Emerson GW-810-3760 Installation And Operation Manual Download Page 8

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How to Use This Manual

Introduction • 1

Introduction

1.1. How to Use This

Manual

Thank you for investing in an Emerson Multi-Zone

Gas Monitor. To assure operator safety and the proper

use of the monitor, please read this manual. It

provides important information on the installation,

operation, maintenance, and servicing of the monitor

and display module.This manual provides important

information on how to install, operate, and service the

RLDS.

Please read this manual carefully before use.

If you have a working knowledge of refrigerant

monitors, you will find this manual useful as a

reference tool. If you are new to the use of refrigerant

monitors, this document is educational in the

principles of gas detection and the proper operation of

this device.

1.2. Notes

Emerson reserves the right to change the operation or

specifications of this instrument at any time without

notice.
If any errors or ambiguities are discovered in this

manual, promptly inform Emerson.
No part of this manual may be reproduced or

recreated, in any form or by any means, without the

express prior permission of Emerson.

1.3. Safety Precautions

1.3.1. AC Power Supply

Ensure the source voltage matches the voltage of the

product before energizing the equipment.
The RLDS uses a universal power supply that is

capable of accepting inputs of 100 to 240 VAC, 50/60

Hz. The monitor’s power consumption is 20 Watts.

It is highly recommended that the RLDS be placed on

a separate circuit (with UPS or surge protection) and

be connected directly to the AC power source.
A switch or circuit breaker rated 1.0 A, 250 VAC,

with a minimum terminal spacing of 3.0 mm must be

attached to the monitor’s AC power leads. This

switch must also be located in close proximity to the

monitor, and be within easy reach of the operator.

This switch should also be clearly marked as the

monitor’s type of equipment.

• A switch or circuit-breaker must be included in the

building installation

• The switch must be in close proximity to the

equipment and within easy reach of the

operator

• The switch must be clearly marked as the

disconnecting device for the equipment

1.3.2. Protective Grounding

Under no circumstances should the RLDS be

operated without connection to a protective ground.

Doing so poses a potential shock hazard and is also a

violation of electrical safety standards applicable to

this type of equipment.

1.3.3. Explosive Atmosphere

Do not operate this equipment in the presence of

flammable liquids, vapors, or aerosols. Operation of

any electrical instrument in such an environment

constitutes a safety hazard.

1.3.4. Proper Exhaust Venting

It is imperative that the exhaust port on this

instrument be properly vented as described in this

manual. Failure to do so constitutes a safety hazard.

1.3.5. Working Inside Instrument

Extreme care should be exercised when accessing the

interior of the monitor. Only qualified electrical

maintenance personnel should perform connections

and adjustments. Always de-energize the power

supply before opening the monitor’s enclosure.

Summary of Contents for GW-810-3760

Page 1: ...Refrigerant Leak Detection System RLDS Installation and Operation Manual 026 1309 Rev 11 ...

Page 2: ...r CE Requirements Meets Part 15 Subpart B requirements of the FCC Rules In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures ETL report no 3151009LAX 001 to ANSI UL 61010 1 CAN CSA 22 2 No 61010 1 CE Mark READ ALL INSTRUCTIONS CAREFULLY If the equipment is not used in the manner specified by the manufacturer the protec...

Page 3: ...ONITORING LEVELS 4 2 4 RESPONSE TO THE PRESENCE OF MULTIPLE REFRIGERANTS 4 2 5 SUGGESTED LOCATION OF SAMPLING POINTS 4 2 6 RLDS HARDWARE SPECIFICATIONS 6 3 RLDS INSTALLATION 8 3 1 RLDS INSTALLATION CONSIDERATIONS 8 3 1 1 Warnings and Cautions 8 3 1 2 Inspection 8 3 1 3 Monitor Location 8 3 1 4 Mounting Instructions 9 3 2 RLDS CONNECTING GAS SAMPLE LINES 10 3 2 1 Overview 10 3 2 2 Tubing Considerat...

Page 4: ... 24 4 2 5 3 RS485 I O Network Status LED 24 4 2 5 4 Receiver Bus Network Status LED 24 4 3 INTEGRATING WITH BUILDING MANAGEMENT SYSTEMS 24 4 4 CONNECTING TO A BUILDING MANAGEMENT SYSTEM 25 4 5 TERMINATING MULTIPLE MONITORS 26 4 6 PC SOFTWARE 27 4 6 1 Operation 27 4 6 2 Saving and Sending Programs 27 4 6 3 Trend Data 28 4 6 4 Converting the TREND Text File to a Microsoft Excel File 28 4 6 5 Saving ...

Page 5: ... 3 2 Spill Level 41 7 3 3 Evacuation Level 41 7 3 4 Resetting the Peak PPM Value 41 7 4 ALARM CONDITIONS 41 7 5 FAULT CONDITIONS 42 7 6 ALARMS 42 7 6 1 Functional Overview 42 7 6 2 Responding to Alarms 42 7 6 3 Alarm Detail Screen 42 7 6 4 Acknowledging Alarms 43 7 6 5 Silencing an Alarm 43 7 6 6 Clearing the Alarm Even Log 44 7 7 SYSTEM FAULTS 44 7 7 1 Functional Overview 44 7 7 2 Navigating to t...

Page 6: ...S screen 59 10 4 3 RLDS Configuration Option CONFIG OPTION Screen 60 10 4 4 General Configuration 1 Screen 60 10 4 5 General Configuration 2 Screen 60 10 4 6 Zone Config Screen 1 61 10 4 7 Zone Config Screen 2 61 10 4 8 Time Date Screen 62 10 4 9 Calibrate Gas Screen 1 62 10 4 10 Calibrate Gas Screen 2 62 10 4 11 Calibrate Gas Screen 3 62 10 4 11 1 Calibrate Gas Screen 3 Continued 63 10 5 STATUS O...

Page 7: ... 11 4 5 Zone Alarms Leak Spill Evac 69 12 RLDS MAINTENANCE 71 12 1 WARNINGS AND CAUTIONS 71 12 2 REPLACEMENT PARTS OVERVIEW 71 12 3 REPLACEMENT PARTS AND OPTIONAL ACCESSORIES 73 12 4 TROUBLESHOOTING 74 APPENDIX A RECOMMENDED REFRIGERANT GAS ALARM SETTINGS 77 APPENDIX B SYSTEM MENU MAP 79 ...

Page 8: ...t the RLDS be placed on a separate circuit with UPS or surge protection and be connected directly to the AC power source A switch or circuit breaker rated 1 0 A 250 VAC with a minimum terminal spacing of 3 0 mm must be attached to the monitor s AC power leads This switch must also be located in close proximity to the monitor and be within easy reach of the operator This switch should also be clear...

Page 9: ...OT USE SOAP AND WATER 1 4 Warning and Caution Conventions When used in this manual or as labeled on the gas monitor the following hazard symbols and or associated words are defined as follows 1 4 1 Warning This symbol and or the use of the word WARNING indicates a potential hazard from electrical shock associated with the use of this equipment It calls attention to a procedure practice condition o...

Page 10: ...of gas is detected The system also may be fitted with an optional two channel 4 20mA current loop board for connection to remote monitoring equipment The RLDS requires only minor periodic maintenance such as the occasional replacement of filters The monitor incorporates active diagnostics that continuously check the system for proper operation A front panel indicator is provided to alert an operat...

Page 11: ...the problems that are associated with monitoring multiple gases are rarely an issue If there is a possibility of multiple refrigerants leaking in the same sampling zone you should carefully consider which refrigerant compound you program the unit to monitor 2 5 Suggested Location of Sampling Points At the point of origin of a refrigerant leak the gas is nearly pure highly concentrated As the refri...

Page 12: ... locations The smoke test would provide the pattern of air currents present in the mechanical room The RLDS should be kept dry When used in a wet or humid area it is highly recommended to use the optional water stop accessory to avoid internal damage NOTE For information about using the RLDS in wet locations see Section 3 2 6 Considerations ...

Page 13: ...N7300 N7600 R424A R426A R438A CUSTOM Sensitivity All gases 1 PPM Measuring Range All gases 0 to 10 000 PPM Accuracy Most gases 1PPM 10 of reading from 0 1000 PPM R11 R22 and R113 10 PPM 15 of reading 0 1000 PPM At reference environmental conditions 77 F 25 C 45 RH non condensing 1 ATM Front Panel 3 Indicator lights Green Monitor is powered on LED glows during normal operation flashes when unit is ...

Page 14: ...0 W Certification UL 61010 1 CAN CSA 22 2 No 61010 CE Mark Warranty 2 years from date of shipment Altitude Limit 6 562 ft 2 000 m RLDS CO2 Hardware Specifications Product Type The RLDS CO2 provides multiple area monitoring for low level continuous monitoring of carbon dioxide gases used in most commercial systems System design supports compliance to the gas monitoring requirements of ANS BSR ASHRE...

Page 15: ...of the RLDS The monitor should be installed out of direct sunlight in a clean dry area that is not subject to temperature or humidity extremes Installation of the monitor in a mechanical room is acceptable provided reasonable environmental conditions exist If there is a question consider installing the unit outside of the mechanical room in a cleaner area of the facility Figure 3 1 RLDS Diagram Ac...

Page 16: ... the screw heads to protrude approximately 1 4 6 35 mm Hold the monitor flat against the mounting surface and allow it to slide down engaging the screw heads in the keyhole slots of the mounting brackets Adjust the screws as necessary to hold the monitor securely against the mounting surface NOTE The RLDS should be installed plumb and level and securely fastened to a rigid mounting surface Figure ...

Page 17: ...he enclosure are indicated in Figure 3 3 3 2 2 Tubing Considerations Use 1 4 6 35 mm outside diameter 0 04 wall 1 02 mm wall flex tubing for all air lines or equivalent The tubing should be clean and free of residual moisture or other contaminants The tubing should be cut cleanly with a sharp knife and care should be taken not to distort the tubing end To connect the air lines to the monitor simpl...

Page 18: ...is completely isolated from the purge line termination point and other areas of the facility that will be monitored Ideally this line should terminate outdoors in a location that is not exposed to the elements This line does not require a line end filter If the exhaust line terminates outside the building position the tubing so that no water or moisture can enter it 3 2 5 Connecting Sample Intake ...

Page 19: ...on 2 5 Suggested Location of Sampling Points to learn more about where to locate the monitoring points 3 2 6 Considerations For maximum protection the RLDS may be shut down when a System Fault occurs This might be desired for example when the RLDS is used in wet locations such as meat preparation rooms When water is pulled into the system a System Fault will occur closing the fault relay located a...

Page 20: ...5 0234 which is manually emptied once it has become filled Install the water trap close to the unit for the most effective results The intake line may be cut where the user finds appropriate preferably close to monitor Each side of the intake line should be inserted into the receivers on either side of the water trap Secure tightly A replacement filter P N 275 0235 for the water trap is available ...

Page 21: ...Ground Stud on the inside of the monitor Figure 3 6 Secure the incoming AC power neutral white blue and live black brown wires to the LINE 1 and LINE 2 terminals Using the supplied crimp on ring terminals washers and nuts connect the incoming AC power ground wire green to the monitor s AC input ground stud and then install a separate wire between the ground stud and the GND terminal Figure 3 6 Dia...

Page 22: ...G Electrical installation should be performed by a certified electrician and must comply with all applicable local state and federal electrical safety codes WARNING The AC power ground wire must first be connected to the monitor s ground stud Under no circumstances should this monitor be operated without a protective ground Doing so poses a potential shock hazard and is also a violation of electri...

Page 23: ...he three terminal connector on the COM port you wish to assign as MODBUS Wire RS485 to the RLDS RS485 to the RLDS and the shield cable to the RLDS GND 4 1 1 2 COM Port Associations E2 Versions 4 0 and Above An E2 has three COM ports that can be assigned for MODBUS communication COM2 COM ports can only be used for one function in other words if COM2 is set up as the I O network you cannot connect M...

Page 24: ...1 Set Up Network Ports Before setting up a RLDS the port on the E2 that has the MODBUS cable connected must be set up as a MODBUS port 1 Log in to the E2 with Level 4 access 2 Press followed by General Controller Info 3 Press to open the Serial tab of the General Controller Info setup screens 4 This screen will have a Connection field for all COM ports on the E2 Highlight the COM port connection f...

Page 25: ...reated 6 Locate the RLDS you set up and look at each device s status in the Status field You will see one of the following messages Online The RLDS is communicating normally Offline The RLDS is not communicating has not been commissioned is not functional or is not powered up Verify the RLDS is powered up wired correctly and has the proper network address baud rate and parity No Port No port is se...

Page 26: ...RLDS and view status 4 2 1 Powering the Gateway Board The Gateway board requires 24VAC power from a Class 2 center tapped transformer Emerson supplies several sizes of center tapped transformers for powering multiple 16AIs 8ROs and other RS485 peripheral boards of the E2 Einstein and REFLECS systems Refer to your controller s user manual for information on how to use the center tapped transformers...

Page 27: ...RLDS is connected to the middle of the network If the RLDS is connected as a single device or it is the last device on the network chain the terminator must be moved to the UP ON IN position Locate switch 4 and determine its position If it must be moved slide the switch to the appropriate position 4 2 2 2 RLDS Node Address The node address is set through the front display of the RLDS unit Refer to...

Page 28: ...ot exceed 4921 feet 1499 meters 4 2 4 Connecting the Gateway Board to the E2 Einstein or REFLECS Network Each E2 Einstein or REFLECS site controller that will communicate with one or more RLDS must have a Gateway Board installed on its RS485 I O Network For E2 and Einstein controllers this means the Gateway will be installed on the RS485 I O Network for RMCC BEC BCU and other REFLECS products the ...

Page 29: ... Board numbers for its own use an I O Network with a Gateway is limited to thirteen 13 16AI boards Note also that since 16 is the highest board number possible a Gateway s dip switch may not be set to any number above 14 Einstein Mode In the Einstein mode the Gateway board responds as a series of three IRLDS units numbered in succession Addressing the boards represented by the Gateway is achieved ...

Page 30: ...stein controller mode Baud rate for the RLDS is set by software either through the RLDS or on the Gateway Board via Hand Held Terminal It is recommended you use 19200 baud as the MODBUS Network baud rate as it is the default baud rate used by the RLDS Set dip switch 5 to OFF 4 2 4 4 Setting the RS485 I O Termination Jumpers As part of an area controller s RS485 I O COM A or COM D Network a Gateway...

Page 31: ...e is offline check the RLDS controller 4 2 5 3 RS485 I O Network Status LED The RS485 I O Network Status LED flashes orange to indicate traffic on the I O Network between the Gateway and the site controller If this light does not come on at all and the Alarm LED is flashing once per second there is a problem with the RS485 I O Network or the area controller 4 2 5 4 Receiver Bus Network Status LED ...

Page 32: ...cted to a Building Management System via the RS 485 connector The node address on each RLDS may be set from 1 to 15 in order to identify itself to the Building Management System NOTE User must have two 2 dedicated ports to successfully complete the required setup Figure 4 18 Termination Settings for Multiple Monitors Connected to a BMS Two Trunks ...

Page 33: ...026 1309 Rev 11 4 5 Terminating Multiple Monitors Figure 4 19 Termination Settings for Multiple Monitors Connected to a BMS Two Trunks Figure 4 20 Termination Settings for Multiple Monitors Connected to a BMS Daisy Chain ...

Page 34: ...ving and Sending Programs When saving to your computer the program will automatically add cfg to the filename you have entered To send a saved program to the RLDS open the program and connect the PC to the RLDS From the monitor select SEND SETUP and press Enter The saved program will be sent to the RLDS NOTE The RLDS is compatible with PC software version 1 52 or higher However calibration data ca...

Page 35: ...A slot is available You will be required to purchase a PCMCIA card that provides an RS 232 output This is necessary for Windows Vista and higher versions 4 7 Optional Current Loop Interfaces 4 7 1 Optional 4 20 mA DC Outputs Upon installation of the optional 4 20 mA DC Interface Board P N 275 0030 the RLDS has the capability of providing dual 4 20 mA DC scrolling current loop outputs for connectio...

Page 36: ... 63 PPM 6 mA DC 125 PPM 7 mA DC 188 PPM 8 mA DC 250 PPM 9 mA DC 313 PPM 10 mA DC 375 PPM 11 mA DC 438 PPM 12 mA DC 500 PPM 13 mA DC 563 PPM 14 mA DC 625 PPM 15 mA DC 688 PPM 16 mA DC 750 PPM 17 mA DC 813 PPM 18 mA DC 875 PPM 19 mA DC 973 PPM 20 mA DC 1000 PPM Table 4 4 Loop 2 PPM Output Zone Table 4 3 Loop 1 Zone Area NOTE The ground connections of the 4 20 mA DC output connector are common NOTE T...

Page 37: ...30 RLDS I O Manual 026 1309 Rev 11 Figure 4 22 Connecting the Gateway to the RS485 Network ...

Page 38: ...e circuit board 1 The relay contacts are rated 2 A at 250 VAC inductive and 5 A at 250 VAC resistive 2 Power for the alarm devices connected to the relay contacts may be supplied by an external 24 VDC power source or the monitor s AC input terminals Wiring diagram in Figure 5 2 shows the power to this device is being tapped off the monitor s AC input Wiring diagram in Figure 5 3 power is supplied ...

Page 39: ...32 RLDS I O Manual 026 1309 Rev 11 Figure 5 2 Typical AC External Alarm Relay 1 Wiring Figure 5 3 Typical DC External Alarm Relay 1 Wiring ...

Page 40: ...ter a 15 minute warm up cycle the MONITOR ON light will glow steadily and the Data Display screen will be displayed 6 2 Data Display Screen Use the arrow cursor keys for multi directional movement in making selections and moving the cursor Use the ENTER key to initiate and complete a selection Use the ESC key to go back during programming or silence an alarm in alarm mode 6 3 Navigate to the First...

Page 41: ...nes is only necessary when manifold blocks are added or removed Go to the individual zone that you wish to disable and set its distance to zero 1 Press the ENTER key to adjust the number 2 Use the UP DOWN cursor keys to modify the number must be 4 8 12 or 16 3 Press ENTER to accept the new number or ESC to revert to the previous setting 6 7 Alarm Acknowledge Ack Mode This function programs the rel...

Page 42: ...k zones mode the RLDS adjusts the ZONE and PPM outputs to correspond to the latest sampled zone number and its corresponding PPM concentration respectively For example if the RLDS samples zone 9 at 63 PPM the ZONE and PPM outputs would read 13 mA corresponds to zone 9 and 5 mA corresponds to 63 PPM respectively until the next zone is sampled This continues in a cyclic fashion through each zone Not...

Page 43: ... the previous setting 6 14 NavigatingtotheThird Setup Screen From the second System Setup screen 2 select the MORE option to go to the System Setup screen 3 Select the BACK option to return to the System Setup screen 2 6 15 Baud Rate This parameter defines the baud rate for the RS 485 communications port 1 Press the ENTER key to adjust the setting 2 Use the cursor keys to scroll through a list of ...

Page 44: ...DE ENTRY option twice within 3 seconds To exit the Service Mode again press the SERVICE MODE ENTRY option twice within 3 seconds Several features can be viewed on the System Setup Screen 3 when the monitor is placed in service mode While in service mode the user can identify the model number set digipot values and sensor temperature and acquire the temperature coefficient 6 19 Service Timeout Disp...

Page 45: ...ion 1 Press the ENTER key to adjust the password 2 Use the LEFT RIGHT cursor keys to move across the entry field and the UP DOWN cursor keys to modify the individual alphanumeric characters 3 Press ENTER to accept the new password or ESC to revert to the previous setting 6 24 Acquiring Temperature Coefficient Factory Use Only This field is for factory use only Changing this setting will void the c...

Page 46: ...dy for use Figure 6 7 Location of CPU Reset Button WARNING If using the CPU reset switch to restart the instrument extreme care should be exercised when accessing the interior of the monitor This includes touching a non painted area of the RLDS chassis to provide proper grounding prior to touching the CPU reset switch or any other internal components Failure to touch a grounding area can allow sta...

Page 47: ...e kind of gas the RLDS is detecting 1 Press the ENTER key to adjust the setting 2 Use the LEFT RIGHT cursor keys to select the type of refrigerant you want the device to detect 3 Press ENTER to accept the new entry or ESC to revert to the previous setting 7 2 3 Distance EXH This displays the combined length of the sample tubing plus any tubing on the exhaust port Total length should not exceed 120...

Page 48: ...3 1 Leak Level This is the concentration level in PPM that will activate a leak alarm condition 1 Press the ENTER key to adjust the value 2 Use the UP DOWN cursor keys to modify the setting 3 Press ENTER to accept the new entry or ESC to revert to the previous setting 7 3 2 Spill Level This is the concentration level in PPM that will activate a spill alarm condition 1 Press the ENTER key to adjust...

Page 49: ...cated At that time the red ALARM LED on the RLDS will glow Additionally an external alarm device may activate and an audible alarm may sound if those features have been enabled Section 6 8 Audible Alarm 7 6 2 Responding to Alarms An operator can respond to alarms by accessing the Alarm Summary screen Navigate to this screen by selecting ALARM on the Data Display screen Figure 6 1 Alarm Summary Scr...

Page 50: ... screen and the box associated with that alarm will no longer be blinking indicating that the alarm has been acknowledged Repeat this procedure to acknowledge any remaining alarms Once all the alarms associated with a given RLDS are acknowledged its red LED will turn off and any external alarms connected to the RLDS relays will deactivate Keep in mind that the system will continue to generate new ...

Page 51: ...tem malfunction occurs the yellow FAULT LED to glow Additionally an external alarm device may activate and an audible alarm may sound if those features have been enabled Section 6 8 Audible Alarm Depending on the nature of the fault the RLDS may or may not continue to operate normally Under a non critical fault condition the RLDS will continue to measure and log data but some peripheral functions ...

Page 52: ... FLOW ON PURGE 1000 Check the purge line for a blockage Verify that the length of the purge line and exhaust line do not exceed 500 feet 152 meters in length CLIPPING FAULT 8000 The detector voltage may be out of tolerance REZERO VOLT TOL 4000 The detector output voltage is out of tolerance OVER RANGE DETECTED 2000 This indicates that the measured concentration on one or more zones have exceeded t...

Page 53: ...nstallation to verify that the monitor is not being subjected to extreme temperatures Verify that the ventilation holes are not obstructed Check the Diagnostic screen Figure 7 14 for the ZERO temperature BNCH temperature and BOX temperature Contact Technical Support with this information for further instructions BENCH TEMP FAULT 0002 Optical bench is outside of normal operating range or sensor has...

Page 54: ...ed The Fault Log can be reset by pressing a combination of the ENTER and right arrow buttons while viewing the log 7 7 6 Viewing Flow Log On the Fault Log screen press ENTER as shown in Figure 7 8 to access the Flow Log screen The Flow Log displays the last 20 flow events for all zones and the purge port This screen lists the zones in the left column and displays flow data Use the up down buttons ...

Page 55: ...s used to adjust the calibration factor for each refrigerant gas It is also used to program the instrument for new gases IMPORTANT Changing information on CAL FACTOR will VOID the factory calibration Typically the unit will remain within the factory calibrated accuracy indefinitely and no calibration is required Complex software algorithms adjust for temperature drift IR source aging and pressure ...

Page 56: ...termine the amount of CO2 coming from a leak The CAL screen offers the ability to enter the atmospheric CO2 concentration manually This value is typically in a range of 380 400 PPM however concentrations may vary slightly based on geographic locations or other factors the factory default setting is 386 ppm Adjust the ambient CO2 concentration as follows 1 From the SYSTEM SETUP menu navigate to the...

Page 57: ... options to scroll through the list of available choices until the CUSTOM option is displayed 2 Select the CUSTOM option Press ENTER to accept the new entry or ESC to revert to the previous setting 3 Enter the new CAL Factor as received from Emerson 7 10 Zone Hold Mode A zone can be placed on hold and continuously monitored for a length of time determined by the Zone Hold Time value To place a zon...

Page 58: ... 11 The Diagnostic Screen 7 11 1 Navigating to the Diagnostic Screen On the System Setup screen Figure 6 3 select the Diagnostic option DIAG Diagnostic Screen Diagnostic Options and Controls Figure 7 14 Diagnostic Screen Layout Figure 7 15 Diagnostic Screen ...

Page 59: ...renced to standard temperature and pressure and is computed from the Average Absorbency Zero Temperature and Ambient Pressure There are two figures displayed The first annotated by a B is the actual PPM at the IR bench The second is a PPM reading normalized to standard temperature and pressure ZERO Zero Temperature Displays the sensor and enclosure temperature measured and stored during the last p...

Page 60: ... key to edit the fields The right and down arrow keys scroll downward through the list while the left or up arrow keys will backspace the arrow so you may go back to change a field 7 Press the up arrow key to scroll back up to the CONFIG OPTION screen to calibrate gases Your changes are saved and the data is written when you scroll back up to the CONFIG OPTION screen 8 2 Zone Setup 8 2 1 General C...

Page 61: ...active zone and 0 zero for a deactivated zone The tubing range is 0 500 feet 8 Press the right arrow key to activate the ZONE name of zone field so you can change the name of the zone Use the right and left arrow keys to move across the field to select each letter and remember to use the and keys to toggle letters 9 Press the down arrow key to move from the ZONE field to the REFRIG field The defau...

Page 62: ...agnostic zone data To display ZONE STATUS individual zones press the right arrow key and press 1 Press the down arrow key twice The ZONE STATUS screen displays 8 3 1 Zone Status Screen ACKNOWLEDGING ALARMS Each status will be listed for each individual zone and any alarms can be noted from here Press the down arrow key from the Zone Status screen to scroll through the status concentration for each...

Page 63: ... changes are saved and data written upon scrolling back to the STATUS OPTION screen Ux MODE NORMAL Ux STAT ZEROING SAMPLE Ux ALARM CNT Ux ACT ZONE NOTE x is the RLDS NOTE When setting up multiple zones in one area such as a motor room stagger these zones as they enter the RLDS For example if there are two motor rooms served by one RLDS each motor room has three sensing zones Make the first motor r...

Page 64: ...elds and screens Special Keys F1 Save current changes and go back to Screen 1 Home screen F2 Save current changes and go back to Screen 3 SELECT RLDS screen CANCEL Clear an edit field or acknowledge an alarm on the status screen ENTER Checks if the entry is valid Right arrow key moves to the next editable field or moves right one character in alpha name fields Left arrow key moves to the previous ...

Page 65: ...cond screen will show whether a particular unit is enabled disabled or unknown When the RLDS Gateway first powers up it will show UNKOWN for all units It will then start scanning for each unit If it finds a unit it marks it as ENABLED If an RLDS is not present on the network the user can mark that RLDS as DISABLED to prevent the Gateway from scanning for that unit When the unit is disabled the Gat...

Page 66: ...diagnostic data Refer to Section 10 5 STATUS OP TION Screen to find out more information about accessing these screens ZONE STATUS gives status on individual zones See Section 10 5 1 Zone Status Screen CTRL STATUS is overall controller status See Section 10 5 2 General Controller CTRL STA TUS Screen DIAGNOSTICS is diagnostic zone data See Section 10 5 3 DIAGNOSTICS Screen 1 Sen sor Data Register 1...

Page 67: ...LDS CTRL Press the down arrow key twice to display the General Configuration 1 a non editable screen Press the down arrow key to display the General Configuration 2 screen 10 4 5 General Configuration 2 Screen Press the right arrow key to activate the U1 field so you can change the name of the controller Use the right and left arrow keys to move across the field to select each letter and remember ...

Page 68: ...e are set Each zone can be set to a different level for each of the values and the values activate the relays inside the RLDS 01 is the variable indicating which zone number you are working with Use the up and down arrow keys to cycle through the active zones for each RLDS Continue for the remaining zones until all zones are configured ZONE TMP is in degrees C ALM LEAK LEAK Level Level to trigger ...

Page 69: ...brary Press the down arrow key to cycle Calibrate Gas screens 2 and 3 to complete the calibration process 10 4 10 Calibrate Gas Screen 2 Use the and keys to scroll through the sup ported gas refrigerants Press the down arrow key 10 4 11 Calibrate Gas Screen 3 User can select names for each new gas refrigerants by pressing the right arrow key to activate the field and using the and keys to toggle t...

Page 70: ...lds and alarm acknowledge field where LEAK A appears should be blank ACKNOWLEDGING ALARMS In order to acknowledge an alarm press the left or right arrow keys to select the zone and then press the CANCEL key so the A appears next to the alarm When the A appears the alarm has been acknowledged LEAK SPIL L or EVAC UATE will display if there is an alarm If there is a flow problem failure for the zone ...

Page 71: ...ng with the output voltage of the pressure sensor This value should always be 0 2 to 1 0 PSIA below ambient Press the down arrow key to display the second screen 10 5 4 Screen 2 Sensor Data Register BOX T is enclosure temperature in degrees C along with the raw voltage from the temperature sensor BOX V is box temperature sensor output voltage BNCH T is optical bench temperature in degrees C The cu...

Page 72: ...rants its value varies proportionally with the refrigerant concentration BNCH P is PPM in bench based on zone gas selection uncorrected Press the down arrow key to display the sixth screen 10 5 8 Screen 6 Sensor Data Register STPPPM is PPM corrected to STP 1 atm 25 degrees C BNCH L is micromoles liter in bench uncorrected AMB L is micromoles liter corrected to ambient pressure Press the down arrow...

Page 73: ...dress will be the one entered for the board number but the RLDS controllers are set 1 to 3 on the second Gateway 5 Press 0 zero to go back to the CONFIGURATION screen 6 Press 7 for I O Brd Setup to reach the I O BOARD MENU screen 7 Press 2 to Set Device s The Gateway will react as three 16AI boards The number of RLDS controllers plus the real number of 16AIs the total number of 16AIs to enter in t...

Page 74: ...ress 1 and the RLDS units are numbered as 1 2 3 The second Gateway will be addressed as 4 but the RLDS is set to 1 because all units on the Gateway are numbered sequentially 1 to 3 The RLDS controllers are always numbered 1 to 3 when connected to the Gateway To see a summary of RLDS controllers on the network 1 Press Configured Applications 2 Select 185 for IR Leak Detection 3 The leak detectors a...

Page 75: ...ys numbered 1 to 3 when connected to the Gateway To see a summary of RLDS controllers on the network 1 Press F5 for MORE 2 Press L for Leak Detection 3 The leak detectors are listed under See Summary Press the down arrow to highlight a unit and press Enter to show the summary of units listed The status screen for the selected RLDS controller is shown 4 F8 for ACTIONS 5 Press B for Setup name the R...

Page 76: ...nfigure the parameters 3 Set the Number of Zones 11 4 4 Zone Setup 1 Click Zone Setup tab 2 Set the Refrigerant Type 11 4 5 Zone Alarms Leak Spill Evac 1 Click Zone Alms Leak Zone Alms Spill and Zone Alms Evac tab to configure the setpoints 2 Set the Leak Spill Evac setpoint for each zone Default valuesareLeak 100 Spill 300 and Evac 500 Figure 11 6 Edit RLDS Application in the Supervisory Controll...

Page 77: ... touch or disturb any components Do not dislodge electrical wiring or pneumatic tubing Part Name P N Description Charcoal Filter 275 0275 The charcoal filter removes refrigerant gas from the purge air stream during the purging process Replace the charcoal filter P N 275 0275 approximately every 6 months when a zero filter fault occurs fault code 0100 or after the monitor has been exposed to unusua...

Page 78: ...holders Inspect and test the fuses with an ohm meter for continuity Replace the fuses as required Clock Battery 204 0020 The clock battery maintains the correct date and time when AC power is not applied to the monitor Replace this battery approximately every 5 years Battery shelf life is 10 years Sample Pump 275 0263 The sample pump draws the gas sample into the monitor through the IR detector an...

Page 79: ... 2016 RLDS 16 Zone 17 line end filters charcoal filter t bolt bracket 120 240 VAC 50 60 Hz with HHT and Gateway 808 2017 RLDS 16 Zone 17 line end filters charcoal filter t bolt bracket 120 240 VAC 50 60 Hz 808 2018 RLDS Gateway 810 3760 RLDS 4 Zone Expansion Kit 573 0000 Filter Hydrophobic Internal 572 0980 Filter Charcoal Zero Air 275 0275 Filter End of Line Assembly Termination gas sample line 2...

Page 80: ...tion with kit 573 0000 Four Zone End of Line Filter Kit 275 0300 Splitter Kit 2 way 275 0304 Splitter Kit 3 way 275 0305 Annual Maintenance Kits 4 Zone 5 line end filters 1 charcoal filter 1 hydrophobic 3 end of line water stop filters 275 0237 8 Zone 9 line end filters 1 charcoal filter 1 hydrophobic 3 end of line water stop filters 275 0238 12 Zone 13 line end filters 1 charcoal filter 1 hydroph...

Page 81: ...When at the proper value press ESC once 10 Press ESC to save 11 Press ESC to get to the System Menu Scroll to Service Mode and press ENTER twice to leave Service Mode Press ESC once and allow the instrument to complete a pressure check and purge cycle approximately 2 minutes If the faults cannot be cleared using the above procedure call the factory for further assistance Figure 12 1 Sample DIGIPOT...

Page 82: ...0 500 N1230 100 300 500 NH3 R 717 50 150 300 R 11 100 300 500 R 12 100 300 500 R 21 100 300 500 R 22 100 300 500 R 23 100 300 500 R 32 100 300 500 R 113 100 300 500 R 114 100 300 500 R 123 25 35 50 R 124 100 300 500 R 125 100 300 500 R 134A 100 300 500 R 227 100 300 500 R 236FA 100 300 500 R 245FA 100 300 500 R 401A 100 300 500 R 402A 100 300 500 R 402B 100 300 500 R 404A 100 300 500 R 407A 100 30...

Page 83: ...00 300 500 R 427A 100 300 500 R 438A 100 300 500 R 500 100 300 500 R 502 100 300 500 R 503 100 300 500 R 507 100 300 500 R 508B 100 300 500 R 717 NH3 50 150 300 R 744 CO2 1500 2000 3000 H1234ZE 100 300 500 R407F 100 300 500 N7100 75 200 300 N7200 25 50 100 N7300 10 20 50 N7600 3 5 8 Table 10 2 Recommended Alarm Settings and Gas Enumeration ...

Page 84: ...Appendix B System Menu Map B 79 Appendix B System Menu Map ...

Page 85: ...B 80 RLDS I O Manual 026 1309 Rev 11 ...

Page 86: ...11 F Fault Conditions 44 Fault Definitions Critical 47 Fault Definitions Non Critical 48 Faults System 46 Fusing 2 G Gas Alarm Settings 77 Gateway Addressing 22 Gateway board 19 Gateway Board Communications 19 Gateway Board LEDs 24 General Operation 42 Home Screen 2 43 General Operation of UI Alarms 44 Current Detection Reading 43 Distance 42 Evacuation Level 43 Fault Conditions 44 Functional Over...

Page 87: ... Node Address 38 40 Number of Zones 36 Password 39 Power up 35 Re Zero Mode 38 Setup Screen 1 35 Setup Screen 2 36 Setup Screen 3 38 Zone Hold Mode 37 Purge Line 11 R REFLECS Connection 21 RS485 I O Termination Jumpers 23 S Safety Precautions 1 Sample Intake Lines 11 Sampling Points 4 Screw Locations 9 Setup Screen 1 35 Setup Screen 2 36 Setup Screen 3 38 Specifications 6 T Termination switch sett...

Page 88: ...Climate Technologies Retail Solutions Inc and or its affiliates collectively Emerson reserves the right to modify the designs or specifications of such products at any time without notice Emerson does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user 026...

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