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Emerson Liebert eXL, Installation Manual

The Emerson Liebert eXL Installation Manual is a comprehensive guide for setting up and configuring your eXL system. Available for free download on our website, this manual provides step-by-step instructions and valuable insights to ensure a smooth installation process. Get your copy today at manualshive.com.

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TABLE OF CONTENTS

I

MPORTANT

 S

AFETY

 I

NSTRUCTIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0

M

ECHANICAL

 I

NSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.1

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

1.2

Preliminary Checks  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

1.3

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

1.3.1

UPS Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

1.3.2

Storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

1.4

Positioning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

1.4.1

Moving the Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

1.4.2

Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

1.4.3

Raised-Floor Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

1.4.4

Kick Plate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

1.5

System Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

1.6

Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

1.7

Cable routing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

2.0

UPS E

LECTRICAL

 I

NSTALLATION

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.1

External Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8

2.2

Power Cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8

2.3

Sizing the Input Breaker Feeding a Liebert 

e

XL UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

2.3.1

Power Cable Connection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

2.4

Control Cable and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10

2.4.1

Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13

2.5

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

2.5.1

Three-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

2.5.2

High Resistance Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

2.5.3

Preferred Grounding Configuration, Battery Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

2.6

No CB2 Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

2.7

Internal Breaker Settings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

3.0

O

PTIONAL

 E

QUIPMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.1

Single-Module System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.1.1

Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

3.1.2

Matching Liebert 

e

XL Battery Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

3.1.3

Remote Alarm Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

3.2

Communication and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

3.2.1

Alber Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

4.0

I

NSTALLATION

 D

RAWINGS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

5.0

S

PECIFICATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

A

PPENDIX

  A - S

HIPPING

 S

PLITS

, K

ICKPLATES

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Summary of Contents for Liebert eXL

Page 1: ...Liebert eXL Installation Manual 625 800kVA 1 0PF 60Hz Three Phase Single Module ...

Page 2: ...________________________________________________ Serial numbers ________________________________________________________________ Rating _______________________________________________________________________ Date purchased _______________________________________________________________ Date installed _________________________________________________________________ Location _______________________...

Page 3: ... 2 3 Sizing the Input Breaker Feeding a Liebert eXL UPS 9 2 3 1 Power Cable Connection Procedure 9 2 4 Control Cable and Communication 10 2 4 1 Dry Contacts 13 2 5 Grounding 14 2 5 1 Three Wire Input connections 14 2 5 2 High Resistance Grounding 14 2 5 3 Preferred Grounding Configuration Battery Systems 14 2 6 No CB2 Option 15 2 7 Internal Breaker Settings 15 3 0 OPTIONAL EQUIPMENT 16 3 1 Single ...

Page 4: ...Figure 16 Rectifier overload data 27 Figure 17 Bypass overload data 28 Figure 18 Shipping split 625 800kVA Liebert eXL single module UPS 31 Figure 19 Shipping split 625 800kVA Liebert eXL single module UPS continued 32 Figure 20 Kickplate installation 800kVA units 34 Figure 21 Kickplate installation 1200kVA units 35 TABLES Table 1 UPS Digital Inputs 13 Table 2 UPS Output 13 Table 3 UPS control con...

Page 5: ... before as well as during performance of all maintenance procedures Observe all DC safety precautions before working on or near the DC system AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves voire mortelles Ce système ASC comporte plusieurs circuits à haute tension c a et c c Vérifiez les tensions au moyen de voltmètres c a et c c avant d utiliser le système ASC Véri...

Page 6: ...levage et l équilibre des armoires avant de transporter l appareil Maintenez en tout temps l inclinaison verticale minimale Les fentes situées à la base des armoires du module sont conçues pour utiliser le chariot élévateur Les fentes situées à la base peuvent soutenir le système seulement si les fourches se trouvent complètement sous le système Lisez toutes les instructions ci dessous avant de te...

Page 7: ... exempte de flaques d eau d humidité excessive et de débris Seuls des équipements d essai conçus pour le dépannage doivent être utilisés Cette mise en garde couvre notamment les oscilloscopes Utilisez toujours un voltmètre c a et c c pour vérifier les tensions avant d établir un contact ou d utiliser des appareils Des tensions dangereusement élevées peuvent demeurer dans les batteries de condensat...

Page 8: ... the shipper immediately Verify that the correct equipment is being installed The equipment supplied has an identification tag on the interior doors reporting the type size and main calibration parameters of the UPS Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification paying particular attention to the ambient temperature and air exchange system...

Page 9: ... to be travelled between the point of arrival and the unit s position must be planned to make sure that all passages are wide enough for the unit and that floors are capable of supporting its weight for instance check that doorways lifts ramps etc are adequate and that there are no impassable corners or changes in the level of corridors Ensure that the UPS weight is within the designated surface w...

Page 10: ...in a particular installation are of the same height Refer to the drawings provided in 4 0 Installation Drawings for the positioning of the cabinets as shown in Figure 1 1 6 Cable Entry Cables can enter the UPS cabinet from bottom or top into the Input Output I O of the unit see the figures in 4 0 Installation Drawings 1 7 Cable routing Per NEC 300 20 NEC 2014 or equivalent all phase conductors and...

Page 11: ...ing Battery Cabinet Matching Liebert eXL UPS Additional Battery Cabinet s Matching Battery cabinets can be bolted to the right of the UPS However the cabling must be routed externally Battery cabinets can be bolted to the left of the UPS and the cabling routed internally Possible only with Enersys front terminal batteries or equivalent batteries in a Liebert cabinet If the cabinets are to be bolte...

Page 12: ...injury or death The UPS contains high DC as well as AC voltages Check for voltage with both AC and DC voltmeters before working within the UPS Only properly trained and qualified personnel wearing appropriate safety headgear gloves shoes and glasses should be involved in installing the UPS or preparing the UPS for installation AVERTISSEMENT Risque de décharge électrique pouvant causer des blessure...

Page 13: ...uire lug type terminations are connected to busbars in the I O sections refer to 4 0 Installation Drawings Equipment Ground The equipment ground busbars are in the I O sections refer to 4 0 Installation Drawings The grounding conductor must be connected to the ground busbar and bonded to each cabinet in the system All cabinets and cabling should be grounded in accordance with local regulations Onc...

Page 14: ... to 4 0 Installation Drawings WARNING Risk of electrical shock Can cause injury or death If the load equipment will not be ready to accept power on the arrival of the commissioning engineer ensure that the system output cables are safely isolated at their termination AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves voire mortelles Si les équipements branchés ne sont ...

Page 15: ... 3 4 5 6 7 8 9 10 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 Remote Output Breaker Reserved for Remote Breaker Options Reserved for Remote Breaker Options TB2 Digital Inputs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 TB3 SKRU Enable Input 10 Input 9 Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 1 2 3 TB1 Remote Status Panel 1 2 3 4 1 2 3 4 TB1154 DC Communication J1 J2 J3 J4 J5 J6 J7...

Page 16: ...UPS Electrical Installation Liebert eXL 12 Figure 3 UPS MMS 1 N connectivity UPS 1 UPS 2 Cat 6 Cable UPS n J1 J2 J3 J4 J5 J1 J2 J3 J4 J5 J1 J2 J3 J4 J5 NC Reserved for MMS 1 N ...

Page 17: ... Released TB2 18 Key Status Switch Common Not Used TB2 19 TB2 20 1 All contacts have Maximum voltage 24VDC Maximum current 10mA Wire range 14 22AWG Maximum length 500 150m 2 All external wire furnished by others 3 All wiring must be in accordance with national and local electrical codes 4 If using REPO EPO with Form C contacts Pins 13 15 must be used 5 If using REPO EPO with normally closed N C co...

Page 18: ...nter tapped or grounded battery systems are not possible with battery cabinet systems Whether the battery system is open rack or cabinet the metal rack parts or cabinet must be grounded to the UPS module ground bus Table 3 UPS control contacts to Battery Interface Boards Item Terminal Block Pin Connects to Description of External Item Maximum Voltage Maximum Current Wire Range Maximum Length Batte...

Page 19: ... 7 Internal Breaker Settings All internal breakers CB1 CB2 and BFB were installed and set at the factory NOTICE Risk of incorrect adjustment Can cause equipment damage Factory circuit breaker settings must not be altered without contacting Emerson Network Power customer support NOTE This option does not allow the Liebert eXL module to be isolated from critical load Emerson recommends installing a ...

Page 20: ...tocol SNMP BACnet IP MSTP Modbus TCP RTU SMTP SMS and telnet communication and control capabilities in one unified communication platform The platform supports 10 100 Mbit Ethernet IPv4 and IPv6 HTTP HTTPS for device Web page access SMTP interface for e mail SMS interface for text messaging Emerson Protocol for communicating with Trellis and Liebert Nform software applications and LIFE technology ...

Page 21: ... Rev 3 FRONT DOORS REMOVED DOORS AND INNER SKINS REMOVED Option Box 4 Slots Liebert IntelliSlot Housings Main Input Circuit Breaker CB1 Module Output Circuit Breaker CB2 Backfeed Circuit Breaker BFB Keylock or EMO Button optional Input Ground Input Busbars DC Input Output Busbars Output Ground Bypass Busbars High Voltage Sense Connectors Input HMI Screen On Exterior Door ...

Page 22: ... drawing for shipping split weights To Frame 2 6 65mm To Frame 1 3 33mm U46 8C 2001 Rev 3 RIGHT SIDE VIEW 33 5 851mm 34 4 874mm 77 5 1969mm With Accent Strip See Bottom View 38 5 978mm 51 2 1300mm 123 6 3140mm 33 9 862mm To Frame 2 4 60mm 4 101mm to Frame Rectifier DC Cable Entry Area With Panel Removed 12 5 x 21 9 318mm x 556mm Rectifier DC Cable Entry Area With Panel Removed 23 5 x 21 8 597mm x ...

Page 23: ...de 31 3 795 Pillar Spacing Outside 23 8 605 Foot Spacing Inside 30 8 781 Foot Spacing Outside 2 05 52 Typ 1 75 44 1 26 32 Typ 1 75 44 1 75 44 1 75 44 Ø 56 14 Typ Ø 56 14 Typ Ø 56 14 Typ Ø 56 14 Typ 2 08 53 Typ 2 07 53 Typ Notes 1 All dimensions are in inches mm 2 Control wiring and power wiring must be run in separate conduits 3 All wiring is to be in accordance with national and local electrical ...

Page 24: ...ractor and authority having jurisdiction U46 8E 3200C Rev 3 Dual Hole Lug Pad Width Max 1 75 44mm 4 Bypass Input Busbar 38 2 x 4 x 25 2 36 60mm Typ 2 36 60mm Typ 2 36 60mm Typ 2 36 60mm Typ Ø 56 14mm Typ Ø 56 14mm Typ Ø 56 14mm Typ 1 43 36mm 1 44 37mm 1 75 44mm 18 5 469mm 30 3 770mm 58 4 1484mm 1 0 25mm Typ 5 Phase Output Busbar 17 7 X 4 X 25 6 Output Ground Busbar 25 4 x 3 x 25 RIGHT SIDE VIEW OU...

Page 25: ...ire Way Low Voltage Control Cable Bottom Entry Provide at least 18 457mm of service loop to all control connections to permit opening the service drawer without removing the connections The extra service loop can either be left hanging or loosely attached to the corner post Service Drawer Openings to Control Wire Way To Ensure Isolation All wiring must have insulation rated for 600V or higher All ...

Page 26: ...rom any other live part from a different phase or the chassis frame If lug stacking is required the method of stacking and required minimum spacing is the responsibility of the installing contractor and authority having jurisdiction See Figures 8 10 for busbar details 1 2 3 6 7 8 9 4 10 5 11 121314 1516 J51 No Customer Connection Table 5 Input Contact Isolator Board control wiring connections Inpu...

Page 27: ...1 2 3 Note Pin 16 not used on J71 J72 and J73 1 2 3 6 7 8 9 4 10 5 111213141516 1 2 3 6 7 8 9 4 10 5 11 121314 1516 1 2 3 6 7 8 9 4 10 5 11121314 1516 1 2 3 J74 J71 J72 J73 1 Customer control wiring connection points are terminals 1 through 15 Pin 16 not used on J71 J72 and J73 2 Programmable Relay Board option includes eight signal channels with two Form C dry contacts per channel see Table 6 3 A...

Page 28: ...egulation 50 Unbalanced Load 2 3 phase RMS average Output Frequency Hz 60 Output Frequency Regulation 0 1 Output THDv Linear Load at Nominal Voltage 3 Output THDv at Nominal Voltage Including a 100kVA Non Linear Load per EN 62040 3 6 max Capacity to Handle High Crest Factor Load 3 1 Capacity to handle Step Load 0 100 or 100 0 Step Load Transient Recovery linear loads IEC 62040 3 Section 5 3 1 Figu...

Page 29: ...UPS Rating Voltage VAC Nominal Current Maximum Current kVA kW 625 625 480 779 818 750 750 480 935 982 800 800 480 995 1044 Table 9 Current ratings bypass input UPS Rating Voltage VAC Nominal Current kVA kW 625 625 480 752 750 750 480 902 800 800 480 962 Table 10 Current ratings output UPS Rating Voltage VAC Nominal Current kVA kW 625 625 480 752 750 750 480 902 800 800 480 962 Table 11 Current rat...

Page 30: ...Inverter overload data 631 1 324 8 194 7 120 0 75 9 49 0 32 4 21 8 14 9 10 4 7 3 5 2 3 8 2 8 2 1 1 5 1 2 0 9 0 2 0 0 100 0 200 0 300 0 400 0 500 0 600 0 700 0 100 110 120 130 140 150 160 170 180 190 200 Load Time sec Continuous 106 15005 secs ...

Page 31: ...ectifier overload data 341 0 204 5 126 0 79 6 51 5 34 0 22 9 15 6 10 9 7 7 5 5 4 0 3 1 2 3 1 7 1 3 1 0 0 2 694 2 0 0 100 0 200 0 300 0 400 0 500 0 600 0 700 0 100 110 120 130 140 150 160 170 180 190 200 Load Time sec Continuous 106 16506 secs ...

Page 32: ...Bypass overload data 324 8 194 7 120 0 75 9 49 0 32 4 21 8 14 9 10 4 7 3 5 2 3 8 2 8 2 1 1 5 1 2 0 9 0 2 500 0 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 400 0 450 0 500 0 100 110 120 130 140 150 160 170 180 190 200 Load Time sec Continuous ...

Page 33: ... kW Copper Conductors Aluminum Conductors 625 625 480 Top 3 2 5 C 3 350kcmil 1 0AWG 3 3 C 3 500kcmil 3 0AWG Bottom 3 3 C 3 350kcmil 1 0AWG 3 3 5 C 3 500kcmil 3 0AWG 750 750 Top 3 3 C 3 500kcmil 2 0AWG 3 3 C 3 600kcmil 4 0AWG Bottom 3 3 5 C 3 500kcmil 2 0AWG 3 3 5 C 3 600kcmil 4 0AWG 800 800 Top 3 3 C 3 500kcmil 2 0AWG 3 3 C 3 600kcmil 4 0AWG Bottom 3 3 5 C 3 500kcmil 2 0AWG 3 3 5 C 3 600kcmil 4 0A...

Page 34: ... 60168 60269 500kcmil 54918BE 54876BE 60171 60273 600kcmil 54920BE 54878BE 60176 60275 750kcmil 54922BE 54880BE 60178 60277 750kcmil Table 14 Recommended torque values Grade 5 Steel Unified Thread System Torque lbf in Class 8 8 Steel Metric Thread System Torque N m Fastener Finish Plain Steel Zinc Plating Fastener Finish Plain Steel Zinc Plating Size Threads Inch Tpi No Washer Flat Washer No Washe...

Page 35: ... M8 X 40 Bolt 2 PN 09 02EL0Z 14 Torque 20 0 N 180 in lb Ph C Flex from Bypass Cabinet M8 Large Flat Washer 2 PN 09 43E00Z 00 M8 Belleville Washer 4 PN 09 39D00Z A7 M8 X 40 Bolt 2 PN 09 02EL0Z 14 Torque 20 0 N 180 in lb Ph B Flex from Bypass Cabinet M8 Large Flat Washer 2 PN 09 43E00Z 00 M8 Belleville Washer 4 PN 09 39D00Z A7 M8 X 40 Bolt 2 PN 09 02EL0Z 14 Torque 20 0 N 180 in lb Ph A FLEX FROM BYP...

Page 36: ...echg See Section J J Route harness from input in duct to Core 1 Connectors P1 P2 P3 P66 Core 2 Connectors P1 P2 P3 Bypass Connectors P99A P1 Connect to input harness Connectors P400 P11 Rear Wiring Duct Route harness from bypass in duct to input Connectors P13 P100 P200 P300 Route harness from bypass in duct to input Connector P20 Front Wiring Duct Bypass Connector CB2 I F BD P99 See Detail H Bypa...

Page 37: ...Front Section G G Input P99A Bypass CB2 I F BD P99 Front Detail H Input P1 Core 1 Core Connector Board Front Detail E Input P2 Core 1 Core Connector Board Front Detail E Input P3 Core 1 Core Connector Board Front Detail E Input P66 Core 1 FIB 1 Front Detail E Input P1 Core 2 Core Connector Board Front Detail E Input P2 Core 2 Core Connector Board Front Detail E Input P3 Core 2 Core Connector Board...

Page 38: ... Rear Bottom 957W Panel Rear Bottom 647W Panel Rear Bottom 842W Panel Side Bottom 800W Panel Side Bottom 800W 553029P1 Pg 1 Rev 2 Panel Front Bottom 616W Panel Front Bottom 780W Panel Front Bottom 895W M10 Flat Washer ZP Typical M10 Lock Washer Split ZP Typical Screw Cap HH M10 1 5x25mm ZP Hexagonal Cap Black M10 17mm Typical ...

Page 39: ...LEFT HAND REAR Panel Rear Bottom 647W Panel Rear Bottom 842W Panel Rear Bottom 442W Panel Side Bottom 800W Panel Side Bottom 800W Panel Front Bottom 616W Panel Front Bottom 411W Panel Front Bottom 780W M10 Lock Washer Split ZP Typical Screw Cap HH M10 1 5x25mm ZP Hexagonal Cap Black M10 17mm Typical M10 Flat Washer ZP Typical ...

Page 40: ...ring liebert monitoring emerson com 800 222 5877 Outside North America 00800 1155 4499 Single Phase UPS Server Cabinets liebert upstech emerson com 800 222 5877 Outside North America 00800 1155 4499 Three Phase UPS Power Systems 800 543 2378 Outside North America 614 841 6598 Environmental Systems 800 543 2778 Outside the United States 614 888 0246 Locations United States 1050 Dearborn Drive P O B...

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