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C

O

M

P

INLET PRESSURE

OUTLET PRESSURE

ATMOSPHERIC PRESSURE

TANK PRESSURE

VACUUM PRESSURE

PRE-EXPANSION PRESSURE

INTERMEDIATE BLEED PRESSURE

PILOT SUPPLY PRESSURE

INTERMEDIATE PRESSURE

LOADING PRESSURE

PUMP PRESSURE

BYPASS PRESSURE

BACK PRESSURE

INLET PRESSURE

OUTLET PRESSURE

ATMOSPHERIC PRESSURE

VACUUM PRESSURE

PRE-EXPANSION PRESSURE

INTERMEDIATE BLEED PRESSURE

PILOT SUPPLY PRESSURE

INTERMEDIATE PRESSURE

PILOT SUPPLY PRESSURE

VACUUM PRESSURE

TANK PRESSURE

VAPOR PRESSURE

LOADING PRESSURE

BYPASS PRESSURE

BACK PRESSURE

PUMP PRESSURE

BOOST PRESSURE

EXHAUST

PILOT LOADING PRESSURE

VENT HEADER PRESSURE

INLET BLEED PRESSURE

RELIEF PRESSURE

RELIEF PRESSURE

BOOST PRESSURE

MONITOR MOVING PRESSURE

STABILIZED PRESSURE

INLET BLEED PRESSURE

INITIAL STEP-DOWN PRESSURE

OUTLET PRESSURE (WHEN LOADING PRESSURE IS EQUAL TO OR GREATER THAN SETPOINT)

!

TYPE MR98H

TYPE 63EG

FIXED RESTRICTION

CONTROL LINE

(MUST BE AT LEAST 

3/8 IN. / 9.5 

mm TUBING)

PILOT EXHAUST

(PIPE DOWNSTREAM 

IF MINIMUM DIFFERENTIAL 

IS MET)

A6926_2

INLET PRESSURE

OUTLET PRESSURE

LOADING PRESSURE

ATMOSPHERIC PRESSURE

Note: On an actual Type 63EG-98HM, the pilot spring case points downstream.

Principle of Operation

As long as inlet pressure remains below set pressure, 

the pilot control spring keeps the pilot valve plug 

closed (Figure 2). This pressure provides the loading 

pressure to help the main valve spring keep the main 

valve plug tightly shutoff. 

An inlet pressure rise above the set pressure 

overcomes the pilot control spring and opens the 

pilot valve plug. Loading pressure bleeds out the pilot 

exhaust faster than it can be replaced through the pilot 

restriction. This permits inlet pressure to unbalance 

the main valve plug and open the main valve. As inlet 

pressure drops below set pressure, the pilot control 

spring closes the pilot valve plug. Loading pressure 

again builds up to close the main valve plug.

WARNING

Installation

Personal injury, equipment damage or 

leakage due to escaping gas (or liquid) 

or bursting of pressure-containing 

parts may result if the relief valve is 

installed where its capabilities can be 

exceeded or where conditions exceed 

any ratings of the adjacent piping or 

piping connections. To avoid this, install 

a Type 63EG-98HM relief valve where:

•  Service conditions are within unit 

capabilities (including those given in 

the Specifications section)

•  Service conditions are within applicable 

codes, regulations or standards 

Additionally, physical damage to the 

relief valve could break the pilot off the 

main valve, causing personal injury and 

property damage due to escaping gas (or 

liquid). To avoid such injury or damage, 

install the unit in a safe location.

Figure 2. 

Operational Schematic

3

Type 63EG-98HM

Summary of Contents for Fisher 63EG-98HM

Page 1: ...condition may result in equipment damage or personal injury Use qualified personnel when installing operating and maintaining the Type 63EG 98HM Pilot Operated Relief Valve or Backpressure Regulator Figure 1 Type 63EG 98HM Pilot Operated Relief Valve or Backpressure Regulator Introduction Scope of the Manual This manual describes and provides instructions and a parts list for the Type 63EG 98HM re...

Page 2: ...and any applicable standard limitation should not be exceeded 3 Fluorocarbon FKM diaphragm is limited to 300 psig 20 7 bar 4 Set pressure is defined as the pressure at which the pilot starts to discharge 5 Special low temperature constructions for process temperatures between 76 to 104 F 60 to 40 C are available by request The low temperature construction passed Emerson laboratory testing for lock...

Page 3: ...e pilot exhaust faster than it can be replaced through the pilot restriction This permits inlet pressure to unbalance the main valve plug and open the main valve As inlet pressure drops below set pressure the pilot control spring closes the pilot valve plug Loading pressure again builds up to close the main valve plug WARNING Installation Personal injury equipment damage or leakage due to escaping...

Page 4: ... Call a qualified personnel when installing operating and maintaining relief valves and backpressure regulators Before installing inspect the main valve pilot and tubing for any shipment damage or foreign material that may have collected during crating and shipment Make certain the body interior is clean and the pipelines are free of foreign material Apply pipe compound only to the external pipe t...

Page 5: ... the main valve and pilot WARNING Maintenance Relief valve and backpressure regulator parts are subject to normal wear and must be inspected and replaced as necessary The frequency of inspection and replacement of parts depends upon the severity of service conditions or the requirements of local state and federal regulations Due to the care Emerson takes in meeting all manufacturing requirements h...

Page 6: ...nge and valve body side tappings 4 Remove the upside down body flange key 2 if it was anchored on the body Lightly lubricate the cage seating surfaces of the valve body web and the body flange Install the body flange on the body key 1 and secure it evenly with the cap WARNING 1 Screws or stud bolts key 3 Install the pilot and its pipe nipple and connect the pilot tubing 2 Install the spring key 9 ...

Page 7: ... 11 and onto the body key 1 Tighten the cap screws key 16 finger tight only 12 To ensure proper slack in the diaphragm key 12 apply some spring compression by turning the adjusting screw key 15 clockwise Finish tightening the cap screws key 16 with 10 to 13 ft lbs 13 56 to 17 63 N m of torque Table 5 Type 63EG Main Valve Body Part Numbers Key 1 BODY MATERIAL END CONNECTION STYLE PART NUMBER NPS 2 ...

Page 8: ...able 6 11 Cage NPS 2 DN 50 body 316 Stainless steel Linear Cage 34B5838X012 416 Stainless steel Whisper Trim Cage 24A5707X012 316 Stainless steel Whisper Trim Cage 24A5707X022 NPS 3 DN 80 body 316 Stainless steel Linear Cage 34B5839X012 416 Stainless steel Whisper Trim Cage 24A5708X012 316 Stainless steel Whisper Trim Cage 24A5708X042 NPS 4 DN 100 body 316 Stainless steel Linear Cage 34B5840X012 4...

Page 9: ...012 Perfluoroelastomer FFKM 1F2629X0042 Ethylenepropylene EPR 1F2629X0032 24 Drive Screw 4 required 1A368228982 25 Flow Arrow Key Description Part Number 26 Nameplate 27 Travel Indicator Plug Steel NPS 2 3 and 4 DN 50 80 and 100 bodies 17B4894X012 NPS 6 DN 150 17B4893X032 Stainless steel NPS 2 3 and 4 DN 50 80 and 100 bodies 17B4894X022 NPS 6 DN 150 body 17B4893X032 29 Hex Nut for stainless steel ...

Page 10: ...2 302 Stainless steel ERCA00496A0 13 Nameplate 14 Diaphragm Protector PTFE if required 11A5136X012 Key Description Part Number 15 Adjusting Screw Use with all other springs GF05553X012 Use with 150 to 375 psig 10 3 to 25 9 bar spring ERAA02340A0 16 Cap Screw 8 required Steel ERCA00100A0 Stainless steel ERCA00100A1 17 Jam Nut Steel ERCA00380A0 18 Drive Screw 4 required ERAA01884A0 24 Machine Screw ...

Page 11: ... 27 36 34 35 37 35A3174 A A2812 4 24 15 26 11 2 12 21 1 27 16 9 31 20 13 14 17 3 24 25 Figure 4 Type 63EG Main Valve FIXED RESTRICTION CONTROL LINE CONNECTION EXHAUST Figure 5 Type 63EG Main Valve Trim Package Figure 6 Type 63EG 98HM Mounting Parts 11 Type 63EG 98HM ...

Page 12: ...gement Regulator Technologies Inc does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Emerson Process Management Regulator Technologies Inc product remains solely with the purchaser APPLY 1 T THREAD LOCKER L1 GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O RINGS L2 ANTI SEIZE COMPOUND L4 GRAPHITE SEALANT FOR...

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