohm and must be properly installed in the wireless device enclosure Care must be taken during transportation to and from the point of installation to prevent a potential electrostatic charging hazard Polymer enclosure has surface resistivity greater than one gigaohm Care must be taken during transportation to and from the point...

Page 192: ...nd environmental conditions 3 Reset the device 4 If the condition persists replace the electronics Supply Voltage Low The supply voltage is low and may soon affect broadcast updates 1 Replace the Power Module Database Memory Warning The device has failed to write to the database memory Any data written during this time may have been lost 1 Reset the device 2 Reconfirm all configuration items in th...

Page 193: ...t needed disable this alert LO LO Alarm The primary variable has surpassed the user defined limit 1 Verify that the process variable is within user specified limits 2 Reconfirm the user defined alarm limit 3 If not needed disable this alert Button Stuck A buttons on the Electronics Board is detected as stuck in the active position 1 Check the buttons for obstructions 2 Reset the device 3 If the co...

Page 194: ...LCD from a wired device will not function in a wireless device Rosemount part number 00753 9004 0002 Verify that the LCD display mode is not disabled Symptom Recommended Actions Device not joining the network Verify network ID and join key Wait longer 30 min Enable High Speed Operation on Smart Wireless Gateway Check Power Module Verify device is within range of at least one other device Verify ne...

Page 195: ...connection Leave the process connection in place and ready for re installation Reference Figure X X on page 43 for coplanar flange b The Rosemount 3051T Wireless transmitter is attached to the process by a single hex nut process connection Loosen the hex nut to separate the transmitter from the process Do not wrench on neck of transmitter See warning in Inline process connection on page XX 4 Do no...

Page 196: ...ld in the two clips and pull outward Note The electronics board is electrostatically sensitive observe handling precautions for static sensitive components 3 Loosen the two small screws located on the assembly 4 Replace the LCD Display This will help in removing the assembly Note If an LCD is installed use caution as there is an electronic pin connector that interfaces between the LCD and electron...

Page 197: ... 3 Removing the sensor from the housing Note To prevent damage to the senser module cable disconnect it from the PlantWeb assembly before you remove the senser module from the housing 1 Loosen the housing rotation screw with a 3 32 inch hex wrench then rotate back one full turn 2 Unscrew the housing from the senser module Wireless Housing ...

Page 198: ...he housing completely onto the sensor module The housing must be no more than one full turn from flush with the sensor module to comply with explosion proof requirements 6 Tighten the housing rotation set screw using a 5 64 inch hex wrench 6 5 1 Attaching electronics board 1 Remove the cable connector from its position inside of the internal black cap and attach it to the electronics board 2 Using...

Page 199: ...ely to the coplanar flange For gage pressure configurations use two 2 88 inch bolts and two 1 75 inch bolts c Manifold Contact the manifold manufacturer for the appropriate bolts and procedures 3 Tighten the bolts to the initial torque value using a crossed pattern See Table 6 4 on page 6 76 for appropriate torque values 4 Using same cross pattern tighten bolts to final torque values seen in Table...

Page 200: ... QG Calibration Certificate and GOST Verification Certificate QP Calibration certification and tamper evident seal Material Traceability Certification Standard Standard Q8 Material Traceability Certification per EN 10204 3 1 B Configuration Buttons Standard Standard DZ Digital Zero Trim Software Configuration Standard Standard C1 Custom Software Configuration Completed CDS 00806 0100 4001 required...

Page 201: ...ode 0 glass filled o ring code A and bolting option code L4 3 Materials of Construction comply with recommendations per NACE MR0175 ISO 15156 for sour oil field production environments Environmental limits apply to certain materials Consult latest standard for details Selected materials also conform to NACE MR0103 for sour refining environments 4 Requires 0 code in Materials of Construction for Al...

Page 202: ...ference Manual 00809 0100 4100 Rev AA Appendix A Specifications and Reference Data June 2012 Specifications and Reference Data 14 Not available with Alternate Process Connection DIN Flanges and Level Flanges ...

Page 203: ...tions The starred options should be selected for best delivery __The Expanded offering is subject to additional delivery lead time Model Transmitter Type 3051T In Line Pressure Transmitter Pressure Type Standard Standard G Gage A 1 Absolute Pressure Range 3051TG 2 3051TA Standard Standard 1 14 7 to 30 psi 1 0 to 2 1 bar 0 to 30 psia 0 to 2 1 bar 2 14 7 to 150 psi 1 0 to 10 3 bar 0 to 150 psia 0 to...

Page 204: ...tely Options Include with selected model number Integral Assembly Standard Standard S5 5 Assemble to Rosemount 306 Integral Manifold Diaphragm Seal Assemblies Standard Standard S1 5 Assemble to one Rosemount 1199 seal Mounting Bracket 6 Standard Standard B4 Bracket for 2 in Pipe or Panel Mounting All SST Product Certifications Standard Standard I1 ATEX Intrinsic Safety and Dust I2 INMETRO Intrinsi...

Page 205: ...dard Standard QZ Remote Seal System Performance Calculation Report Typical Model Number 3051T G 5 F 2A 2 1 A B4 1 Wireless output code X available in absolute measurement type Code A with only range 1 4 316L SST isolating diaphragm material code 2 silicone fill fluid code 1 and housing code code P 2 3051TG lower range limit varies with atmospheric pressure 3 Wireless output code X only available i...

Page 206: ...all Cast Alloy C 276 flanges all plated CS flanges all DIN flanges all Level flanges assemble to manifolds S5 and S6 codes assemble to seals S1 and S2 codes assemble to primary elements S3 and S4 codes surface finish certification Q16 code and remote seal system report QZ code 8 Not valid with Alternate Process Connection S5 9 Only available with Standard 3051 See specification section for more in...

Page 207: ...Standard D Differential Pressure Fluid Type Standard Standard L Liquid G Gas S Steam Line Size Standard Standard 020 2 in 50 mm 025 21 2 in 63 5 mm 030 3 in 80 mm 035 31 2 in 89 mm 040 4 in 100 mm 050 5 in 125 mm 060 6 in 150 mm 070 7 in 175 mm 080 8 in 200 mm 100 10 in 250 mm 120 12 in 300 mm Expanded 140 14 in 350 mm 160 16 in 400 mm 180 18 in 450 mm This ordering table contains the following Ro...

Page 208: ...ipe I D Range or Line Sizes greater than 12 inches Pipe Material Mounting Assembly Material Standard Standard C Carbon steel A105 S 316 Stainless Steel 0 No Mounting Customer Supplied Expanded G Chrome Moly Grade F 11 N Chrome Moly Grade F 22 J Chrome Moly Grade F 91 Piping Orientation Standard Standard H Horizontal Piping D Vertical Piping with Downwards Flow U Vertical Piping with Upwards Flow A...

Page 209: ...cking Gland Standard Standard 0 No opposite side support or packing gland Required for Pak Lok and Flange Lok models Opposite Side Support Required for Flanged Models C NPT Threaded Opposite Support Assembly Extended Tip D Welded Opposite Support Assembly Extended Tip Expanded Packing Gland Required for Flo Tap Models Packing Gland Material Rod Material Packing Material J Stainless Steel Packing G...

Page 210: ...model greater than class 600 8 Remote mount SW Connections 1 2 in Differential Pressure Range Standard Standard 1 0 to 25 in H2O 0 to 62 3 mbar 2 0 to 250 in H2O 0 to 623 mbar 3 0 to 1000 in H2O 0 to 2 5 bar Transmitter Output Standard Standard X Wireless Transmitter Housing Material Conduit Entry Size Standard Standard P Engineered polymer No conduit entries Transmitter Performance Class Standard...

Page 211: ...tandard RL Surface finish for Low Pipe Reynolds in Gas Steam RH Surface finish for High Pipe Reynolds in Liquid Material Traceability Certification Standard Standard Q8 3 Material Traceability Certification per EN 10474 2004 3 1 Code Conformance 4 Expanded J2 ANSI ASME B31 1 J3 ANSI ASME B31 3 Materials Conformance Expanded J5 5 NACE MR 0175 ISO 15156 Country Certification Standard Standard J6 Eur...

Page 212: ...RO Intrinsic Safety I3 China Intrinsic Safety I5 FM Intrinsically Safe Division 2 I7 IECEx Intrinsic Safety Sensor Fill Fluid and O ring Options Standard Standard L2 Graphite Filled PTFE O ring Display and Interface Options Standard Standard M5 LCD Display Transmitter Calibration Certification Standard Standard Q4 Calibration Certificate for Transmitter Manifold for Remote Mount Option Standard St...

Page 213: ...al Traceability Certification 4 Not available with Transmitter Connection Platform 6 5 Materials of Construction comply with metallurgical requirements within NACE MR0175 ISO for sour oil field production environments Environmental limits apply to certain materials Consult latest standard for details Selected materials also conform to NACE MR0103 for sour refining environments Table 3 Rosemount 30...

Page 214: ...Standard D Differential Pressure Primary Element Technology Standard Standard C Conditioning Orifice Plate P Orifice Plate Material Type Standard Standard S 316 SST Line Size Standard Standard 005 1 1 2 in 15 mm 010 1 1 in 25 mm 015 1 11 2 in 40 mm 020 2 in 50 mm 030 3 in 80 mm 040 4 in 100 mm 060 6 in 150 mm 080 8 in 200 mm 100 10 in 250 mm 120 12 in 300 mm Primary Element Style Standard Standard...

Page 215: ...ith Green Power Module I S Power Module Sold Separately Options Include with selected model number Installation Accessories Standard Standard AB ANSI Alignment Ring 150 Only required for 10 in 250 mm and 12 in 300mm line sizes AC ANSI Alignment Ring 300 Only required for 10 in 250 mm and 12 in 300mm line sizes AD ANSI Alignment Ring 600 Only required for 10 in 250 mm and 12 in 300mm line sizes DG ...

Page 216: ...1 Canadian Registration Product Certifications Standard Standard I1 ATEX Intrinsic Safety and Dust I2 INMETRO Intrinsic Safety I3 China Intrinsic Safety I5 FM Intrinsically Safe Division 2 I7 IECEx Intrinsic Safety Sensor Fill Fluid and O ring Options Standard Standard L2 Graphite Filled PTFE O ring Display and Interface Options Standard Standard M5 LCD Display Manifold for Remote Mount Option Sta...

Page 217: ...t available with Primary Element Technology P 4 Materials of Construction comply with metallurgical requirements within NACE MR0175 ISO for sour oil field production environments Environmental limitsapply to certain materials Consult latest standard for details Selected materials also conform to NACE MR0103 for sour refining environments ...

Page 218: ...40 mm Process Connection Standard Standard T1 NPT Female Body Not Available with Remote Thermowell and RTD S1 1 Socket Weld Body Not Available with Remote Thermowell and RTD P1 Pipe Ends NPT Threaded P2 Pipe ends Beveled D1 Pipe Ends Flanged DIN PN16 slip on D2 Pipe Ends Flanged DIN PN40 slip on D3 Pipe Ends Flanged DIN PN100 slip on W1 Pipe Ends Flanged RF ANSI Class 150 weld neck W3 Pipe Ends Fl...

Page 219: ... 25 96 mm for 1 1 2 in Pipe 1184 1 184 in 30 07 mm for 1 1 2 in Pipe Expanded 0010 0 010 in 0 25 mm for 1 2 in Pipe 0014 0 014 in 0 36 mm for 1 2 in Pipe 0020 0 020 in 0 51 mm for 1 2 in Pipe 0034 0 034 in 0 86 mm for 1 2 in Pipe Transmitter Connection Platform Standard Standard D3 Direct mount 3 Valve Manifold SST D5 Direct mount 5 Valve Manifold SST R3 Remote mount 3 Valve Manifold SST R5 Remote...

Page 220: ...tible with Green Power Module I S Power Module Sold Separately Options Include with selected model number Transmitter Body Bolt Material Expanded GT High Temperature 850 F 454 C Temperature Sensor Expanded RT 2 Thermowell and RTD Optional Connection Standard Standard G1 DIN 19213 Transmitter Connection Pressure Testing Expanded P1 3 Hydrostatic Testing with Certificate Special Cleaning Expanded P2...

Page 221: ...c Safety and Dust I2 INMETRO Intrinsic Safety I3 China Intrinsic Safety I5 FM Intrinsically Safe Division 2 I7 IECEx Intrinsic Safety Sensor Fill Fluid and O ring Options Standard Standard L2 Graphite Filled PTFE O ring Display and Interface Options Standard Standard M5 LCD Display Configuration Buttons Standard Standard DZ Digital Zero Trim Typical Model Number 3051CFP D S 010 W1 S 0500 D3 2 A A ...

Page 222: ... and Reference Data 6 Materials of Construction comply with metallurgical requirements within NACE MR0175 ISO for sour oil field production environments Environmental limits apply to certain materials Consult latest standard for details Selected materials also conform to NACE MR0103 for sour refining environments ...

Page 223: ...tarred options should be selected for best delivery __The Expanded offering is subject to additional delivery lead time Model Transmitter Type 3051L Level Transmitter Pressure Range Standard Standard 2 250 to 250 inH2O 0 6 to 0 6 bar 3 1000 to 1000 inH2O 2 5 to 2 5 bar 4 300 to 300 psi 20 7 to 20 7 bar Transmitter Output Standard Standard X Wireless Process Connection Size Material Extension lengt...

Page 224: ...ass 300 CS D 4 in ANSI ASME B16 5 Class 300 CS P 2 in ANSI ASME B16 5 Class 600 CS E 3 in ANSI ASME B16 5 Class 600 CS X 1 2 in ANSI ASME B16 5 Class 150 SST F 1 3 in ANSI ASME B16 5 Class 150 SST G 1 4 in ANSI ASME B16 5 Class 150 SST Y 1 2 in ANSI ASME B16 5 Class 300 SST H 1 3 in ANSI ASME B16 5 Class 300 SST J 1 4 in ANSI ASME B16 5 Class 300 SST Z 1 2 in ANSI ASME B16 5 Class 600 SST L 1 3 in...

Page 225: ...SST Silicone 22 1 Differential SST Alloy C 276 Silicone 2A 1 Differential SST 316L SST Inert Halocarbon 2B 1 Differential SST Alloy C 276 Inert Halocarbon 31 1 Tuned System Assembly with Remote Seal None 316L SST Silicone Requires Option Code S1 O ring Standard Standard A Glass filled PTFE Housing Material Conduit Entry Size Standard Standard P Engineered polymer No conduit entries Wireless option...

Page 226: ...on Certificate QP Calibration Certificate and tamper evident seal QG Calibration Certificate and GOST Verification Certificate Material Traceability Certification Standard Standard Q8 Material Traceability Certification per EN 10204 3 1 Toolkit Total System Performance Reports Standard Standard QZ Remote Seal System Performance Calculation Report Configuration Buttons Standard Standard DZ Digital ...

Page 227: ...E MR0175 ISO 15156 for sour oil field production environments Environmental limits apply to certain materials Consult latest standard for details Selected materials also conform to NACE MR0103 for sour refining environments 2 Assemble to items are specified separately and require a completed model number Table 6 Rosemount 3051L Level Transmitter Ordering Information The Standard offering represent...

Page 228: ...8 mm 56 characters maximum Tag may be permanently stamped on transmitter nameplate upon request 56 characters maximum Tag may be stored in transmitter memory Character limit is dependent on protocol WirelessHART 32 characters Optional Rosemount 304 305 or 306 Integral Manifolds Factory assembled to 3051C and 3051T transmitters Refer to the following Product Data Sheet document number 00813 0100 48...

Page 229: ... local troubleshooting and has 90 degree rotation capability for easy viewing M5 Digital Display 2 Line 5 Digit LCD for 4 20 mA HART Configuration buttons The 3051 Wireless transmitter comes with a Digital Zero installed with the LCD digital display Bolts for flanges and adapters Options permit bolts for flanges and adapters to be obtained in various materials Standard material is plated carbon st...

Page 230: ...cket for mounting on 2 in pipe Carbon steel construction with carbon steel bolts Coated with polyurethane paint B2 Bracket for Panel Mounting For use with the traditional flange option Bracket for mounting transmitter on wall or panel Carbon steel construction with carbon steel bolts Coated with polyurethane paint B3 Flat Bracket for 2 in Pipe Mounting For use with the traditional flange option Br...

Page 231: ...L weights without options Transmitter Add weight In lb kg 3051C 3 9 1 8 3051L Table 8 3051T 2 3 1 0 Flange Flush lb kg 2 in Ext lb kg 4 in Ext lb kg 6 in Ext lb kg 2 in 150 12 5 5 7 3 in 150 17 5 7 9 19 5 8 8 20 5 9 3 21 5 9 7 4 in 150 23 5 10 7 26 5 12 0 28 5 12 9 30 5 13 8 2 in 300 17 5 7 9 3 in 300 22 5 10 2 24 5 11 1 25 5 11 6 26 5 12 0 4 in 300 32 5 14 7 35 5 16 1 37 5 17 0 39 5 17 9 2 in 600...

Page 232: ...0 6 B4 SST Mounting Bracket for Coplanar Flange 1 0 0 5 B1 B2 B3 Mounting Bracket for Traditional Flange 2 3 1 0 B7 B8 B9 Mounting Bracket for Traditional Flange 2 3 1 0 BA BC SST Bracket for Traditional Flange 2 3 1 0 H2 Traditional Flange 2 4 1 1 H3 Traditional Flange 2 7 1 2 H4 Traditional Flange 2 6 1 2 H7 Traditional Flange 2 5 1 1 FC Level Flange 3 in 150 10 8 4 9 FD Level Flange 3 in 300 14...

Page 233: ...0 03031 1045 0014 Gold plated Alloy 400 03031 1045 0016 Gold plated 316 SST 03031 1045 0017 250 to 250 inH2O 2 5 inH2O Range 2 316L SST 03031 1045 0022 Alloy C 276 03031 1045 0023 Alloy 400 03031 1045 0024 Tantalum 03031 1045 0025 Gold plated Alloy 400 03031 1045 0026 Gold plated 316 SST 03031 1045 0027 1000 to 1000 inH2O 10 inH2O Range 3 316L SST 03031 1045 0032 Alloy C 276 03031 1045 0033 Alloy ...

Page 234: ...ers Gage pressure range Differential pressure range Range 1 25 to 25 in H2O 0 5 in H2O 25 to 25 in H2O 0 5 in H2O 316L SST 03031 1045 0012 Alloy C 276 03031 1045 0013 Alloy 400 03031 1045 0014 Gold plated Alloy 400 03031 1045 0016 Gold plated 316 SST 03031 1045 0017 Range 2 250 to 250 inH2O 2 5 inH2O 250 to 250 inH2O 2 5 inH2O 316L SST 03031 1045 0022 Alloy C 276 03031 1045 0023 Alloy 400 03031 10...

Page 235: ...ted 316 SST 03031 1045 2057 Rosemount 3051C absolute sensor modules Min Span Range Silicone fill Part number Note One spare part is recommended for every 50 transmitters Note Listed by Range and Process Isolator Order Numbers Range 1 0 to 30 psia 0 3 psia 316L SST 03031 2020 0012 Alloy C 276 03031 2020 0013 Alloy 400 03031 2020 0014 Gold plated Alloy 400 03031 2020 0016 Gold plated 316 SST 03031 2...

Page 236: ...um 316L SST Isolator 1 4 18 NPT Female 03031 3112 3112 1 2 14 NPT Female 03031 3102 3112 G1 2 A DIN 16288 Male 03031 3132 3112 Aluminum Alloy C 276 Isolator 1 4 18 NPT Female 03031 3112 3113 1 2 14 NPT Female 03031 3102 3113 SST 316L SST Isolator 1 4 18 NPT Female 03031 3111 3112 1 2 14 NPT Female 03031 3101 3112 SST AlloyC 276 Isolator 1 4 18 NPT Female 03031 3111 3113 1 2 14 NPT Female 03031 310...

Page 237: ...288 Male 03031 3132 3132 Aluminum Alloy C 276 Isolator 1 4 18 NPT Female 03031 3112 3133 1 2 14 NPT Female 03031 3102 3133 SST 316L SST Isolator 1 4 18 NPT Female 03031 3111 3132 1 2 14 NPT Female 03031 3101 3132 SST AlloyC 276 Isolator 1 4 18 NPT Female 03031 3111 3133 1 2 14 NPT Female 03031 3101 3133 Range4 0 40 4 000 psig Aluminum 316L SST Isolator 1 4 18 NPT Female 03031 3112 3142 1 2 14 NPT ...

Page 238: ... 03031 3111 3013 1 2 14 NPT Female 03031 3101 3013 Range 2 0 1 5 150 psia Aluminum 316L SST Isolator 1 4 18 NPT Female 03031 3112 3022 1 2 14 NPT Female 03031 3112 3022 G1 2 A DIN 16288 Male 03031 3132 3022 Aluminum Alloy C 276 Isolator 1 4 18 NPT Female 03031 3112 3023 1 2 14 NPT Female 03031 3102 3023 SST 316L SST Isolator 1 4 18 NPT Female 03031 3111 3022 1 2 14 NPT Female 03031 3101 3022 SST A...

Page 239: ...male 03031 3112 3043 1 2 14 NPT Female 03031 3102 3043 SST 316L SST Isolator 1 4 18 NPT Female 03031 3111 3042 1 2 14 NPT Female 03031 3101 3042 SST AlloyC 276 Isolator 1 4 18 NPT Female 03031 3111 3043 1 2 14 NPT Female 03031 3101 3043 Range 5 0 2000 10 000 psia Aluminum 316L SST Isolator 1 4 18 NPT Female 03031 3112 3052 1 2 14 NPT Female 03031 3102 3052 Autoclave type F 250 C 03031 3122 3052 Al...

Page 240: ...C 276 03031 0388 0023 Cast Alloy 400 03031 0388 0024 Nickel plated carbon steel 03031 0388 0025 Gage Absolute Coplanar Flange 316 SST 03031 0388 1022 Cast Alloy C 276 03031 0388 1023 Cast Alloy 400 03031 0388 1024 Nickel plated carbon steel 03031 0388 1025 Coplanar flange alignment screw package of 12 03031 0309 0001 Traditional Flange 316 SST 03031 0320 0002 Cast Alloy C 276 03031 0320 0003 Cast ...

Page 241: ...ers 03031 1300 0014 Nickel plated carbon steel adapters 03031 1300 0015 CS bolts graphite filled PTFE O Rings SST adapters 03031 1300 0102 Cast Alloy C 276 adapters 03031 1300 0103 Alloy 400 adapters 03031 1300 0104 Nickel plated carbon steel adapters 03031 1300 0105 SST bolts graphite filled PTFE O Rings SST adapters 03031 1300 0112 Cast Alloy C 276 adapters 03031 1300 0113 Alloy 400 adapters 030...

Page 242: ... 193 Grade B7M 03031 0312 0003 Alloy K 500 03031 0312 0004 Flange Adapter Bolt Kit 73mm 2 88 in set of 4 Carbon steel 03031 0306 0001 316 SST 03031 0306 0002 ASTM A 193 Grade B7M 03031 0306 0003 Alloy K 500 03031 0306 0004 TRADITIONAL FLANGE Differential Flange Adapter Bolt Kit 44mm 1 75 in set of 8 Carbon steel 03031 0307 0001 316 SST 03031 0307 0002 ASTM A 193 Grade B7M 03031 0307 0003 Alloy K 5...

Page 243: ...01151 0028 0013 Alloy K 500 stem and Alloy 400 seat kit 01151 0028 0014 316 SST ceramic ball drain vent kit 03031 0378 0012 Alloy C 276 ceramic ball drain vent kit 03031 0378 0013 Alloy 400 K 500 ceramic ball drain vent kit 03031 0378 0014 Mounting brackets Part number 3051C and 3051L Coplanar Flange Bracket kit B4 bracket SST 2 in pipe mount SST bolts 03031 0189 0003 3051T Inline Bracket Kit B4 b...

Page 244: ...142 Reference Manual 00809 0100 4100 Rev AA Appendix A Specifications and Reference Data June 2012 Specifications and Reference Data ...

Page 245: ...ly every country requires this type of product certification Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage B 1 4 FCC and IC This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmfu...

Page 246: ...ly Safe for Class I Division 1 Groups A B C and D Temp Code T3C Enclosure Type 4X IP66 68 For use with Rosemount power module P N 00753 9220 0001 only B 1 8 European certifications I1 ATEX Intrinsic Safety Certificate No BAS01ATEX1303X II 1G Ex ia IIC T4 Ta 60 C to 70 C For use with Rosemount power module options 00753 9220 0001 only IP66 68 1180 Special Conditions for Safe Use X The surface resis...

Page 247: ...0 China NEPSI Certifications I3 China Intrinsic Safety Certificate No manufactured in Chanhassen MN GYJ081078 Certificate No manufactured in Beijing China GYJ06367 Certificate No manufactured in Singapore GYJ06365 Ex ia IIC T4 Special Conditions for Safe Use X See appropriate certificate Certificate Description TC18649 2051_CD CG LD LG TC18650 2051_CA TA TG LA TC18657 2051FA SFC SFP ...

Page 248: ...146 Reference Manual 00809 0100 4100 Rev AA Appendix B Product Certifications June 2012 Product Certifications ...

Page 249: ......

Page 250: ...l Inc HART is a registered trademark of the HART Communication Foundation Foundation fieldbus is a registered trademark of the Fieldbus Foundation All other marks are the property of their respective owners June 2012 Rosemount Inc All rights reserved Emerson Process Management GmbH Co Argelsrieder Feld 3 82234 Wessling Germany Tel 49 8153 9390 Fax 49 8153 939172 Emerson Process Management Asia Pac...

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