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S600+ Instruction Manual

8-4

Troubleshooting

Revised July-2017

8.3.1 Reflash Firmware

Using this procedure, you can reprogram the S600+’s flash memory
with new values for the operating system components and the
application firmware.

Caution

Under

circumstances should you turn off the S600+ while it is erasing or

reprogramming the Flash memory.

Doing so renders the S600+ unusable

If this occurs, you must reload the configuration files and the correct version
of the operating system’s binary files.

To reprogram the flash memory:

Access the Startup menu on the front panel of the S600+ (refer to

Section 7.3.1

Select

REFLASH FIRMWARE

from the Startup menu.

Press

to confirm the selection. The following message displays:

PERFORM CONFIG 600 FLASH COMMAND NOW

Access the Config Transfer program in the Config600 software,
select the required operating system .bin file, and click

Send Now

to download it to the S600+.

Note

If you are unsure of the version required, consult with the
supplier who created your application.

The following message displays on the front panel:

RECEIVING BINARY FILE

Once the S600+ has successfully downloaded the file, the
following message displays on the front panel:

RECEIVED OK

Note

Do not proceed

if the front panel displays the message

FLASH FAILED

. Remove the power connector for 5

seconds and re-apply power. The S600+ redisplays the
startup menu. Begin again at step 1.

The S600+ then erases and reprograms the flash memory and
displays the message:

RESETTING - PLEASE WAIT

The S600+ then restarts. If the S600+ has

not

restarted after 30

seconds, remove the power connector, wait 5 seconds, and replace
the power connector. This returns you to the startup menu. Begin
again at step 1.

8.3.2 Send and Reflash the Config File

Using this procedure, you can download a new configuration file to the
S600+ and reprogram the S600+’s flash memory with those new
values.

Summary of Contents for FloBoss S600+

Page 1: ...Remote Automation Solutions Part Number D301150X412 July 2017 FloBoss S600 Flow Computer Instruction Manual ...

Page 2: ...e page opposite the page number A change in revision date to any page also changes the date of the manual that appears on the front cover Listed below is the revision date of each page if applicable Page Revision All pages July 2017 All pages January 2015 All pages September 2013 All pages August 2012 All pages March 2011 All pages January 2011 All pages January 2007 All pages September 2004 Initi...

Page 3: ...2 5 Installing and Removing Modules 2 8 2 6 Installing EMC Protection 2 10 Chapter 3 CPU Module 3 1 3 1 CPU Module P152 3 1 3 2 Power Supply 3 4 3 2 1 Watchdog Relay 3 4 3 2 2 On Board Battery Backup 3 4 3 3 Communication Ports 3 5 3 3 1 RS 232 Serial Port 3 6 3 3 2 RS 422 RS 485 Multi drop Port 3 7 3 3 3 Ethernet LAN Ports 3 7 3 3 4 Local Operator PC or Remote Display Port 3 8 3 4 CPU Connectors ...

Page 4: ...gh the Menus 5 8 5 5 3 Menu Hierarchy 5 9 5 5 4 Security Codes 5 9 5 6 Changing a Display Option 5 9 5 7 Changing a Display Value 5 10 5 8 Changing a Calculation Mode 5 11 5 9 Assigning a Default Page 5 11 5 10 Assigning a Page to a Function F Key 5 12 5 11 Using the Exponential EXPT Key 5 12 5 12 Using the Print Key 5 13 5 13 Enabling USB 5 14 5 14 Exporting Reports USB 5 14 5 15 Selecting a Conf...

Page 5: ...e Metering Streams Separately Assigned to a Stream C 3 C 1 5 Multiple S600 s Connected to a Single Chromatograph C 3 C 2 Inputs and Outputs C 3 C 2 1 Main Setup Parameters C 4 C 2 2 Component Set Selection Inputs C 4 C 2 3 Component Set Selection Outputs C 4 C 2 4 Telemetry Configuration Parameters C 4 C 2 5 Telemetry Outputs C 5 C 3 Configuration Type Keypad Mole Percentage Set Only C 6 C 4 Confi...

Page 6: ...1 Normalisation C 20 C 9 2 Application of Additionals C 21 C 9 3 C6 Handling C 21 C 9 4 C6 Handling SIM 2251 Method C 21 C 9 5 C7 Handling C 22 C 9 6 No C6 or C7 Handling C 23 C 10 Alarms Displays Reports and Maps C 23 C 10 1 Alarms C 23 C 10 2 Displays C 23 C 10 3 Reports C 24 C 10 4 Modbus Maps C 27 Index I 1 ...

Page 7: ...may impair the protections the equipment provides This chapter details the structure of this manual and provides an overview of the S600 and its components 1 1 Scope of Manual This manual contains the following chapters Chapter Contents Chapter 1 General Information Provides an overview of the S600 and its configuration software Config 600 Chapter 2 Installation Provides instructions on installing...

Page 8: ...lphabetic listing of items and topics contained in this manual 1 2 FloBoss S600 Flow Computer Figure 1 1 The FloBoss S600 Flow Computer The FloBoss S600 Flow Computer is a panel mounted for indoor use flow computer designed specifically to measure hydrocarbon liquid and gas where versatility and accuracy matter The standard features of the S600 make it ideal for fiscal measurement custody transfer...

Page 9: ...provided using user name and password protection with a detailed event log for audit purposes supports Windows Internet Explorer Version 5 or greater Two configurable RS 232 serial ports Three RS 422 RS 485 serial ports supporting up to 57 600 bps baud and up to four RS 485 2 wire serial ports supporting up to 57 600 baud rate for connection to intelligent meters Modbus SCADA data networks DCS sup...

Page 10: ... uses 64 bit double precision floating point numbers for the highest accuracy when performing all metering calculations Cumulative totals are stored in three separate memory locations Tri reg format for maximum integrity The user language LogiCalc also allows you to perform logical control and double precision mathematical functions on the database objects Figure 1 2 CPU Module Figure 1 3 Intellig...

Page 11: ...re Using Config 600 you can both send upload new or modified configurations to the S600 and receive download existing configurations from the S600 You can also define the following functions Stream and station totalisation Batch totalisation and correction Three term PID control Flow balancing Flow scheduling Automatic proving sequence K factor or meter factor linearisation Valve monitor control S...

Page 12: ...00 Software User Manual Part D301220X412 1 3 1 Config600 Lite Use the Config 600 Lite software editor suite to modify pre developed configurations transfer existing configurations edit items on the front panel display and customise reports Note You typically use Config600 Lite to custom configure a new S600 during installation With Config600 Lite you can Edit process configuration data including o...

Page 13: ...w configurations modify existing configurations transfer existing configurations edit items on the front panel display and edit custom reports With Config600 Pro you can Create a new application from base templates for gas liquid and prover applications Edit process configuration data including orifice size analog input scaling alarm limits and keypad values Build and customise Modbus slave maps M...

Page 14: ...s open source software covered by the GPL GPL2 GPL3 LGPL OpenSSL SSLeay zlib libzip2 and Apache open source software licenses The specific software being used is U Boot the Linux kernel glibc Apache web server mod_sll mod_alias mod_rewrite OpenSSL BusyBox ntpclient tar32 and JFFS2 These licenses are contained on the S600 Open Source Software CD part number S600SRCOPEN Source code is available upon...

Page 15: ...components resulting in interrupted operations 2 1 Preparing for Installation The S600 installation must conform to all applicable local codes and regulations All installation procedures should be in accordance with normal practices of good workmanship Although the S600 shipped to you may not include all of the hardware options described in this manual the procedure for the basic installation of t...

Page 16: ...nel The optimum height for viewing and using the display and keypad is at operator eye level Caution If you install one or more units in a confined space with other heat producing equipment give special attention to the combined heating effect This combined heat could increase the environmental temperature beyond its acceptable threshold thereby impacting performance 2 3 Required Tools for Install...

Page 17: ...ial until after you have identified all pieces of the shipment and you are confident that all parts are working correctly 2 4 2 Removing the Front Panel To begin the mounting process remove the front panel from the S600 1 Ensure power has been removed from the S600 2 Using a 2 5 mm Allen key remove the hex cap screw from the bottom centre of the front panel refer to Figure 2 2 Figure 2 2 Removing ...

Page 18: ...ctor refer to Figure 2 4 Observe the orientation of the connector with its mating keyway You must correctly re insert the ribbon cable at the end of the installation process Caution Do not remove the ribbon cable from the S600 housing This might damage the S600 Also the ribbon cable may also have an EMC clamp Be sure to leave it intact without damaging the ribbon cable ...

Page 19: ...ensions Part Dimensions Display Keypad Molding 85 mm 3 35 width x 269 mm 10 59 height x 28 mm 1 10 deep Case 84 5 mm 3 327 width x 270 mm 10 63 height x 303 8 mm 11 94 deep Panel Cutout 66 mm 2 6 width x 150 mm 5 9 height Pitch Between Cases 110 mm 4 33 giving 25 mm 0 98 air gap Max Panel Thickness 10 mm 0 39 Access Allow 300 mm 11 81 clearance directly behind case for maintenance Disconnect Here ...

Page 20: ...iderations in mind construct the framework of the cubicle to support the operating panel Note A standard 483 mm 19 in rack that is 311 mm 12 25 in high can accommodate up to four S600 s provided you support the rear of the case 2 Refer to Figure 2 6 and Table 2 1 for position details for two 7 mm 0 276 in holes and a cutout The panel cutout should be rectangular for each S600 Allow a tolerance of ...

Page 21: ...9 flow computer panel cutouts 3 Ensure a panel thickness of at least 3 mm 0 12 in to prevent distortion If you use a thinner panel support the rear of the case refer to Figure 2 7 Caution Always use a rear support or anchor to prevent twisting and other distortion effects during installation and maintenance Figure 2 7 Panel Mount Support ...

Page 22: ...rew finger tight Turn an additional 180 degrees clockwise to complete the installation Note Replace the security cap if one was originally fitted Caution Do not over tighten the screw Over tightening will damage the panel face 2 5 Installing and Removing Modules The S600 ships with the CPU and I O modules already installed Follow this procedure if you need to remove the modules for maintenance or ...

Page 23: ...2 8 Unscrewing the Retention Screws 3 Unlatch the ejectors for the appropriate module and pull the module clear of the case You may need to rock the module slightly to release it from its connectors refer to Figures 2 9 and 2 10 Figure 2 9 Using the Ejectors Ejectors ...

Page 24: ...o twist or otherwise distort the module during the installation 3 Secure the module with the retention screws two per board 2 6 Installing EMC Protection Your site may require you to install electromagnetic compatibility EMC shielding on the S600 to minimize electromagnetic interference The S600 EMC protection kit which came with your S600 typically has the following components 1 security backplat...

Page 25: ...different configuration for example additional modules you may have more components Install the EMC kit after you install the S600 but before you wire the modules To install the EMC components 1 Unscrew and remove the small Phillips head screws on the I O module see Figure 2 11 Figure 2 11 Screws on I O Module 2 Place the security backplate over the modules already installed in the S600 and secure...

Page 26: ... the backplate to the sides of the S600 housing using the 2 M3 x 6mm screws 4 Place and secure the 25 way and 37 way EMISTOP adaptors see Figure 2 13 onto respectively sockets A and B on the I O module see Figure 2 14 Figure 2 13 EMISTOP Connector 5 Wire the modules according to your site s requirements 6 Attach a small ferrite clamp onto the wiring to socket A on the I O module Attach large ferri...

Page 27: ... a large ferrite clamp onto the wiring to the CPU s power connections and one medium clamp to the COM3 and COM 4 connections see Figure 2 15 Figure 2 15 Clamps on CPU Module Power COM Connections Large ferrite clamps Large ferrite clamp Medium ferrite clamps Medium ferrite clamp 25 way EMISTOP 37 way EMISTOP ...

Page 28: ...amp onto the wiring for COMs 5 6 and 7 and a small ferrite clamp onto the Ethernet cable see Figure 2 16 Figure 2 16 Clamps on CPU Module COM and Ethernet Connections This completes the installation process and provides the S600 with EMC protection Medium ferrite clamp Small ferrite clamp ...

Page 29: ... The CPU module contains the host processor and associated peripherals which form the heart of the S600 system Various plug in connections are provided on the rear backplate of the CPU module Refer to Figure 3 1 for an illustration of the CPU module backplate and to Figure 3 2 for a schematic of the CPU power terminations Figure 3 3 shows the wiring terminations Additionally the module uses connec...

Page 30: ...dule Backplate Figure 3 2 CPU Module TB 1 Power First Ethernet port COM 3 COM 4 Four additional RS 485 ports COM 9 through COM 12 USB port Second Ethernet port COM 5 COM 6 COM 7 Note You can configure the A terminal of COM 12 as a digital input Backup battery Ejector latches ...

Page 31: ... July 2017 CPU Module 3 3 Figure 3 3 CPU Module Terminations P153 FRONT PANEL SERVICE COMM 1 RJ 12 RTS TX GND GND RX CTS PC SETUP LCD SETUP RESERVED FOR FRONT PANEL AND CONFIG 600 COMMS 1 2 3 4 5 6 Figure 3 4 Front Panel Terminations ...

Page 32: ...s Table 3 1 TB 1 Pin Connections Power Pin Function 1 24 V dc INPUT 2 0 V Return INPUT 3 24 V dc OUTPUT 500 mA 4 15 V dc OUTPUT 100 mA 5 0 V Return OUTPUT 3 2 1 Watchdog Relay A single pole double throw relay with Normally Open or Normally Closed terminals provides the watchdog status from pins 6 7 and 8 of TB 1 Table 3 2 shows the TB 1 pin connections Connection is through plug in standard 5 mm p...

Page 33: ...igned to hold sufficient charge to provide time 3 5 minutes for you to replace the battery 7 Replace the battery with an exact duplicate Lithium 3V 1500 mAh type CR12600SE part number S600 BATTERY 8 Slide the CPU module back into the S600 case ensuring that it seats firmly into its connectors 9 Secure the retention screws Note If appropriate replace the EMC backplate 10 Reconnect wiring and apply ...

Page 34: ...r information on the communications port on the front panel which can also act as Comm 2 refer to Chapter 5 Front Panel 3 3 1 RS 232 Serial Port The CPU module s backplate provides two RS 232 RS 232D communications ports labeled COM3 and COM4 The ports use FCC 68 RJ 45 connectors The COM3 and COM4 pin connections are shown in Table 3 4 Figure 3 5 shows a sample pin connection Converters are commer...

Page 35: ...re linking is no longer necessary If the cable is already linked as in an upgrade you do not need to remove the linked pairs Table 3 5 COM5 COM6 and COM7 Pin Connections Channel Pin Function COM5 1 B 2 A 3 Z 4 Y COM6 5 B 6 A 7 Z 8 Y COM7 9 B 10 A 11 Z 12 Y 3 3 3 Ethernet LAN Ports The CPU module provides two Ethernet ports NTWK1 and NTWK2 for high speed communications using an Ethernet Local Area ...

Page 36: ...ngs for the Gateway address and subnet only appear under ENET0 3 3 4 Local Operator PC or Remote Display Port You can configure COM3 or COM4 to connect the S600 to a remote display or the host PC COM2 Use only shielded multi conductor cable to connect to the COM3 4 port It is recommended particularly in noisy environments that you connect the cable shield to earth ground to keep the signal ground ...

Page 37: ...lector for COM5 1 2 4 5 7 8 10 11 side for RS 422 Jumper 14 15 must always be fitted P11 RS 422 RS 485 selector for COM6 1 2 4 5 7 8 10 11 side for RS 422 Jumper 14 15 must always be fitted P12 RS 422 RS 485 selector for COM7 1 2 4 5 7 8 10 11 side for RS 422 Jumper 14 15 must always be fitted P13 Termination resistors for COM10 1 2 ON P14 Termination resistors for COM9 1 2 ON P15 Termination resi...

Page 38: ...Technical Information Refer to the following technical documentation available at www EmersonProcess com Remote for additional and most current information Table 3 7 I O Module Technical Specifications Name Form Number Part Number FloBoss S600 Flow Computer S600 D301151X412 ...

Page 39: ...pulse counting mezzanine module P148 which fits as a daughterboard on either the I O or Prover module Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap when accessing the back of the unit or when handling CPU or I O modules may reset the processor or damage electronic components resulting in interrupted operations Perform all wiring with ...

Page 40: ...nsity D type connectors SKT A SKT B and SKT C refer to Figure 4 1 Figure 4 1 I O Module P144 Figure 4 2 Example I O Module with Mezzanine Module SKT A ANIN 1 10 ANOUT 1 4 SKT C DIGIN 7 16 DIGOUT 3 12 Turbine Inputs SKT B ANIN 11 12 DIGIN 1 6 DIGOUT 1 2 Freq Inputs Pulse Outputs Mezzanine module P148 ...

Page 41: ...GND DUAL PULSE CHANNEL 1 DUAL PULSE CHANNEL 2 DUAL PULSE CHANNEL 3 DUAL PULSE CHANNEL 4 SUPPLY DAC 4 OUTPUT GROUND SUPPLY DAC 3 OUTPUT GROUND SUPPLY DAC 1 OUTPUT GROUND SUPPLY DAC 2 OUTPUT GROUND I PRT 1 V INPUT V I I PRT 2 V INPUT V I I PRT 3 V INPUT V I DIG IN 1 DIG IN 2 DIG IN 3 DIG IN 4 DIG IN 6 DIG IN 7 SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE 0v 0v 0v 24v 24v 24v 24v LK 29 LK 30 8 21 ...

Page 42: ... 1 5 on the first A D converter for either voltage or current Set all channels ANIN 6 10 on the second A D converter for either voltage or current Refer to Table 4 13 for jumper settings on the I O module Figure 4 4 Analogue Input Schematic with IS Barrier and using Internal Resistor Figure 4 5 Analogue Input Schematic without IS Barrier and using External Resistor The ANIN channels use the connec...

Page 43: ...ue Outputs DAC The S600 supports four analogue outputs D A Converter Each D A Converter channel is fully floating and provides its own floating supply Loads of up to a 650 ohm loop impedance can be connected directly The unit can be used in either source or sink configuration Refer to Figures 4 6 4 7 and 4 8 The D A Converter output channels use the connector labeled SKT A which is located on the ...

Page 44: ... VDC 4 DAC CH3 15 V SOURCE 17 DAC CH3 SINK 5 DAC CH3 0 VDC 18 DAC CH4 15 V SOURCE 6 DAC CH4 SINK 19 DAC CH4 0 VDC 4 1 3 Digital Inputs DIGIN Each plug in module provides 16 optically isolated digital inputs DIGIN The digital inputs have been grouped into four banks of 4 off single ended inputs with one common feed Refer to Figures 4 9 and 4 10 The sample period is less than 1 second The DIGIN chan...

Page 45: ...IGIN lines such as pin 13 on SKT B expect typical open collector referenced to GND connections Figure 4 9 Digital Input Schematic Open Collector Device Figure 4 10 Digital Input Schematic Relay Table 4 4 DIGIN Pin Connections for SKT B Pin Function 13 DIGIN CH1 14 DIGIN CH2 15 DIGIN CH3 16 DIGIN CH4 17 RETURN CH1 4 18 DIGIN CH5 19 DIGIN CH6 ...

Page 46: ...lector type outputs The maximum current rating is 100 mAmps at 24 Volts dc Output frequencies up to 0 5 Hz are possible Carefully check the DC polarity using an external DC supply in series with the load When using inductive loads such as relay coils place a diode across the load Refer to Figures 4 11 and 4 12 The DIGOUT channels use the connectors labeled SKT B and SKT C which are located on the ...

Page 47: ...ions In dual pulse mode you can enable level A or B pulse checking Each input has an input range of 1 Hz to 10 kHz Each channel has live integrity checking If cabling faults develop or if the pre amp power fails the software activates a configurable circuit fail alarm The electrical connection for these inputs depends on which DPR mezzanine module is fitted to the I O module The dual mezzanine mod...

Page 48: ...LE DUAL PULSE CH1 23 SINGLE DUAL PULSE CH1 3 SINGLE DUAL PULSE CH2 22 SINGLE DUAL PULSE CH2 2 SINGLE DUAL PULSE CH3 21 SINGLE DUAL PULSE CH3 1 SINGLE DUAL PULSE CH4 20 SINGLE DUAL PULSE CH4 4 1 6 Pulse Outputs PULSEOUT The system supports five programmable pulse output channels PULSEOUT which are typically used for electronic counters or sampler control Refer to Figure 4 15 Table 4 9 shows the PUL...

Page 49: ...lse Output RAWOUT The S600 supports a single raw pulse output typically used in prover applications to mimic the turbine signals and send them to the prover mezzanine card Refer to Figure 4 16 A 1K ohm resistor is required if the pulse rate on the prover bus exceeds 1 KHz if there are more than three S600 s or if more than 20 m of cable is required Table 4 10 shows the RAWOUT pin connections Figur...

Page 50: ...ers on the module enable you to set the inputs to be AC or DC coupled Refer to Figures 4 17 and 4 18 The frequency input channels use the SKT B connector which is located on the backplate of the I O module Table 4 11 shows the frequency input pin connections Figure 4 17 Frequency Input Schematic with IS Barrier and AC Coupled Figure 4 18 Frequency Input Schematic without IS Barrier and with DC Cou...

Page 51: ...S600 supports three styles of PRT RTD probes DIN coefficient of 0 00385 ohm ohms degrees Celsius American Standard coefficient of 0 003926 ohm ohms degrees Centigrade Calendar Van Dusen equations used to support newer curves based on the user A B C and R0 coefficients The DIN 43760 selection is typical in Europe and common in the United States while the American Standard selection coefficient alph...

Page 52: ... CH3 I 3 PRT CH3 V 23 PRT CH3 V 26 PRT CH3 I 4 1 10 Jumper Settings The boldface entries in the Position column on Table 4 13 are the default configuration settings These may not apply to your specific configuration Do not change the jumpers settings unless told to do so by the factory Note Point to point communications for the I O module require jumper 2 to be ON Multiplex MUX communications requ...

Page 53: ... LK191 ON ADC CH4 Current Mode OFF ADC CH4 Voltage Mode LK201 ON ADC CH5 Current Mode OFF ADC CH5 Voltage Mode LK211 ON ADC CH6 Current Mode OFF ADC CH6 Voltage Mode LK221 ON ADC CH7 Current Mode OFF ADC CH7 Voltage Mode LK231 ON ADC CH8 Current Mode OFF ADC CH8 Voltage Mode LK241 ON ADC CH9 Current Mode OFF ADC CH9 Voltage Mode LK251 ON ADC CH10 Current Mode OFF ADC CH10 Voltage Mode LK26 LK27 LK...

Page 54: ...F OFF OFF 2 3 15 ON OFF OFF OFF OFF OFF OFF 2 3 4 2 Prover Module P154 The dedicated Prover interface module P154 has been designed to work with compact or small volume provers unidirectional provers bi directional provers and Master Meter provers having one two or four detector switches The Prover module contains high resolution timing circuits which enable you to use dual chronometry methods The...

Page 55: ...S600 Instruction Manual Revised July 2017 I O 4 17 Figure 4 20 Prover Module P154 Figure 4 21 Prover Module ...

Page 56: ...G IN 16 COMMON VE DUAL PULSE CHANNEL 1 DUAL PULSE CHANNEL 2 DUAL PULSE CHANNEL 3 DUAL PULSE CHANNEL 4 DENSITY 1 RAW PULSE INPUT 1 DIG OUT 2 DIG OUT 3 3K3 3K3 3K3 0V LINKS RAW PULSE INPUT 2 RAW PULSE INPUT 3 PIM LOOP INPUT DENSITY 2 DIG IN 25 DIG IN 26 DIG IN 27 DIG IN 28 COMMON VE DIG IN 29 DIG IN 30 DIG IN 31 DIG IN 32 COMMON VE PULSE OUT 1 PULSE OUT 2 PULSE OUT 3 PULSE OUT 4 COMMON GND DIG IN 1 ...

Page 57: ...cs Figure 4 23 Digital Input Schematic Open Collector Device Figure 4 24 Digital Input Schematic Relay Table 4 15 DIGIN Pin Connections for SKT E Pin Function 13 DIGIN CH1 14 DIGIN CH2 15 DIGIN CH3 16 DIGIN CH4 17 RETURN CH1 4 18 DIGIN CH5 19 DIGIN CH6 1 DIGIN CH 17 2 DIGIN CH 18 3 DIGIN CH 19 4 DIGIN CH 20 5 RETURN CH 17 20 6 DIGIN CH 21 7 DIGIN CH 22 8 DIGIN CH 23 9 DIGIN CH 24 10 RETURN CH 21 2...

Page 58: ...odule provides 12 digital output DIGOUT high current open collector type channels The maximum current rating is 100 mAmps at 24 Volts dc Output frequencies up to 0 5 Hz are possible Carefully check the DC polarity Use an external DC supply in series with the load When using inductive loads such as relay coils place a diode across the load The DIGOUT channels CH1 and CH2 are located on connector SK...

Page 59: ...DIGOUT CH10 27 DIGOUT CH11 26 DIGOUT CH12 25 RETURN CH9 12 4 2 3 Turbine Pulse Inputs You can use the four pulse inputs either independently or as two pairs Generally they are used for dual pulse measurement such as turbine applications In dual pulse mode you can enable level A or B pulse checking Each input has an input range of 1 Hz to 10 kHz Each channel has live integrity checking If cabling f...

Page 60: ...e Outputs PULSEOUT The S600 provides four programmable pulse outputs typically used for electronic counters Refer to Table 4 20 for the PULSEOUT pin connections Refer to Figure 4 28 for field wiring schematics Figure 4 28 Pulse Output Schematic Table 4 20 PULSEOUT Pin Connections for SKT E Pin Function 31 PULSEOUT CH1 32 PULSEOUT CH2 33 PULSEOUT CH3 34 PULSEOUT CH4 35 RETURN CH1 4 4 2 5 Frequency ...

Page 61: ...and 4 30 may still have their previous manufacturer s labels Figure 4 29 Frequency Input Schematic with IS Barrier and AC Coupled Figure 4 30 Frequency Input Schematic without IS Barrier and DC Coupled Note The Micro Motion previously Solartron devices may still have their previous manufacturer s labels Table 4 21 Frequency Input Pin Connections for SKT D Pin Function 9 FREQUENCY CH1 21 FREQUENCY ...

Page 62: ...UX LK11 ON OFF Multiplexed mode MUX MUX Address 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 1 2 2 3 Altera Voltage LK12 1 2 3 465V 2 3 5V Vcc Raw Pulse Output Mode currently not supported LK13 14 1 2 RS 422 differential driver 2 3 Open collector Raw Pulse Input 3 Line Determination LK15 16 ON Line determination resistors connected ve pulled up to Vcc and ve down to 0V OFF ...

Page 63: ...s You make connections through two 25 pin D connectors located on the backplate of the HART module Socket A connects to a 25 pin male connector and socket B connects to a 25 pin female connector See Figure 4 31 Tables 4 24 and 4 25 provide pin connection information for the two ports SKT A and SKT B respectively Figures 4 32 through 4 34 provide field wiring information Figure 4 31 HART Module P18...

Page 64: ...8 Channel 8 21 Table 4 25 HART Pin Connections Socket B Socket B Channel Number Socket B Pin Number Channel 9 13 Channel 9 25 Channel 10 12 Channel 10 24 Channel 11 11 Channel 11 23 Channel 12 10 Channel 12 22 Caution Each channel on the HART module requires an external 270Ω 270R resistor to terminate the HART signal for that channel Figure 4 32 HART Device Beyond the IS Barrier ...

Page 65: ...4 2 and provides pulse inputs When used on the I O module it affects pulses 1 and 4 when used on the Prover module it affects pulses 2 and 5 The factory fits I O modules with a mezzanine module although you can order an additional mezzanine module for a Prover module or move the mezzanine module from your I O module to your Prover module depending on your circumstance and needs Typically the mezza...

Page 66: ...S600 Instruction Manual 4 28 I O Revised July 2017 This page is intentionally left blank ...

Page 67: ...Calculation Mode 5 11 5 9 Assigning a Default Page 5 11 5 10 Assigning a Page to a Function F Key 5 12 5 11 Using the Exponential EXPT Key 5 12 5 12 Using the Print Key 5 13 5 13 Enabling USB 5 14 5 14 Exporting Reports USB 5 14 5 15 Selecting a Configuration 5 16 This chapter discusses the S600 s front panel including the keypad LCD display screen communications port and LED The chapter also disc...

Page 68: ...t which describes the pinouts when using the 15 way D type female connector Table 5 1 Front Panel Port Connections Pin Function 1 RTS 2 TX 3 GND 4 GND 5 RX 6 CTS Figure 5 2 Front Panel Port Connector 5 3 Keypad The keypad for the front panel has been designed for ease of use and to reduce the possibility of error Keys on the keypad are color coded by type Yellow Function Dark green Four direction ...

Page 69: ... information 5 3 4 Operation Keys You use the Operation keys in conjunction with the numeric keys to perform a variety of tasks including Exponent EXPT Use the EXPT key to enter numbers in scientific notation For example if the value you need to enter exceeds the space available on the display a maximum of 20 characters you need to express the data in exponential terms CLEAR Use the CLEAR key to c...

Page 70: ... displays in inverse video that is light letters on a dark background The second and third lines describe where the alarm has been activated and its nature The total number of alarms both accepted and unaccepted appears on the bottom line of the alarm display If you have more than one alarm to view you can press or to cycle through the alarm display After you have viewed all the alarms press ACCEP...

Page 71: ...guration see Figure 5 4 An asterisk at the end of a data line indicates a changeable read write data item Prompts and messages appear when you enter or edit data items Any data displays without asterisks are read only STR01 COR PRESS In Use Value 0 000000 barq Mode Status CALCULATED P20 1 of 4 W Figure 5 4 Editable Value Status ID Line The Status ID line the shaded line at the bottom of Figure 5 4...

Page 72: ...shown in this section are examples intended only to show how the system works They do not necessarily correspond to menus data pages or values on your system Figure 5 5 shows a progression from the main S600 menu to a submenu to a sample data page 1 FLOW RATES 2 TOTALS 3 OPERATOR 4 PLANT I O 5 SYSTEM SETTINGS 6 TECH ENGINEER 8 CALCULATIONS 1 STR01 UVOL FR 2 STR01 CVOL FR 3 STR01 MASS FR 4 STR01 EN...

Page 73: ... the bottom of the age The shaded area also indicates if other data pages are available to view FLOW RATE STR01 CVOL FR 9 45 Sm3 h P2 1 of 2 Figure 5 8 Data Display Page You can move from menu to submenu to data page by pressing the number keys on the keypad In our example in Figure 5 5 pressing 1 followed by 2 takes us to the data page shown in Figure 5 8 Once you have accessed a data page you ca...

Page 74: ...such as 25 6 Note If you enter only a single number without the decimal such as 25 the system displays the first page of that row 2 Press Enter The specified data page displays 5 5 2 Moving Through the Menus To return to the next highest level menu press MENU Repeatedly pressing MENU moves you up to the main menu If you are on a menu or data display page you can return directly to the main menu at...

Page 75: ...vanced Setup Configuration in the Config600 Pro Software User Manual Part D301220X412 5 6 Changing a Display Option Depending on the security level assigned to your access and the database configuration you can change the content of some data pages You can identify these read writeable fields by the asterisk at the right edge of the data page and the flashing underline shown in the left most page ...

Page 76: ...nge a value 1 Locate the display shown at the left most side of Figure 5 12 and press CHNG The middle screen in Figure 5 12 displays 2 Enter a valid security code Once you enter a valid code the screen on the right most side of Figure 5 12 displays ADCO2 I O01 ADC 02 Keypad Value 100 000 Measured Value 24 998 P27 2 of 4 ADCO2 I O01 ADC 02 Keypad Value Enter Code Measured Value 24 998 P27 2 of 4 CU...

Page 77: ...has more than one option with an asterisk the S600 highlights the first field on the page Press or to move highlighting to the required field 3 Press CHNG The security code screen displays 4 Enter a valid security code 5 A screen displays a menu of one or more calculations 6 Select a calculation mode using the appropriate numerical key and press Enter 7 A Confirm screen displays showing your new s...

Page 78: ... you assign an F key to a display page you cannot undo the assignment unless you clear the SRAM or cold start the S600 However you can always re assign the F key to a different display page 5 11 Using the Exponential EXPT Key The Exponential EXPT key allows you to enter parameters in scientific notation S600 displays the value in scientific notation if it cannot display the value as a normal numbe...

Page 79: ...t are available for change from the display excluding those on menu 8 Note You can print the Constants Log as either a text TXT file or with commas separating the items CSV Display Dump Lists the whole display matrix Security Dump Lists the whole display matrix along with the current security levels assigned to data items All Alarms Lists all possible alarms that can be generated by the alarm syst...

Page 80: ...flash drive The port is disabled locked when delivered from the factory To unlock the USB port and enable its use 1 Cold start the S600 2 Select Factory Setup from the Cold Start menu 3 Select USB LOCK 4 Select DISABLE to unlock the USB port and allow the export of any data to a flash drive Note The USB port is available after you restart the configuration 5 14 Exporting Reports USB The enhanced C...

Page 81: ...RT FORMAT Status TEXT P204 3 of 4 USB REPORT COMBINE Status NO P204 4 of 4 Figure 5 16 USB Report Options Note Both of these options require you to enter a valid security code before you can change the USB report defaults text file and separate reports 4 Once you define the report parameters return to the first screen USB Report Control in the sequence Note These settings become the defaults for a...

Page 82: ...onfiguration The enhanced CPU module enables the S600 to store up to 20 configurations By default the S600 sets the last configuration downloaded as the active config However you can use an option on the front panel to select and activate an alternate configuration Note This option is also available through the webserver 1 Access the Cold Start menu and select Config Selector The S600 displays a s...

Page 83: ...nstruction Manual Revised July 2017 Front Panel 5 17 Note If you select an option number that is empty does not have an associated configuration the S600 ignores the choice and redisplays the Cold Start menu ...

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Page 85: ...t your sales representative Caution Since this access can provide the ability to change critical S600 settings reserve webserver access for a corporate TCP IP rather than general public use Using any personal computer PC with Internet access and Microsoft Windows Internet Explorer Version 6 0 or greater installed you can access the S600 over its Ethernet communications ports The configuration file...

Page 86: ...rver sessions it only allows one point of control at a time The S600 gives control the ability to change data to the person who first accesses the device whether through the S600 front panel or through a TCP IP connection Anyone else who accesses the S600 regardless of access method can only view data until the first user logs off Control then passes to the next person with sufficient security who...

Page 87: ...on with the S600 you must accept the certificate To obtain the IP address for the S600 s Ethernet port use the S600 s front panel display From the main menu select Tech Engineer Communications Assignment TCP IP 1 4 S600 displays a dialog box prompting you for a user name and password security code 5 Enter the same password that you would use to access the PCSetup Editor The passwords are establish...

Page 88: ... Plant II O Modifies the hierarchy menu so you can display analog and digital inputs and outputs System Settings Accesses various system settings normally available through the S600 display panel through the webserver Tech Engineer Accesses tech engineer options normally available through the S600 display panel through the webserver Calculations Allows you to review and change various system calcu...

Page 89: ...sing two navigation bars Elements of the database display in a menu bar at the top of the screen The interface has two basic formats a data report and a screen format that corresponds to the screens displayed on the S600 front panel see Figures 6 3 and 6 4 Figure 6 3 Webserver Access Report Format Figure 6 4 Webserver Access Page Format With the screen format you use the navigational controls at t...

Page 90: ...e to print the screen content using the PRINT button on the menu bar according to your defined authority Alternately various screens provide a button you can use to create a comma separated variable CSV file you can print or export into a spreadsheet Figure 6 5 Alarm Archive Report Some screens allow you to interact with the S600 If the text appears in bold you can change the data If the text appe...

Page 91: ...nu bar or another screen from the hierarchy menu To close the webserver access link select the Log Off option in the menu bar and close the browser Caution The caching mechanism on many Internet browser applications may present a security challenge Remember to log out of your browser session which clears the browser s cache of S600 details Log Off ...

Page 92: ...S600 Instruction Manual 6 8 Webserver Access Revised July 2017 This page is intentionally left blank ...

Page 93: ...oes not affect the configuration memory SRAM The S600 continues operation using the data stored in the configuration memory just before the restart occurred It also preserves any current accumulated values During a warm start the S600 displays the message RESTARTING Following a successful warm start the S600 displays the Main menu which is the starting point for the display screens See the left si...

Page 94: ...red Cold Start If the S600 is not powered up you may set bit link P2 on the CPU module to the closed cold start position and then apply power to the S600 This displays the Startup menu Caution Exercise caution if you set the jumper When you set the cold start jumper remember that the S600 also uses this setting if it self starts for any reason such as a low voltage shutdown or recovery from a malf...

Page 95: ...00 builds a new database using the configuration files held in flash memory When it completes the S600 Main menu displays 7 4 Startup Menu If the S600 completes its start up initialization sequence but does not automatically warm start the S600 Startup menu displays see Figure 7 1 Note After you modify any data in the startup menu the S600 may require a power cycle 1 WARM START 2 COLD START 3 NETW...

Page 96: ... software to define communications The S600 keeps these settings in a separate area of the SRAM database and retains them after you download a configuration file to the S600 Ethernet LAN Before you establish an Ethernet LAN connection for host communications local operator communications or web server access you must verify or define the TCP IP address Note This process requires that you first acc...

Page 97: ...ompts you to enter a valid gateway address 6 Enter an address and press Enter 7 Select SUBNET MASK 1 The system prompts you to enter a valid subnet mask 8 Enter a valid subnet mask and press Enter 9 Press 4 then 6 to return to the Startup menu Modbus Address If you specify a zero address for a Modbus slave configuration the S600 configures the Modbus port using the address you enter here This is h...

Page 98: ...tings To define the Modbus network addresses 1 PC SETUP MODE 2 PC ALM ACC MODE 3 PC BAUD 4 PC DATA 5 PC STOP 6 PC PARITY 7 GO BACK Figure 7 6 Modbus Screen Menu options include Option Description PC Setup Mode Sets the byte count for PC communications Valid values are 8 bit and 16 bit PC ALM ACC Mode Sets the ACC alarm Valid values are Enabled and Disabled PC Baud Sets port baud rate Valid values ...

Page 99: ...HECKSUM ERROR Cold start has failed due to an invalid checksum To resolve Re download the config file If the problem persists contact your support centre for further directions WARNING FLASH FILE SYSTEM CORRUPT Flash file system has failed To resolve Cold start the S600 and select an S600 cold start CONFIGURING PLEASE WAIT S600 is attempting a cold or warm start INSUFFICIENT MEMORY Cannot complete...

Page 100: ...tion Manual 7 8 Startup Revised July 2017 Message Meaning SYSTEM IS BEING CONFIGURED EXTERNALLY PLEASE WAIT A configuration file is being downloaded to the S600 SYSTEM RESTARTING PLEASE WAIT A reboot is in progress ...

Page 101: ... technical support personnel 8 1 Guidelines When attempting to diagnose a problem with an S600 Remember to write down what steps you have taken Note the order in which you remove components Note the orientation of the components before you modify or remove them Read and follow all cautions in this manual Before you contact your local sales representative or technical support with a problem first c...

Page 102: ...he CPU module If it is in the closed cold start position then move it into the open warm start position to allow a warm start This also allows the unit to bypass the Startup menu in the future Check for a valid configuration If no configuration is present refer to Section 8 3 2 Send and Reflash Config File Check whether a Clear SRAM command has been issued 8 2 3 Front Panel Lighting If the Front P...

Page 103: ...RTS PORT 08 8 2 6 I O Fail Messages If the front panel displays an I O Fail message Check the jumper settings on the I O modules Check the I O field wiring connections Check that the I O modules are seated and secured 8 2 7 Serial Communications If you are experiencing troubles with a serial communications connection RS 232 RS 422 or RS 485 Check to make sure power is applied to the S600 Check the...

Page 104: ...red operating system bin file and click Send Now to download it to the S600 Note If you are unsure of the version required consult with the supplier who created your application 5 The following message displays on the front panel RECEIVING BINARY FILE Once the S600 has successfully downloaded the file the following message displays on the front panel RECEIVED OK Note Do not proceed if the front pa...

Page 105: ... Clear SRAM and Format Flash options Use these options only under instruction from factory personnel in the event of a problem Use Clear SRAM to overwrite the S600 s SRAM area With this option you lose all battery backed configuration data including system configuration data process configuration data metering totalisers and network settings Following a Clear SRAM command the S600 restarts and red...

Page 106: ...rew and remove the CPU module from the S600 case 3 Remove the fuse gently from its housing using only light pressure 4 Check the integrity of the fuse If necessary replace it only with a 20 mm x 5 mm 2 5 Amp anti surge fuse Note Using a fuse with a higher current rating invalidates the S600 warranty 5 Replace the fuse checking to be sure it is secure in its housing 6 Replace the CPU module into th...

Page 107: ...veraging plenums The resultant difference is a differential pressure signal Sensing ports are located on both the up and downstream sides of the flow element The number of ports is proportional to the pipe diameter ANIN Analogue input also know as AI ANOUT Analogue output also known as AO ANSI American National Standards Institute An organization responsible for approving U S standards in many are...

Page 108: ...combustion which is condensed to the liquid state source ISO6976 1995 CV can also be calculated in accordance with AGA Report No 5 For inferior calorific value water remains in a gaseous state vapour CATS Common Area Transmission System An agreed standard for measurement of gases and light hydrocarbons which are to be delivered to and redelivered for the CATS Transportation Facilities and Input Fa...

Page 109: ... power is removed from the S600 the contents of the DRAM memory are lost DUI Daniel Ultrasonic Interface This Windows based package superseded the Daniel VWI package for communicating with an ultrasonic meter The S600 can be set to communicate with an ultrasonic meter and also pass the DUI communications through to the meter DVM Digital voltmeter DVS Dual Variable Sensor A device that provides sta...

Page 110: ...or use in Zone 0 hazardous areas ISO International Organisation for Standards A voluntary non treaty organization founded in 1946 which is responsible for creating international standards in many areas including computers and communications Its members are the national standards organizations of the 89 member countries including ANSI for the U S See http www iso org ISO 5167 Measurement of fluid f...

Page 111: ...ple on line configuration refers to configuring an S600 while connected to it so you can view the current parameter values and immediately load new values Open Collector Digital output that is driven by a transistor and requires external power Opto Isolator Optical device for connecting signals while maintaining electrical isolation Overrange Over the preset current limit for the A D Converter P Q...

Page 112: ...n micro memory Specific Gravity SG Ideal gas relative density specific gravity Gi is defined as the ratio of the ideal density of the gas to the ideal density of dry air at the same reference conditions of pressure and temperature Since the ideal densities are defined at the same reference conditions of pressure and temperature the ratio reduces to a ratio of molar masses molecular weights Source ...

Page 113: ...itted information U Underrange Under the preset current limit for the A C Converter V Variables Changeable values V Cone A differential pressure device produced by McCrometer Volatile Memory that is unstable in the absence of power VWI View Interface now superseded by the Daniel Ultrasonic Interface W Warm Start An S600 startup process in which the configuration remains untouched Watchdog A hardwa...

Page 114: ...S600 Instruction Manual A 8 Glossary Revised July 2017 This page is intentionally left blank ...

Page 115: ...ng totals are grouped together Note The content of the display screens is specific to your application The menus in this appendix are provided only as an example Although details may vary between different applications the basic principles described in this appendix remain the same For this appendix the defaults for the screens assumed a configuration with two stations Gas and Liquid and four stre...

Page 116: ...n this menu structure FR refers to Flow Rate 1 STATION 1 2 STATION 2 3 STREAM 1 4 STREAM 2 5 STREAM 3 Main Flow Rates Menu 1 STN01 UVOL FR 2 STN01 CVOL FR 3 STN01 MASS FR 4 STN01 ENERGY FR Station 1 Gas 1 STN02 GUVOL FR 2 STN02 GSVOL FR 3 STN02 MASS FR 4 STN02 IVOL FR Station 2 Liquid 1 STR01 UVOL FR 2 STR01 CVOL FR 3 STR01 MASS FR 4 STR01 ENERGY FR Stream 1 Gas Turbine 1 STR02 UVOL FR 2 STR02 CVO...

Page 117: ...GY 5 STN01 NRM PREM 6 STN01 FLT PREM Station 1 Gas 1 STN02 GUVOL 2 STN02 GSVOL 3 STN02 MASS 4 STN02 IVOL Station 2 Liquid 1 STR01 NRM UVOL 2 STR01 NRM CVOL 3 STR01 NRM MASS 4 STR01 NRM ENERGY 5 STR01 FLT UVOL 6 STR01 FLT CVOL 7 STR01 FLT MASS 8 Next 1 Previous 2 STR01 FLT CVOL 3 STR01 FLT MASS 4 STR01 FLT ENERGY 5 STR01 NRM PREM 6 STR01 FLT PREM Stream 1 Gas Turbine Stream 2 Gas DP Stream 3 Liquid...

Page 118: ...TUS 8 Next 1 Previous 2 CONSTANTS 3 STREAM DATA 4 HALF RUN 5 FULL RUN 6 FINAL RUN 7 VALVES Station 2 Liquid 1 KF MF LIN 2 STREAM SETUP 3 STREAM STATUS 4 METER SETUP 5 METERING IO 6 CALCULATED DATA 7 FWD AVG DATA 8 Next 1 Previous 2 CALCULATED DATA 3 FWD AVG DATA 4 REV AVG DATA 5 COMPOSITION 6 FLOW SWITCHING Stream 1 Gas Turbine Stream 2 Gas DP 1 STREAM SETUP 2 STREAM STATUS 3 METER SETUP 4 METERIN...

Page 119: ...nputs 1 FREQ 01 FRQ01 2 FREQ 02 FRQ02 3 FREQ 03 FRQ03 4 FREQ 04 FRQ01 5 FREQ 05 FRQ02 Frequency Inputs Pulse Inputs Prover Switches 1 PIP 01 PIP01 2 PIP 02 PIP02 3 PIP 03 PIP03 4 PIP 04 PIP04 5 PIP 05 PIP05 6 PIP 06 PIP06 7 PIP 07 PIP07 8 Next 1 Previous 2 PIP 06 PIP06 3 PIP 07 PIP07 4 PIP 08 PIP08 5 PIP 09 PIP09 6 PIP 10 PIP10 1 PRV 01 1 DIGITAL IO 01 2 DIGITAL IO 02 3 DIGITAL IO 03 4 DIGITAL IO ...

Page 120: ...rameters 1 DISPLAY SETUP 2 CONTRAST 3 DATE TIME 4 DISPLAY TEST 5 SECURITY 6 COMMUNICATIONS 7 USB Main Tech Engineer Menu 1 SERIAL PORTS 3 ASSIGNMENT Communications Serial Ports 1 PORT 01 2 PORT 02 3 PORT 03 4 PORT 04 5 PORT 05 6 PORT 06 7 PORT 07 8 Next 1 Previous 2 PORT 08 3 PORT 09 4 PORT 10 5 PORT 11 6 PORT 12 1 MODBUS ADDRESS 2 CORIOLIS LINK 1 3 CORIOLIS LINK 2 4 PRINTER 5 NTP 6 EFM SLAVE LINK...

Page 121: ...tream 1 Gas Turbine Stream 2 Gas DP 1 DOWN UP CORR T P 2 UPSTREAM EXP 3 ISO5167 4 PIPE CORRECTION 5 ISO6976 6 AGA 8 7 ISOTR9464 1 KF MF LIN 2 BASE TO MTR 3 SEL TO BASE Stream 3 1 INPUTS 2 OUTPUTS AGA 7 STR01 1 INPUTS 2 OUTPUTS KF MF LIN STR01 1 INPUTS 2 OUTPUTS ISO6976 STR01 1 INPUTS 2 OUTPUTS AGA 8 STR01 1 INPUTS 2 OUTPUTS DOWN UP CORR T P STR02 1 INPUTS 2 OUTPUTS UPSTREAM EXP STR02 1 INPUTS 2 OU...

Page 122: ...S600 Instruction Manual B 8 Front Panel Navigation Revised July 2017 This page is intentionally left blank ...

Page 123: ...try Stages C 12 C 5 2 Determining the Mole Percentage Set C 13 C 5 3 Handling Operator Commands C 14 C 6 Configuration Type Siemens C 14 C 6 1 Telemetry Stages C 14 C 6 2 Determining the Mole Percentage Set C 16 C 6 3 Handling Operator Commands C 17 C 7 Configuration Type Generic C 17 C 7 1 Telemetry Stages C 17 C 7 2 Determining the Mole Percentage Set C 19 C 7 3 Handling Operator Commands C 20 C...

Page 124: ...hosen chromatograph type and processing options The identified S600 chromatograph cycle stream must match the reported chromatograph stream Mode Handling Note The stream s relative density RD and heating value CV modes provided they are in keypad or chromat mode can track the mole percentage selection keypad or chromat C 1 2 Multiple Metering Streams Assigned to a Common Station This situation use...

Page 125: ...iple S600 s Connected to a Single Chromatograph In this situation individual S600 s poll a single chromatograph via a data concentrator The module does not synchorise polling between the S600 s The concentrator is expected to cleanly separate the messages so that a channel between the S600 and the chromatograph once opened is not disturbed by the other S600 s Each S600 is expected to have a unique...

Page 126: ...r component mole percentages High Limits High alarm bands for component mole percentages Deviation Limits Percentage change limits for current versus previous reports Accept Command For validation acceptance of the keypad set C 2 3 Component Set Selection Outputs In use mole Value of the mole percentage selected Real Relative Density As reported from the chromatograph CV As reported from the chrom...

Page 127: ...or CV RD 8 Wait for CV RD 9 Reset new data flag reserved 10 Poll delay then poll again for status data 11 Wait for status data 12 Process analysis data 13 Delay after a matched report then poll again for status data 14 Wait for new status data 15 Poll delay then reset new data flag 16 Wait for new data flag reset 17 Delay after unmatched report then poll again for status data 18 Wait for status da...

Page 128: ...ptance type Accept and Copy The sum of the keypad components is regularly maintained When the Accept command is issued If range checking is enabled the keypad set is checked against individual mole percentage low and high limits If range checking is disabled the keypad sum is checked for the range 99 9 to 100 1 If the keypad set is valid the system copies it to the in use set If the keypad set is ...

Page 129: ...ata Note The process of configuring a 2551 and 2350 Euro chromatograph is identical For that reason we use 2551 to refer to both the 2551 and 2350 devices Keypad Mole Percentage Set Refer to Section C 3 Configuration Type Keypad Mole Percentage Set Only for information on setting the keypad percentage set C 4 1 Telemetry Stages Data acquisition occurs over a number of stages during which the data ...

Page 130: ... component codes at data addresses 3001 to 3016 and set the next stage to Wait for Component Codes Poll Reply 5 Wait for Component Codes Poll Reply Wait up to the time out period for the 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received then set the stage to Pre Mole Percentage Poll Delay If a reply has been recei...

Page 131: ... set the stage to Process the Analysis Report Otherwise set the next stage to Idle since the chromatograph is now out of step with the S600 13 Process the Analysis Report 1 Reorder the raw telemetered mole percentage into S600 internal order as directed by the received component codes which run in ascending values from 100 2 If configured to do so check low high and deduction limits 3 Normalise th...

Page 132: ...ycle 18 Delay after Report Non Matching Wait up to the specified time then set the flag for the Modbus master to poll for status data at data addresses 3041 to 3061 19 Wait for Status Data Reply 4 Wait up to the time out period for the 2551 to respond If no reply has been received then set the telemetry fail alarm and set the stage to Idle If a reply has been received and the new report available ...

Page 133: ...entage Select the keypad set only if it is valid according to the checks outlined in Section C 4 2 Determining the Mole Percentage Set Otherwise leave the in use set intact Select Chromat Mole Percentage The system uses the following logic to select a chromat mole percentage If there are no system alarms and the latest report is OK then Copy the latest mole set to the in use set Else If the Revert...

Page 134: ...then set the telemetry fail alarm and set the stage to Idle If a reply has been received and the new report available flag is on then set the flag for the Modbus master to poll for the component codes at data addresses 3001 to 3016 and set the next stage to Poll for Component Codes If a reply has been received and the new report available flag is clear then set the stage to Idle 3 Wait for Compone...

Page 135: ...perform non critical alarm check on ADC fails etc 9 If there are no limit critical or deviation alarms then mark the analysis as good copy the processed mole percentage set into the last good set update the RD and CV and record the time C 5 2 Determining the Mole Percentage Set This section details how the module selects the mole percentage set Keypad Set Selected Refer to Section C 3 Configuratio...

Page 136: ... Siemens For this configuration use PCSetup to pre configure the master Modbus interface The master Modbus process interfaces to the unit as instructed by the chromatograph data handling software The system can then perform a controlled sequential series of polls enabling the orderly acquisition of analysis report data Keypad Mole Percentage Set Refer to Section C 3 Configuration Type Keypad Mole ...

Page 137: ...on flags If either of these has changed value from the previous pre analysis poll then issue a new poll to request the mole data and set the next stage to Poll for Mole Percentages If the flags have not changed in value then set the next stage to Idle If the poll response indicated a failure then set the next stage to Idle 3 Poll for Mole Percentages Wait up to the time out period for the unit to ...

Page 138: ...set into the last good set update the RD and CV and record the time 10 Print the chromat report showing the analysis performed Once complete set the next stage to Idle C 6 2 Determining the Mole Percentage Set This section details how the module selects the mole percentage set Keypad Set Selected Refer to Section C 3 Configuration Type Keypad Mole Percentage Set Only for information on setting the...

Page 139: ... Generic For this configuration use PCSetup to pre configure the master Modbus interface The master Modbus process interfaces to the unit as instructed by the chromatograph data handling software The system can then perform a controlled sequential series of polls enabling the orderly acquisition of analysis report data Keypad Mole Percentage Set Refer to Section C 3 Configuration Type Keypad Mole ...

Page 140: ... the next stage to Idle 3 Poll for Mole Percentages Wait up to the time out period for the unit to respond and then depending on the data being polled for either Issue a new poll to request CV data and set the next stage to Poll for CV If the poll response indicated a failure then set the next stage to Idle 4 Poll for CV Wait up to the time out period for the unit to respond and then depending on ...

Page 141: ...set into the last good set update the RD and CV and record the time 10 Print the chromat report showing the analysis performed Once complete set the next stage to Idle C 7 2 Determining the Mole Percentage Set This section details how the module selects the mole percentage set Keypad Set Selected Refer to Section C 3 Configuration Type Keypad Mole Percentage Set Only for information on setting the...

Page 142: ...on mode when a supervisory system either is connected to a chromatograph or supports data entry of the mole percentage set The supervisory system should write to the keypad set and its associated Accept command in the same way for example as densitometer constants In operation it is identical to the Keypad Only configuration type C 9 Normalisation Additionals and C 6 Handling This section discusse...

Page 143: ...y forward the additionals unchanged to the Cna mole percentage set C 9 3 C6 Handling Chromatographs often report mole percentages up to C6 but you may need to break these percentages down to identify hexane heptane octane nonane and decane components Use the following formulas Note If included this breakdown must add up to 100 0 Cnas hexane Cna C6 x splits hexane 100 0 Cnas heptane Cna C6 x splits...

Page 144: ...as 110 C6 The mole percentage reported for code 110 is calculated as Cnas hexane Cna C6 x 0 5 Cnas heptane Cna C6 x 0 25 Cnas octane Cna C6 x 0 25 Cnas C6 0 0 Be sure to carry forward the other mole percentages from Cna to Cnas 111 C6 The mole percentage reported for code 111 is calculated as Cnas hexane Cna C6 x 0 57143 Cnas heptane Cna C6 x 0 28572 Cnas octane Cna C6 x 0 14285 Cnas C6 0 0 Be sur...

Page 145: ...ection provides additional miscellaneous features C 10 1 Alarms The module supports the following alarms Alarm Definition System Telemetry failure Configuration Sum of splits does not equal 100 0 Critical Critical alarms reported from chromatograph None Critical Non critical alarms reported from chromatograph Mole low Methane 90 Mole high Metane 99 Mole deviation Current previous outside limits C ...

Page 146: ...s Each of these values can be modified from the front panel or web server The total of all the components is summarised on the last keypad moles screen Selected Moles There are 14 screens which list the values for the selected moles These values cannot be modified and represent the composition that is being used in the calculations Telem Stage Indicates the current stage for the chromat task Telem...

Page 147: ...5 To add the report click Add and select CHR TELEMETRY from the list When the Archive Configuration screen displays select the number of reports you wish to save and click OK when you have finished When generated the report should resemble the following example ...

Page 148: ...nstruction Manual C 26 Chromatographs Revised July 2017 Using the Report Editor you can modify the layout of the report Refer to Chapter 12 Report Editor in the Config600 Software User Manual Part D301220X412 ...

Page 149: ...S600 Instruction Manual Revised July 2017 Chromatographs C 27 C 10 4 Modbus Maps This section contains examples of the Modbus maps that PCSetup creates 2350 Euro 2551 Euro ...

Page 150: ...S600 Instruction Manual C 28 Chromatographs Revised July 2017 2350 USA 2551 USA ...

Page 151: ... 5 16 Changing display options 5 9 Changing display values 5 10 Changing the Fuse 8 6 Choosing configurations 5 16 Chromatographs C 1 Clear 5 3 Clear SRAM 8 5 Cold start A 2 Cold Start 7 2 COM2 3 8 Communications 3 5 Config Report 5 13 Config Transfer 1 6 Config600 Pro Lite Lite Technical Information 1 8 Config600 A 2 Configurations selecting 5 16 Constants A 2 Constants Log 5 13 Control bus A 2 C...

Page 152: ...Relay 4 7 4 11 Digital Output Schematic Relay 4 8 4 12 Digital Output Schematic 24 V Switched Indicator 4 8 4 13 Pulse Input Schematic with 12 V P148 Mezzanine Module 4 10 4 14 Pulse Input Schematic with 24 V P148 Mezzanine Module 4 10 4 15 Pulse Output Schematic 4 10 4 16 Raw Pulse Output Schematic 4 11 4 17 Frequency Input Schematic with IS Barrier and AC Coupled 4 12 4 18 Frequency Input Schema...

Page 153: ...PRT RTD 4 13 PULSEIN 4 9 PULSEOUT 4 10 RAWOUT 4 11 I O modules Specifications 3 10 IIO A 4 Initialization 7 1 Installation Preparing 2 1 Integer A 4 IP A 4 IP2 A 4 IPL600 1 6 A 4 IS A 4 ISO A 4 ISO 5167 A 4 ISO 6976 A 4 J Jumpers 3 9 I O Module 4 14 Prover Module 4 24 K Key CHNG 5 3 DISP 5 3 5 8 Enter 5 3 EXPT 5 3 5 12 Function 5 12 Minus 5 11 Operations 5 3 Print 5 13 Keypad 5 2 L LAN Port Ethern...

Page 154: ... 5 Raw Pulse Output RAWOUT 4 11 RD A 6 Reflash Config File 8 4 Reflash Firmware 8 4 ROM A 6 RS 232 3 6 A 6 RS 422 Port 3 7 RS 485 Port 3 7 RTD A 6 RTD Inputs 4 13 RTS A 6 RTU A 6 RTV A 6 RX RXD A 6 S S600 1 2 A 6 Chromatographs C 1 Sample A 6 Security code A 6 Security Code 5 9 Security Dump 5 13 Selecting configurations 5 16 Send Config File 8 4 Serial Port 3 6 SG A 6 Specifications I O modules 3...

Page 155: ...ations Mode Selection 4 24 4 24 HART Pin Connections Socket A 4 25 4 25 HART Pin Connections Socket B 4 26 5 1 Front Panel Port Connections 5 2 Task A 6 TCP IP A 6 Technical information Config600 Lite 1 8 Config600 Lite 1 8 Config600 Pro 1 8 S600 1 8 Time and flow averaging A 7 Totalise A 7 Transducer A 7 TRI REG A 7 Troubleshooting 8 1 Flash Failed 8 4 Front Panel Lighting 8 2 I O Fail Message 8 ...

Page 156: ... or applicability Remote Automation Solutions RAS reserves the right to modify or improve the designs or specifications of its products at any time without notice All sales are governed by RAS terms and conditions which are available upon request RAS accepts no responsibility for proper selection use or maintenance of any product which remains solely with the purchaser and or end user Europe Emers...

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