background image

Instruction Manual

D103643X012

DFA Desuperheater

August 2013

4

Installation

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.
Personal injury or equipment damage caused by sudden release of pressure may result if the desuperheater is installed

where service conditions could exceed the limits of the pressure class noted on the nameplate. To avoid such injury or

damage, provide a relief valve for over pressure protection as required by government or accepted industry codes and

good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

Table 2. Desuperheater Connection Size

Design

Steam Line Size, NPS

Steam Line Connection

Size, NPS

ASME Pressure Rating Raised-Face Flange(1)

DFA

8 - 60

3 or 4

CL150-2500

1. Other standard flanges and connections are also available.

Table 3. Available Valve Connections

Valve Inlet Size, NPS

ASME Pressure Rating Raised-Face

Flange(2)

Connection

Inlet

(1,2,3)

Outlet

(1,2)

1,1-1/2, and 2

CL150-2500

RF, RTJ, BW, and SW

RF

1. End connection style abbreviations: RF-Raised Face, RTJ-Ring Type Joint, BW-Butt weld, SW-Socket Weld.

2. EN (or other valve body material) ratings and end connections can usually be supplied; consult your Emerson Process Management sales office.

3. Socket weld available on NPS 1, 1-1/2, and 2 only.

Table 4. Fisher DFA Dimensions

DESUPERHEATER BODY FLANGE

(1)

E

INLET CENTERLINE TO OUTLET FLANGE FACE

(2)

F

INLET FLANGE FACE TO OUTLET CENTERLINE

(2)

Size, NPS

Pressure Rating

mm

Inches

mm

Inches

3 and 4

CL150-1500

152

6

229

9

CL2500

178

7

241

9.5

1. The NPS 4 DFA requires a 4.00 inch minimum mounting I.D. Contact your Emerson Process Management sales office for NPS 3 DFA minimum mounting I.D.

2. For different centerline to flange face distances Contact your Emerson Process Management sales office.

Table 5. Fisher DFA Installation Dimensions

DESUPERHEATER

BODY FLANGE SIZE,

NPS

(“D” DIMENSION)

PIPE LINE

(“B” DIMENSION)

INSERTION LENGTH

(“T” DIMENSION)

T-HEIGHT

Size, NPS

mm

Inch

mm

Inch

3 and 4

8

332

13.00

222

8.75

10

358

14.25

222

8.75

12

384

15.25

222

8.75

14

400

15.75

222

8.75

16

425.4

16.75

222

8.75

18

451

17.50

216

8.50

20

477

17.75

222

8.75

22

502

17.75

222

8.75

24

527

17.75

222

8.75

30

600

17.63

219

8.63

Summary of Contents for Fisher DFA

Page 1: ... and follow all the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding Description The Fisher DFA desuperheater flexible architecture figure 1 incorporates both a water control element and a variable geometry mechanically atomized self contained desuperheater fo...

Page 2: ...rcentage 5 Cavitrol III Linear Micro Flat Linear Flow Direction Standard Cage Micro Flat Flow down Cavitrol III Cage Flow down Bonnet Style and Mounting 1 Standard Bonnet Yoke Temperature Limit Standard bonnet with cast iron yoke is limited to 537_C 1000_F Packing Arrangements J Single J Double and J Leakoff standard graphite packing or optional J ENVIRO SEAL and J HIGH SEAL packing systems See bu...

Page 3: ...ater nozzle styles the spraywater quantity is controlled by internal control valve which responds to signals received from the temperature control system The water enters the main tube of the desuperheater passes through the spray nozzle and discharges into the steam line as a fine atomized spray see figure 4 Each particular nozzle or set of nozzles in the sprayhead is tailored to meet a specific ...

Page 4: ...et Size NPS ASME Pressure Rating Raised Face Flange 2 Connection Inlet 1 2 3 Outlet 1 2 1 1 1 2 and 2 CL150 2500 RF RTJ BW and SW RF 1 End connection style abbreviations RF Raised Face RTJ Ring Type Joint BW Butt weld SW Socket Weld 2 EN or other valve body material ratings and end connections can usually be supplied consult your Emerson Process Management sales office 3 Socket weld available on N...

Page 5: ...ommended Failure to do so may result in clogging of the desuperheater by solid particles thus hampering temperature control of the steam 3 A minimum straight run of pipe is required downstream of the desuperheater to ensure complete vaporization of cooling water Consult the desuperheater certified drawing for the required distance of straight pipe 4 The temperature sensor should be mounted accordi...

Page 6: ...er D Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment D Check with your process or safety engineer for any additional measures that must be taken to protect against process media When subjected to normal operating conditions it is possible that wear blockage and or weld fatigue will occur to the desuperheater body or nozzle assembly During r...

Page 7: ...rnate similar pressure water line to the unit If this spray pattern is not present replacement is recommended 3 Grind off the tack welds holding the nozzle in place Apply a penetrant type thread lubricant and allow to soak prior to unscrewing the nozzle Using the provided flats on the side of the spray head unscrew the nozzle 4 Grind excess tack weld material off of both the nozzle and desuperheat...

Page 8: ...eeler gauge to measure the distance between the nozzle body near the water injection ports to the side of the spring casing as outlined in figure 4 This measurement must match the factory set plug travel for the corresponding nozzle type as shown in table 7 10 Inspect nozzle threads for damage and clean if needed if damage is present nozzle replacement will be necessary 11 Rinse both the desuperhe...

Page 9: ... setpoint is not reached Check water source availability and pressure Temperature setpoint is not reached Check nozzle s for plugging Temperature setpoint is not reached Make sure that steam saturation pressure is not above setpoint Temperature setpoint is not reached Check to ensure full actuator stroke is reached on the spraywater control valve Temperature setpoint is not reached Check for prope...

Page 10: ...r when contacting your Emerson Process Management sales office for technical assistance When ordering numbers for each part required the key numbers on figure 7 can be used to help in part identification WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher valve because they may voi...

Page 11: ...150 CL1500 12B4275X042 Table 10 Bonnet Parts VALVE SIZE NPS CLASS BULLETIN INSTRUCTION MANUAL 1 1 1 2 and 2 CL150 CL600 EA 1 1 1 2 and 2 CL900 CL2500 HPA Table 11 Trim Parts VALVE SIZE NPS CLASS BULLETIN INSTRUCTION MANUAL 1 1 1 2 and 2 CL150 CL600 EA 1 1 1 2 and 2 CL900 CL2500 HPA Table 12 Fisher DFA Weights 1 OUTLET CONNECTION INLET CONNECTION CLASS APPROXIMATE WEIGHT kg lbs 3 1 600 128 283 1500...

Page 12: ... All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice E 2013 Fisher Controls International LLC All rights reserved Fisher is a mark owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Mana...

Reviews: