Emerson Fisher Multiport Flow Selector Instruction Manual Download Page 3

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Instruction Manual

D104239X012

Multiport Flow Selector

January 2019

Specifications

The Multiport Flow Selector specifications are given in tables 1 through 5.

Table 1. Valve Specifications NPS 2x4 and 3x6

SPECIFICATIONS

VALVE SIZE

2 x 4

3 x 6

ASME Class Rating

(1)

CL300

CL600

CL900

CL150

CL300

CL600

CL900

CL1500

Weight, kg (lb)

91 (200)

363 (800)

553 (1220)

630 (1390)

658 (1450)

680 (1500)

968 (2135)

Inlet Ports

NPS 2

NPS 3

Test Outlet Port

NPS 2

NPS 3

Group Outlet Port

NPS 4

NPS 6

End Connections

Mates with raised-faced flanges per ASME B16.5

Temperature Range

(2)

-1 to 204

C (30 to 400

Shutoff

ANSI/FCI 70-2 Class IV

1. The pressure/temperature limits in this instruction manual and any applicable standard or code limitation should not be exceeded.
2. Standard O-ring material established upper and lower temperature limits.

Table 2. Valve Specifications NPS 4x8, 4x10, and 6x16

SPECIFICATIONS

VALVE SIZE

4 x 8

4x10

6 x 16

ASME Class Rating

CL300

CL600

CL900

CL1500

CL300

CL600

CL900

CL1500

CL2500

Weight, kg (lb)

959

(2115)

975

(2150)

1134

(2500)

1742

(3840)

1810

(3990)

2018

(4450)

3590

(7915)

5343

(11780)

8704

(19190)

Inlet Ports

NPS 4

NPS 6

Test Outlet Port

NPS 4

NPS 6

Group Outlet Port

NPS 8

NPS 10

NPS 16

End Connections

Mates with raised-face flanges per ASME B16.5

SPO

Compact

Flange

Temperature Range

(1)

-1 to 204

C (30 to 400

Shutoff

ANSI/FCI 70-2 Class IV

Table 3. Actuator Specifications

SPECIFICATIONS

VALVE SIZE AND ASME CLASS RATING

NPS 2 x 4

CL300/600/900

NPS 3 x 6

CL150/300/

600/900/1500

NPS 4 x 8

CL300/600/900

NPS 4 x 10

CL1500

NPS 6 x 16

CL300/

600/900/

1500/2500

Max Torque Output,

m (ft

lbf)

203 (150)

881 (650)

1085 (800)

2034 (1500)

Actuator Speed, RPM

1.0

0.5-1.0

0.3-0.5

Actuator Weight, kg (lb)

82 (180)

Plug Position Accuracy

± 1°

Summary of Contents for Fisher Multiport Flow Selector

Page 1: ...low Selector Valve X1398 Introduction Scope of Manual This instruction manual includes installation operation and maintenance information for the Multiport Flow Selector Do not install operate or maintain a Multiport Flow Selector without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is import...

Page 2: ... Eight pipe lines can be connected to this valve and allows continuous flow while sampling testing individual oil wells Educational Services For information on available courses for the Multiport Flow Selector valve as well as a variety of other products contact Emerson Automation Solutions Educational Services Registration Phone 1 641 754 3771 or 1 800 338 8158 E mail education emerson com emerso...

Page 3: ...FICATIONS VALVE SIZE 4 x 8 4x10 6 x 16 ASME Class Rating CL300 CL600 CL900 CL1500 CL300 CL600 CL900 CL1500 CL2500 Weight kg lb 959 2115 975 2150 1134 2500 1742 3840 1810 3990 2018 4450 3590 7915 5343 11780 8704 19190 Inlet Ports NPS 4 NPS 4 NPS 6 Test Outlet Port NPS 4 NPS 4 NPS 6 Group Outlet Port NPS 8 NPS 10 NPS 16 End Connections Mates with raised face flanges per ASME B16 5 SPO Compact Flange...

Page 4: ... 1 8 Allen key sizes inch required 5 32 and 1 4 Table 5 Wrench Sizes Inch for Multiport Inlet and Outlet Flanges FLANGE SIZE NPS ASME CLASS RATING CL150 CL300 CL600 CL900 CL1500 CL2500 2 1 1 16 1 1 16 1 7 16 3 1 1 16 1 1 4 1 1 4 1 7 16 1 13 16 4 1 1 4 1 7 16 1 13 16 2 6 1 1 4 1 1 4 1 5 8 1 13 16 2 3 16 1 13 16 8 1 7 16 1 13 16 2 3 16 10 2 15 16 16 2 2 3 8 2 9 16 3 7 8 3 1 2 WARNING Always wear pro...

Page 5: ...400 0711 See page 19 for detailed commissioning activities CAUTION Replace pipe plug with breather before operating unit The valve body may be pressurized from hydrostatic testing Do not remove any bolts or flanges for inspection until after the unit has been depressurized Circuit boards are susceptible to damage from static discharge when touched Ensure that you ground yourself before touching th...

Page 6: ...ler This reference mark indicates the location of the seal assembly relative to the inlet ports of the body 7 Attach the actuator to the mounting bracket key 43 using four cap screws key 45 and four lock washers key 46 Tighten these fasteners finger tight only 8 Apply an anti seize lubricant key 40 to the travel indicator holder key 49 and thread on the jam nut key 51 as well as the travel indicat...

Page 7: ... engineer for any additional measures that must be taken to protect against process media The Multiport Flow Selector valve is shipped completely greased and lubricated Routine maintenance of this valve is recommended especially if it has been stored for an extended amount of time Maintenance steps include 1 Keeping the tapered roller bearing key 3 greased A high temperature silicone grease key 39...

Page 8: ...adjuster key 18 and secured rotate the tool counterclockwise until the seal adjuster disengages from the final thread on the plug D With the adjustment tool still secured to the seal adjuster key 18 pull it out of the plug All components that make up the seal assembly are now outside of the plug 5 Carefully remove the bearing cup key 3 from the bonnet key 19 6 Inspect all components for damage Rep...

Page 9: ...und on the bonnet slowly lower the bonnet onto the body Be careful not to damage any soft parts when feeding the plug through the bonnet The bonnet has been properly positioned onto the body when the following has been achieved D The bolt holes in the bonnet have been aligned with the stud holes in the body D The centerline of the bonnet vent port has been aligned with the centerline of the group ...

Page 10: ...uster key 18 rotate this tool counter clockwise until the scraper key 10 touches the inside surface of the body key 1 The resistance to rotate the adjustment tool will increase once the scraper contacts the body Remove the adjustment tool 2 Rotate the plug key 2 a few revolutions to check for binding or excessive turning torque If the plug rotates smoothly then insert secure and rotate the adjustm...

Page 11: ...s MPA 400 0711 for port calibration procedures and troubleshooting Seal Leakage 1 Check the travel indicator plate key 53 and travel indicator pin key 50 to ensure the plug key 2 is properly aligned with the inlet ports 2 Check the seal insert key 12 for damage To visually inspect the seal insert the blind flange from an unused inlet port needs to be removed Prior to removing this flange verify th...

Page 12: ...ow Selector January 2019 12 Figure 2 Multiport Drawing Assembly GE99805 VIEW D VIEW E SCALE 3 1 VIEW B VIEW C VIEW A VIEW E VIEW D SCALE 2 1 VIEW B SCALE 2 1 APPLY LUB SEALANT PARTS NOT SHOWN 30 34 35 36 AND 37 VIEW A SCALE 2 1 VIEW C SCALE 2 1 ...

Page 13: ...Instruction Manual D104239X012 Multiport Flow Selector January 2019 13 Figure 3 Multiport Mounting Assembly for NPS 3x6 4x8 and 6x16 Constructions GE99891 ...

Page 14: ... PLUG UPGRADE AFLAS FLEXISEAL FOR 2x4 MPFS RVAE0 960 975 HIGH DIFFERENTIAL PLUG UPGRADE AFLAS KALREZ FOR 3x6 MPFS RVAE0 960 976 MINOR REPAIR KIT AFLAS FOR 3x6 MPFS RVAE0 960 987 MINOR REPAIR KIT AFLAS VITON FOR 4x8 MPFS RVAE0 960 988 MINOR REPAIR KIT AFLAS FOR 2x4 MPFS RVAE0 960 992 MINOR REPAIR KIT AFLAS FLEXISEAL FOR 2x4 MPFS RVAE0 960 994 MINOR REPAIR KIT AFLAS KALREZ FOR 3x6 MPFS RVAE0 960 997...

Page 15: ...er plug 7 O Ring lower plug 8 Back up Ring lower plug 9 Plug Bushing 10 Scraper 11 Wave Spring Scraper 12 Seal Insert 13 Seal Carrier 14 O Ring 15 Back up Ring 16 Back up Plate 17 Wave Spring 18 Seal Adjuster 19 Bonnet 20 O Ring 21 Back up Ring 22 Wiper Retainer 23 Cap Screw Wiper Retainer 24 Wiper Seal Key Description 25 O Ring Wiper Retainer 26 O Ring Shaft 27 Pipe Plug 28 Lube Fitting 29 Pipe B...

Page 16: ...L PLUG SEAL COMPONENTS HIGH DIFFERENTIAL SEAL ASSEMBLY BACKUP PLATE O RING SEAT RING SEAL INSERT ASSEMBLY ASSEMBLY SEAL ADJUST MENT NUT SEAL WAVE SPRINGS SCRAPER WAVE SPRINGS SCRAPER HIGH DIFFERENTIAL SEAL SEAT RING PLATE O RING SEAL INSERT SEAL ADJUSTMENT TOOL NOTE PLUG SEAL ADJUSTMENT TOOL SHOWN WITH BASE PARALLEL TO SHANK FOR INSERTION BASE PERPENDICULAR TO SHANK AND ENGAGED IN SEAL ADUSTMENT N...

Page 17: ...low Selector January 2019 17 Figure 5 Typical Multiport Seal Components E 60681009 NOTE PLUG INDEX MARK CAN BE FOUND ON THE STEM FLAT THAT FACES THE SAME WAY AS THE PLUG SEAL OPENING PLUG SEAL ADJUSTMENT TOOL IN PLUG 1 PLUG SEAL ADJUSTMENT TOOL ...

Page 18: ...hart and seal visual condition 5 Check the plug position in LDM and the mechanical indicator respectively and in remote feedback 6 Check the plug travel sequence for smooth operation with local remote 7 Check mechanical operation using manual override 8 Check electrical connections of Multiport Actuator power and communication port 9 Check the Torque Encoder and Position Encoder 10 Visual check of...

Page 19: ...tirety before installing operating or performing maintenance on the MPA valve actuator Failure to follow instructions for proper electrical wiring storage setup and maintenance may cause serious injury damage equipment or void the warranty Refer to Manual E796 for instructions on storage electrical hook up and maintenance Ensure that the installation is carried out in accordance with EN 60079 14 a...

Page 20: ... Using DCMLink Software 31 Figure 8 DCMLink Setup 31 Figures 9 13 DCMLink Setup 32 User Setups Menu 33 Selecting New Home Port 34 Figure 14 Change Home Port Setting 34 Home Port LED Function 34 Home Port Calibration Figures 15 and 16 35 Factory Setup 35 Figures 17 20 Factory Setup Port Calibration 36 Motor Type 37 Figures 21 23 Status Control 38 Field Controls 39 Field Setup Using Local Controls 4...

Page 21: ...s well selection for well production testing as shown in figure 1 Typically the MPA is the actuator of a Multi Port Flow Selector as shown in figure 2 There are applications in other processes where control of multi port valves is required Figure 1 Typical Well Test Application WELL 1 WELL 2 WELL 3 WELL 4 WELL 5 WELL 6 WELL 7 TO TEST SEPARATOR TO PRODUCTION WELL 1 WELL 2 WELL 3 WELL 4 WELL 5 WELL ...

Page 22: ...Instruction Manual D104239X012 Multiport Flow Selector January 2019 22 Figure 2 MPA Mounted on 6 x16 MPFS ...

Page 23: ...avy duty gearbox with capacity of 3000 ft lbs a Wide range of motors available for any voltage and torque 2 Configurable for multi port flow selectors from 3 to 8 ports a Any port may be selected as home port and any port s may be skipped b Actuator calibrated at factory for exact match to alignment of flow selector ports c Calibration parameters stored in nonvolatile memory and available to DCS 3...

Page 24: ...ncoder failure D Stall detection and alarming detects mechanical faults D 3 Phase monitoring and phase correction to insure correct motor rotation D ESD to send selector to home port also goes to home port on fault D Monitor relay for hardwired relay contact status on fault 9 Four models support five 8 port MPFS Also see motor type on page 33 Table 1 MODEL MPFS CAPACITY RPM ACCURACY lb ft Nm 1Ph 3...

Page 25: ...Position within 0 25 of home port g Local mode h Off mode Combined detection logic for two selector switches i Remote mode D Display blanking user setup option to conserve power in idle mode D Includes Local Off Remote selector switch D Local control knob for Port selection and Jog control when enabled by User Figure 4 Local Display Module LDM ...

Page 26: ...RDM Figure 5 MPA with Remote Display Module RDM Mechanical and Electrical Installation Do not connect power until you have gone through the following checklist 1 Does the information given on the nameplate correspond with the application 2 Have all wire terminations and the equipotential bonding system been connected correctly 3 EEx d applications are the cable entries plugs and adaptors EEx d app...

Page 27: ...oint in the network normally the host location Monitor Relay Wiring The Monitor Relay is used for hardwiring an indication of availability of the actuator for remote control When the selector switch is placed in the Remote mode and if there are no alarms present that prevent operation the Monitor Relay is energized If an alarm occurs or the selector switch is moved from the Remote position the rel...

Page 28: ...FF Stop return position Stop movement Prevents motor operation REMOTE Auto Clockwise Remote control Allows control from remote location LOCAL Hand Counter clockwise Hand Operation Allows Control from the local control knob or the control knob of the RDM if connected SELECTOR KNOB left while selector is in LOCAL hand mode ROTATE FUNCTION RESULTS Spring return Neutral position No operation Releases ...

Page 29: ...nd release when the desired position is reached When using jog for calibrating the actuator always stop short of the desired port and use the hand wheel to complete accurate positioning to center of the port To move only to the next port momentarily rotate the control knob in the clockwise direction to the Port position and release To Stop or prevent actuator movement move Selector knob to the OFF...

Page 30: ...t unattended while the selector switch is in Remote mode The display will blank out after 3 minutes when left unattended while the selector switch is in Local mode The display will not blank out while in setup mode When selected display blanking applies to both local LDM and remote RDM displays Alarms Display When an alarm occurs it is automatically displayed by the two character LED display The y...

Page 31: ... next section of this manual If the system is configured for Modbus networking the PC may be connected to the local area network at any location in the network after disconnecting the Host system communication The MPFS factory uses this software to configure and calibrate the MPA and saves the configuration to a mpa file by MPFS serial number Should loss of factory configuration or port calibratio...

Page 32: ...ay not be changed by the user If connected to a Modbus local area network the baud rate and slave address configured for the actuator must be known in order to setup the computer communication port Default configuration for the MPA network port is 19 200 baud and default address is 99 Select the configured Com Port in Navigation Pane and Right Click to Scan for Devices Set address and Start Scan W...

Page 33: ... Tab allows unused unconnected Ports of the MPFS to be bypassed If a pipeline is not connected to any one or more ports or if it is desirable to skip any one or more ports click on the Delete Port number The deleted ports will be skipped when a next port command is issued in either local or remote control modes Notice When configuration changes are made clicking the Blue arrows Writes the configur...

Page 34: ...is selected it must be a port without piping connected and must be fitted with a blind cover to allow for future seal inspection and visual port alignment Selecting a new home port will cause the MPA to recalculate all calibration parameters based on the factory calibration and store the new values to EEPROM Home port may be identified as either Port 0 or Port 8 The desired designation may be sele...

Page 35: ...utton on the Menu Bar Select the Home Port Calibration as shown in Figure 15 To avoid accidental setting of a new home port the user is required to enter a passcode of 43 to gain access A Pop Up will appear as shown in figure 16 providing a warning and allow entry of the passcode The Port Raw Value should be displayed in the Home Port Calibration Box Select Calibrate Home Port and review the value...

Page 36: ...precise MPFS port alignment the factory calibrates each actuator to each of the ports of the mated MPFS These items are in the mpa configuration file saved by the Factory and can be loaded to or saved from a PC during any service or CPU replacement The calibrated values are displayed on the Port Calibration screen and may be compared to the current position Encoder Feedback to determine accuracy W...

Page 37: ... the electronics the Motor Type stored in the EEPROM will be examined If a new HEX file was just downloaded it will not yet have a Motor Type it will be ZERO When firmware sees that the Motor Type is ZERO firmware will immediately go to the display entry in the Factory Setup Menu for Motor Type The user will NOT have to move the left control knob back and forth to go to Setup Mode or enter a passc...

Page 38: ... LDM or combined logic of both LDM and RDM selector switches Monitor provides a snapshot of the active conditions and and Logs displays the last 9 Alarms At Port displays the port number position of the actuator and whether the MPA is at the port within 1 degree or within 2 degrees Torque is displayed as percentage of the full torque rating of the actuator Torque is displayed from 10 to 99 in 1 in...

Page 39: ...viding Host ESD It also includes a tab for Alarm Status Valve Control can be used to command the actuator to go to the next port or go to a desired port number Go to Port is the new setpoint in the range of 0 to 8 for the 8 ports including the Home Port Based on selections for general display preferences in DCMLink Setup the Dashboard can display Digital indication of Setpoint Port Position and To...

Page 40: ...than 3 seconds The display module will flash the 3 amber LOR selector LED s when the SETUP mode is enabled Figure 28 SELECTOR KNOB right SETUP FUNCTION RESULTS OFF Stop return position Neutral position Allows entry to SETUP mode Completes NEXT or BACK entry cycle except when knob is held for scrolling through various menus Clockwise REMOTE Auto NEXT Advances to the next menu item Displayed data is...

Page 41: ...H menu will alternately display a value of 0 or 1 Use the Control Knob up or down to change the selection from 0 to 1 or 1 to 0 If display of the alarm history is desired then the value must be 1 When AH with a value of 1 is displayed use the Selector Knob REMOTE NEXT to advance through the alarms If it is desirable to skip the alarm history and advance to the setup menus use the control knob to s...

Page 42: ...st passcode Rotate the selector knob clockwise to advance to the next display P2 The display will alternate between P2 and value of the second passcode default is 00 If the passcode has been changed rotate the control knob clockwise to increment the display to the correct second passcode 3 Repeatedly cycle the selector knob clockwise to advance to the next menu item until C2 is displayed This is t...

Page 43: ...2 19200 3 38400 2 C5 Network Parity 0 2 0 None 1 Odd 2 Even 0 C6 Network Stop Bits 1 2 1 1 Stop bit 2 2 Stop bits 1 C7 Torque Spring Factor 0 81 None 81 C8 Disable Jog Control 0 1 0 No 1 Yes 1 C9 Disable Display Timeout 0 1 0 No 1 Yes 1 CA Home Port Number 0 or 8 0 1 0 0 1 8 0 HP Home Port User selected 0 7 Port No 1 7 0 HC Accept Home Port Calibration 0 or 43 0 No 43 Yes 0 d1 Delete port 1 0 1 0 ...

Page 44: ...or is wired to turn in the wrong direction 3 Self detected wiring fault Emergency Shut Down LE 4 Host transmitted ESD command Emergency Shut Down LE 5 Lost Phase pertains to a three phase AC motor type PH 6 Motor has over heated or overload relay trip Motor overload OL 7 Stall Alarm No motor movement after excess time of power applied SA 8 Lost Control Voltage Loss of power for motor control LC 9 ...

Page 45: ...sed in this application All memory maps shown are zero based i e register 1 holding register 40002 reading Input Bit 0 using FC02 10001 Discrete Input Map Valve Status and Alarms Bit Input 0 16 At commanded port within 1 degree 1 17 At commanded port within 2 degrees 2 18 Flow selector moving 3 19 Wrong direction alarm 4 20 Selector switch Local Manual Mode 5 21 Selector switch Remote Auto Mode 6 ...

Page 46: ...shown for the input map 11 Port position Setpoint 0 7 or 1 8 Data must be a single digit between 0 and 7 or 1 and 8 depending on Home configuration See CA Home port number on page 38 MPA returns 255 0xFF in register 11 when the commanded port is reached 12 Field diagnostic code 0 28 See Fd Fault Codes on page 22 13 Raw 12 bit position encoder value 0 4095 14 Port position 0 4095 15 Torque 0 4095 C...

Page 47: ... Out_D 16 At port within 1 degree 1 17 At port within 2 degrees 2 18 Flow selector moving 4 19 Wrong direction alarm 5 Modbus Discrete Input Map Actuator Status Channel 5 Note Channel 5 has only 1 discrete value and depends upon Selector Switch position DI PV Out_D Input AUTO OFF LOCAL 20 SS Local Manual 3 Selector Switch Off 2 21 SS Remote Auto 0 22 Over torque alarm 56 58 59 23 Stop between port...

Page 48: ... 218 Only values read from these registers shall be written to them The purpose of these registers is to allow the network host to store the port calibration values and then write them back to the actuator in case of replacement of the CPU module Note The network host may write a Port Position Setpoint to Channel 3 SP OUT as a 12 bit unsigned integer analog value corresponding to 0 to 8 where the ...

Page 49: ...ot used Not used 1 2 Not used Not used Not used Not used Host ESD Command Go to Next Port Not used Not used 2 3 Flow Selector Port Position Setpoint 0 7 or 1 8 Single Byte 2 4 3 5 Not used 3 6 Input Data Location Bit Word Byte 7 6 5 4 3 2 1 0 1 1 Not used Not used Not used Not used Not used Actuator Fail Alarm 1 2 Not used Not used Not used Host ESD Monitor Not used 2 3 Unit Alarm Not used Local E...

Page 50: ...1 1 Not used Host ESD Command Go to Next Port Not used 2 Not used 2 3 Flow Selector Port Position Setpoint 0 7 or 1 8 Single Byte 4 3 5 Not used 6 Input Data Location Bit Word Byte 7 6 5 4 3 2 1 0 1 0 Not used Not used Not used Not used Not used Not used Not used 1 Not used Not used Not used Not used Not used 2 2 Stopped Between Ports Over Torque Alarm Selector Remote Auto Selector Local Manual Wr...

Page 51: ...Instruction Manual D104239X012 Multiport Flow Selector January 2019 51 Figure 30 ...

Page 52: ...Instruction Manual D104239X012 Multiport Flow Selector January 2019 52 Figure 31 Wiring Diagram Three Phase Power ...

Page 53: ...Instruction Manual D104239X012 Multiport Flow Selector January 2019 53 Figure 32 Wiring Diagram Single Phase Power ...

Page 54: ...Instruction Manual D104239X012 Multiport Flow Selector January 2019 54 Figure 33 Wiring Diagram 24VDC Power ...

Page 55: ...Instruction Manual D104239X012 Multiport Flow Selector January 2019 55 ...

Page 56: ...ich are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2018 2019 Fisher Controls International LLC All rights reserved Fisher and Bettis are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson log...

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