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W3012-1

W2772-1

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Figure 3.

 Easy Trim Maintenance

REPLACING ENTIRE TRIM PACKAGE

REPLACING TRIM PARTS ON SITE 

USING BODY AS HOLDING FIXTURE

1. 

Handle or similar tool may be inserted into the orifice 

slots (Figure 3) and a strap wrench may be wrapped 

around the cage or a soft bar may be inserted 

through the windows of a standard cage. To remove 

the piston ring (key 14) and/or plug O-ring (key 20), 

remove the valve plug (key 16) from the body flange, 

insert a screw-driver into the pre-cut fold over area of 

the piston ring and unfold the piston ring. 

2.  Replace parts such as the gasket (key 4) and 

cage O-ring (key 17) if worn or damaged, making 

sure that if the port seal (key 12) and upper seal 

(key 15) were removed they are installed in their 

retaining slots with the grooved sides facing out. 

Lightly lubricate seating surfaces and parts as 

necessary for ease of installation. For proper 

operation, a Type 63EG valve plug must have pipe 

plugs (key 31) installed in all four balancing ports. 

3.  Install the plug O-ring (key 20) and piston ring 

(key 14) onto the valve plug (key 16). Insert the 

valve plug into the body flange (key 2), install the 

cage (key 11) plus upper seal (key 15) and cage 

O-ring (key 17) into the body flange and then install 

the seat ring (key 13) plus port seal (key 12) into 

the cage. Use the valve body as a holding fixture 

during this step as shown in Figure 3 and insert a 

wrench handle or similar tool into the orifice slots for 

leverage when tightening the orifice and cage. 

Note 

When installing the trim package, align the 

body flange and valve body side tappings. 

4. 

Remove the upside-down body flange (key 2) if 

it was anchored on the body. Lightly lubricate the 

cage seating surfaces of the valve body web and 

the body flange. Install the body flange on the 

body (key 1) and secure it evenly with the cap 

WARNING

1.  Screws or stud bolts (key 3). Install the pilot and its 

pipe nipple and connect the pilot tubing. 

2. 

Install the spring (key 9) and place the flange O-ring 

(key 21) on the flange plug (key 27). Install the flange 

plug; if necessary, compress the spring enough to 

ensure secure engagement of plug and body flange 

threads before final tightening of the plug. 

Type MR98H Pilot

To avoid personal injury, property 

damage or equipment damage caused 

by sudden release of pressure or 

uncontrolled process fluid, do not 

attempt any maintenance or disassembly 

without first isolating the regulator 

from system pressure and relieving all 

internal pressure from the  regulator.
Relief valves or regulators that have been 

disassembled for repair must be tested 

for proper operation before being returned 

to service. Only parts manufactured by 

Emerson should be used for repairing 

Fisher™ relief valves and regulators.

Due to normal wear and damage that may occur from 

external sources, relief valve parts such as the O-rings, 

gaskets, diaphragm, orifice and valve plug should be 

inspected periodically and replaced as necessary. The 

frequency of inspection and replacement depends upon 

the severity of service conditions or the requirements of 

state and federal laws.
The following instructions explain the disassembly of 

the Type MR98H relief or backpressure pilot. Lightly 

apply a good quality lubricant when reassembling. Key 

numbers are referenced in Figure 7.

6

Type 63EG-98HM

Summary of Contents for Fisher 63EG-98HM

Page 1: ...condition may result in equipment damage or personal injury Use qualified personnel when installing operating and maintaining the Type 63EG 98HM Pilot Operated Relief Valve or Backpressure Regulator Figure 1 Type 63EG 98HM Pilot Operated Relief Valve or Backpressure Regulator Introduction Scope of the Manual This manual describes and provides instructions and a parts list for the Type 63EG 98HM re...

Page 2: ...and any applicable standard limitation should not be exceeded 3 Fluorocarbon FKM diaphragm is limited to 300 psig 20 7 bar 4 Set pressure is defined as the pressure at which the pilot starts to discharge 5 Special low temperature constructions for process temperatures between 76 to 104 F 60 to 40 C are available by request The low temperature construction passed Emerson laboratory testing for lock...

Page 3: ...e pilot exhaust faster than it can be replaced through the pilot restriction This permits inlet pressure to unbalance the main valve plug and open the main valve As inlet pressure drops below set pressure the pilot control spring closes the pilot valve plug Loading pressure again builds up to close the main valve plug WARNING Installation Personal injury equipment damage or leakage due to escaping...

Page 4: ... Call a qualified personnel when installing operating and maintaining relief valves and backpressure regulators Before installing inspect the main valve pilot and tubing for any shipment damage or foreign material that may have collected during crating and shipment Make certain the body interior is clean and the pipelines are free of foreign material Apply pipe compound only to the external pipe t...

Page 5: ... the main valve and pilot WARNING Maintenance Relief valve and backpressure regulator parts are subject to normal wear and must be inspected and replaced as necessary The frequency of inspection and replacement of parts depends upon the severity of service conditions or the requirements of local state and federal regulations Due to the care Emerson takes in meeting all manufacturing requirements h...

Page 6: ...nge and valve body side tappings 4 Remove the upside down body flange key 2 if it was anchored on the body Lightly lubricate the cage seating surfaces of the valve body web and the body flange Install the body flange on the body key 1 and secure it evenly with the cap WARNING 1 Screws or stud bolts key 3 Install the pilot and its pipe nipple and connect the pilot tubing 2 Install the spring key 9 ...

Page 7: ... 11 and onto the body key 1 Tighten the cap screws key 16 finger tight only 12 To ensure proper slack in the diaphragm key 12 apply some spring compression by turning the adjusting screw key 15 clockwise Finish tightening the cap screws key 16 with 10 to 13 ft lbs 13 56 to 17 63 N m of torque Table 5 Type 63EG Main Valve Body Part Numbers Key 1 BODY MATERIAL END CONNECTION STYLE PART NUMBER NPS 2 ...

Page 8: ...able 6 11 Cage NPS 2 DN 50 body 316 Stainless steel Linear Cage 34B5838X012 416 Stainless steel Whisper Trim Cage 24A5707X012 316 Stainless steel Whisper Trim Cage 24A5707X022 NPS 3 DN 80 body 316 Stainless steel Linear Cage 34B5839X012 416 Stainless steel Whisper Trim Cage 24A5708X012 316 Stainless steel Whisper Trim Cage 24A5708X042 NPS 4 DN 100 body 316 Stainless steel Linear Cage 34B5840X012 4...

Page 9: ...012 Perfluoroelastomer FFKM 1F2629X0042 Ethylenepropylene EPR 1F2629X0032 24 Drive Screw 4 required 1A368228982 25 Flow Arrow Key Description Part Number 26 Nameplate 27 Travel Indicator Plug Steel NPS 2 3 and 4 DN 50 80 and 100 bodies 17B4894X012 NPS 6 DN 150 17B4893X032 Stainless steel NPS 2 3 and 4 DN 50 80 and 100 bodies 17B4894X022 NPS 6 DN 150 body 17B4893X032 29 Hex Nut for stainless steel ...

Page 10: ...2 302 Stainless steel ERCA00496A0 13 Nameplate 14 Diaphragm Protector PTFE if required 11A5136X012 Key Description Part Number 15 Adjusting Screw Use with all other springs GF05553X012 Use with 150 to 375 psig 10 3 to 25 9 bar spring ERAA02340A0 16 Cap Screw 8 required Steel ERCA00100A0 Stainless steel ERCA00100A1 17 Jam Nut Steel ERCA00380A0 18 Drive Screw 4 required ERAA01884A0 24 Machine Screw ...

Page 11: ... 27 36 34 35 37 35A3174 A A2812 4 24 15 26 11 2 12 21 1 27 16 9 31 20 13 14 17 3 24 25 Figure 4 Type 63EG Main Valve FIXED RESTRICTION CONTROL LINE CONNECTION EXHAUST Figure 5 Type 63EG Main Valve Trim Package Figure 6 Type 63EG 98HM Mounting Parts 11 Type 63EG 98HM ...

Page 12: ...gement Regulator Technologies Inc does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Emerson Process Management Regulator Technologies Inc product remains solely with the purchaser APPLY 1 T THREAD LOCKER L1 GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O RINGS L2 ANTI SEIZE COMPOUND L4 GRAPHITE SEALANT FOR...

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