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Emerson EV2000 Series, User Manual

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22      Chapter 3  Installation and Wiring 

EV2000 Series Universal Variable Speed Drive    User Manual 

3. Input/Output Terminals in Main Circuit 

1) Applicable models: 
EV2000-4T0055G/0075P~EV2000-4T0150G/0185P 

R   S   T   P1 (+) PB (-)  U   V   W  PE 

POWER SUPPLY                                                            MOTOR 

 

Table 3-3 Terminals of main circuit 

 Terminals 

Function 

R, S, T 

3-phase 380V AC supply input terminals

P1, (+) 

Reserved terminals for DC reactor, 
connected with copper bar before 
delivery. 

(+), PB 

Reserved terminals for braking resistor 

(-) 

Output terminal for DC Minus Bus 

U, V, W 

3-phase AC output terminals 

PE Earth 

terminal 

 

 Notes: 

Terminals PB of EV2000-4T0110G/0150P and 

EV2000-4T0150G/0185P are suspended. 

2) Applicable models: 
EV2000-4T0185G/0220P~EV2000-4T0450G/0550P 

R

S

T

POWER SUPPLY

P1

(+) (-)

U

V

W

PE

MOTOR

P

 

Table 3-4 Terminals of main circuit 

 Terminals 

Function 

R. S. T 

3-phase 380V AC supply input 
terminals 

P 

Positive pole of the rectifying bridge 

P1, (+) 

Reserved terminals for DC reactor, 
connected by copper bar before 
delivery 

(-) 

Output terminal for DC Minus Bus 

U. V. W 

3-phase AC output terminals 

PE 

Earth terminal 

3) Applicable models: 
EV2000-4T0550G. EV2000-4T0750P 

 

(-)    (+)    P1        R      S      T 

POWER SUPPLY   

Top

：

 

    U      V      W    PE 

MOTOR 

Bottom

：

 

 

 
 

Table 3-5 Terminals of main circuit 

Terminal

Function 

R, S, T 

3-phase 380V AC supply input terminals 

P1, (+) 

Reserved terminals for DC reactor 

(-) 

Output terminal for DC Minus Bus 

U, V, W 

3-phase AC output terminals 

PE 

Earth terminal 

4) Applicable models: 
EV2000-4T0750G~EV2000-4T2200G 
EV2000-4T0900P~EV2000-4T2800P 

 

R   S   T 

POWER SUPPLY   

Top

：

    U      V      W    P1    (+)    (-)    PE

MOTOR 

Bottom

：

 

 

Table 3-6 Terminals of main circuit 

 Terminals

Function 

R. S. T 

3-phase 380V AC supply input 
terminals 

P1. (+) 

Reserved terminals for DC reactor 

(-) 

Output terminal for DC Minus Bus 

U. V. W 

3-phase AC output terminals 

PE Earth 

terminal 

3.3.2  Wiring of Control Circuit 

1. Terminals and jumpers of control board 

Locations of terminals CN5, CN6 and CN7 and jumpers 
CN10, CN14, CN16 and CN17 are shown in Fig. 3-. 
Terminal functions are given in Table 3-6. Refer to table 
3-7 for the functions and settings of jumpers. Wire the 
terminals and set the jumpers correctly before using the 
Drive. It is recommended to use cables bigger than 
1mm

2

 to connect to the terminals. 

Summary of Contents for EV2000 Series

Page 1: ...es office or service center Copyright 2005 by Emerson Network Power Co Ltd All rights reserved The contents in this document are subject to change without notice Emerson Network Power Co Ltd Address No 1 Kefa Rd Science Industry Park Nanshan District 518057 Shenzhen China Homepage www emersonnetworkpower com cn Customer Service Hotline 86 755 86010581 Complaint Hotline 86 755 86010800 E mail suppo...

Page 2: ......

Page 3: ...nd Installation of Operation Panel 15 3 2 2 Removing and Mounting of Cover 16 3 3 Wire Connections of Drive 17 3 3 1 Wire Connections of Main Terminals 17 3 3 2 Wiring of Control Circuit 22 3 4 Installation Methods Compliant With EMC Requirements 31 3 4 1 Noise Suppressing 31 3 4 2 Field Wire Connections 32 3 4 3 Earthing 33 3 4 4 Installation Requirements of Relay Contactor and Electro magnetic B...

Page 4: ...5 11 Reserved Group FA 76 5 12 Communication Parameters Group FF 76 5 13 Motor Parameters Group FH 77 5 14 Protective Function Group FL 78 5 15 Drive Parameters Group Fn 81 5 16 Protection of Parameters FP 81 Chapter 6 Troubleshooting 83 Chapter 7 Maintenance 88 7 1 Daily Maintenance 88 7 2 Periodical Maintenance 88 7 3 Replacing Wearing Parts 89 7 4 Storage 89 7 5 Warranty 89 Appendix 1 Parameter...

Page 5: ... correct installation and operation of the drive please read this manual carefully before starting the drive and keep it in a safe place Unpacking Inspection Upon unpacking please check for Any damage occurred during transportation Check whether the rated values on the nameplate of the drive are in accordance with your order Our product is manufactured and packed at factory with great care If ther...

Page 6: ...ower cables must be bound with insulation tapes Attention Don t carry the drive by its cover The cover cannot support the weight of the drive and may drop Please install the drive on a strong support failing which the drive may fall off Don t install the drive in places where water pipes may leak onto it Don t allow screws washers and other metal foreign matters to fall inside the drive otherwise ...

Page 7: ...nce It should not be less than 5MΩ Motor Mega Ohm Meter Earthing conductor Fig 1 1 Checking the insulation of motor 1 3 2 About Variable Speed Drive Varistors or Capacitors Used to Improve the Power Factor Don t connect any varistor or capacitor to the output terminals of the drive because the drive s output voltage waveform is pulse wave otherwise tripping or damaging of components may occur in a...

Page 8: ...titude greater than 1000m This is because the cooling effect of Drive is deteriorated due to the thin air as shown in Fig 1 3 that indicates the relationship between the elevation and rated current of the Drive 100 90 80 1000 4000 3000 2000 m Iout Fig 1 3 Derating Drive s output current with altitude 1 4 Disposing Unwanted Drive When disposing the Drive pay attention to the following factors The c...

Page 9: ...curve mode set by user and 3 kinds of torque derating modes 2 0 order 1 7 order and 1 2 order Acc Dec curve 3 modes linear Acc Dec S ramp Acc Dec and auto Acc Dec Acc Dec time maximum 60 hours and unit second or minute are settable DC injection braking Initial frequency of DC injection braking process 0 20 60 00Hz braking time 0 0 30 0s braking current Type G 0 0 100 0 Type P 0 0 80 0 Jog Range of...

Page 10: ...tput Analog output terminals 2 analog outputs of 0 4 20mA and 0 2 10V selectable Be able to output signals like reference frequency and output frequency Operation panel LED display Be able to display about 20 kinds of parameters such as frequency setting output frequency output voltage and current etc LCD display Optional Chinese English display Parameter copy Fast parameter copy can be realized b...

Page 11: ... 0370P1 40 50 62 76 60 75 30 37 EV2000 4T0370G1 0450P1 50 60 76 92 75 90 37 45 EV2000 4T0450G1 0550P1 60 72 92 113 90 110 45 55 Table 2 3 Variable Speed Drive series 55G or above Drive model 55G or above Rated capacity kVA Rated input current A Rated output current A Motor power kW Constant torque Fan pump EV2000 4T0550G 72 113 110 55 EV2000 4T0750G EV2000 4T0750P 100 157 152 75 EV2000 4T0900G EV2...

Page 12: ...nal Charge indicator Power terminal shielding board Inlet holes for signal cables Cover s mounting hole Power terminal Outlet holes for AC output holes Ventilation holes Cover Compartment for operation panel Barcode Nameplate Mounting hole Fig 2 1 Parts of drive 2 2 3 Outline and Gross Weight 1 Outline Fig a EV2000 4T0055G 0075P Fig b EV2000 4T0185G1 0220P1 EV2000 4T0150G 0185P EV2000 4T0220G1 030...

Page 13: ...troduction 9 EV2000 Series Universal Variable Speed Drive User Manual Fig c EV2000 4T0300G1 0370P1 Fig d EV2000 4T0550G Fig e EV2000 4T01100G EV2000 4T0450G1 0550P1 EV2000 4T01100P EV2000 4T2800P Fig 2 2 Outline of EV2000 ...

Page 14: ...8 301 10 Fig d 50 EV2000 4T0750G EV2000 4T0750P 75 300 747 770 468 301 10 Fig d 50 EV2000 4T0900G EV2000 4T0900P 90 300 747 770 468 301 10 Fig d 90 EV2000 4T1100P 110 300 747 770 468 301 10 Fig d 90 Table 2 5 Mechanical parameters 1 EV2000 4T1100G EV2000 4T2200G EV2000 4T2200P EV2000 4T2800P Drive model Motor kW A mm B mm H mm W mm D mm Diameter of mounting holes mm Fig Number Gross weight kg Cons...

Page 15: ...190 160 125 161 120 80 10 250 280 25 φ12 25 132G 132P TDL 4DI01 1320 150 200 170 135 171 120 85 10 260 280 30 φ12 28 160G 160P TDL 4DI01 1600 150 210 180 135 171 130 85 12 280 320 30 φ12 32 200G 200P TDL 4DI01 2200 200 220 190 135 171 150 90 12 315 340 40 φ15 40 220G 220P 250 280P TDL 4DI01 2800 325 220 190 145 181 160 95 12 315 340 40 φ15 45 Notes 1 Columns B and C in Table 2 6 are the sizes of m...

Page 16: ... Display the status parameters Operation display area Display the next operation if there are several operations for selection the operation contents will be displayed in this area one by one Explanations for operations Display the explanations for the operation display area Freq Set Mode E D Parameter Main display area Operation display area FREQ SET E D DATA SET Main display area Operation displ...

Page 17: ...10 TDB 4C01 0550 Notes 1 There is a braking kit inside the 7 5kW drive or below An external braking resistor is needed to be connected if dynamic braking is required and the recommended resistor is 1000W 100Ω 2 The 90kW drive or above should use several braking kits connected in parallel TDB 4C01 0550 4 Outline and installation sizes Fig 2 8 Installation dimensions of braking kit Table 2 8 Install...

Page 18: ... the drive and the remote mounted keypad A 4 core cable is used to connect the drive and the keypad and the maximum distance can be 1000m Master slave communication mode is used The keypad is the master and the drive is the slave Cable terminals can be secured by common screws which makes it convenient for maintenance One remote mounted keypad can control several drives by connecting the communica...

Page 19: ... installation please contact us for clarifications The requirements on mounting space and clearance are shown in Fig 3 1 and Fig 3 2 When two Variable Speed Drives are mounted one on top the other an air flow diverting plate should be fixed in between as shown in Fig 3 3 10cm or above 5cm or above 5cm or above 10cm or above air expulsion by fan Fig 3 1 Installation clearance 45kW or below 35cm or ...

Page 20: ...ees move it upward at least 10mm until the clamp are out of the slot on the cabinet then remove the front panel 2 Mounting of plastic cover Tilt the cover 5 10 degree Insert the top clamp into the slot at the top of the drive Mount the screws at the bottom part of the cover Install the operation panel Fig 3 5 Removing and installation of plastic cover Note Pull out or insert the plastic cover gent...

Page 21: ...safety the drive and the motor should be grounded and a leakage current protector RCD should be used It is recommended to choose B type RCD and set the leakage current at 300mA The drive should be connected to the AC supply via a circuit breaker or fuse to provide input over current protection or convenience for disconnecting the AC supply to maintain the drive Wire the drive according to Fig 3 7 ...

Page 22: ...y if the input AC supply capacity of the drive is above 550KVA or if the input AC supply capacity is 10 times that of the drive a DC reactor is required to connect to the drive 5 Input AC Line Reactor A line reactor should be used if the distortion of power network is severe or the input current harmonic level is high even after a DC reactor has been connected to the drive It can also be used to i...

Page 23: ... PLC COM Speed command 0 10V VCI GND VRF PE 0 10V 0 20mA Y1 Y2 CME Output 1 Output 2 Common terminal CCI P24 COM I V CN10 0 10V CN16 0 4 20mA RS232 RS485 CN14 TXD RXD GND RS232 communication port Multi function input 3 Multi function input 7 CN17 0 10V 0 4 20mA connect optional parts externally Multi function input 2 Multi function input 4 Multi function input 5 Multi function input 6 Multi functi...

Page 24: ...gnal Bi direction open collector output Common terminal Programmable relay output RS485 communication port RS232 communication port Speed command 0 10V Connect optional parts externally P24 Fig 3 10 Basic wiring 2 Notes 1 Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board 2 The auxiliary power supply s AC supply comes from R0 and T0 which are shorted ...

Page 25: ...M I V CN10 0 10V CN16 0 4 20mA RS232 RS485 CN14 TXD RXD GND Standard RS232 port MS input 2 MS input 3 MS input 4 MS input 5 MS input 6 MS input 7 MS input 8 CN17 0 10V 0 4 20mA P24 P Transistor buffer resistor built in R0 T0 Fig 3 11 Basic Wiring 3 Notes 1 Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board 2 The auxiliary power supply of EV2000 4T0185...

Page 26: ...al for DC Minus Bus U V W 3 phase AC output terminals PE Earth terminal 3 Applicable models EV2000 4T0550G EV2000 4T0750P P1 R S T POWER SUPPLY Top U V W PE MOTOR Bottom Table 3 5 Terminals of main circuit Terminal Function R S T 3 phase 380V AC supply input terminals P1 Reserved terminals for DC reactor Output terminal for DC Minus Bus U V W 3 phase AC output terminals PE Earth terminal 4 Applica...

Page 27: ...of jumpers provided to users SN Function and settings Factory settings CN10 Used for selecting CCI current voltage input I 0 4 20mA current signal V 0 10V voltage signal 0 10V CN14 Used for selecting communication ports RS232 or RS485 RS232 Select RS232 port RS485 Select RSRS485 port RS485 CN16 Used for selecting the output signal current or voltage of analog output terminal AO1 0 4 20mA AO1 outpu...

Page 28: ...t voltage or current input mode Voltage input mode is the default mode reference ground GND Input voltage range 0 10V input resistance 100kΩ Input current range 0 20mA input resistance 500Ω Resolution 1 2000 Analog output AO1 Analog output 1 Be able to output analog voltage current total 12 kinds of signals Jumper CN16 can select voltage or current input mode Voltage input mode is the default mode...

Page 29: ...rrent output 0 4 20mA 0 10V Analog meter Anlog voltage output 0 4 20mA 0 10V AO1 CN16 AO2 CN17 EV2000 Fig 3 16 Wiring analog output terminal Notes 1 When using analog input a common mode inductor can be installed between VCI and GND or CCI and GND 2 Analog input and output signals are easily disturbed by noise so shielded cables must be used to transmit these signals and the cable length should be...

Page 30: ...verter Terminal Function RS485 RS485 Function Terminal 5V power 5V Transmit TXD Receive RXD Ground GND Control PC RS232 DB9 Signal Pin PE Enclosure RXD 2 TXD 3 GND 5 DTR 4 DSR 6 RI 9 CD 1 RTS 7 CTS 8 Shielded cable Fig 3 18 RS485 RS485 RS232 RS232 communication cable Connect the drive to the host PC via a MODEM Func Terminal Transmit TXD Receive RXD Ground GND RS232 port The kilobit of FF 00 is se...

Page 31: ...s so the wiring is especially important you can connect the cables according to the figure below Fig 3 21 Communication between PLC and the drive the drive and motor are grounded well If the communication is still abnormal then the following actions can be taken Feed a separate AC supply to the PLC or host PC and isolate the AC supply If RS485 RS232 conversion module is used then the module should...

Page 32: ... pulse input port See section 5 8 Chapter 8 for details Common terminal PLC Equivalent circuit of optical isolator input is shown above input resistance R 2kΩ Max input frequency 100kHz single phase 50kHz dual phase Input voltage range 15 30V X8 Multi function input terminal 8 Multi functi on output terminal Y1 Open collector output terminal 1 Multi function digital output terminal can be defined ...

Page 33: ...ulti function input terminal uses a full bridge rectifying circuit as shown in Fig 3 PLC is the common terminal of terminals X1 X8 FWD and REV The current flows through terminal PLC can be pulling current and also the feeding current Wire connections X1 X8 FWD and REV is flexible and the typical wiring is shown below A Method 1 of connections Dry contacts If internal 24V power supply is used the w...

Page 34: ... 9 30V EV2000 PE 1 PLC FWD P24 COM 24V DC D2 5V 10 X8 5V shielded cable s end near the drive should be connected to the PE External controller Fig 3 27 Method 2 of connections d 2 Wire connections of multi function output terminal Multi function output terminals Y1 and Y2 can use the 24V power supply inside the drive and the wiring mode is shown in Figure 3 28 EV2000 COM P24 5V 24V CME Y1 Y2 Relay...

Page 35: ...ltage cables as possible including power supply cables motor cables relay cables and cables of contactor The cables should be vertical to each other to reduce the disturbance to minimum 5 The resistors R in Fig 3 27 and Fig 3 28 should be removed for 24V input relays and the resistance of R should be selected according the parameters of relay for non 24V relay 3 4 Installation Methods Compliant Wi...

Page 36: ...mission noise of power lines 3 Motor cables should be placed in a tube thicker than 2mm or buried in a cement conduit Power cables should be placed inside a metal tube and be grounded by shielding layer Motor cable should be a 4 core cable where one core should be connected to the PE of the drive and another should be connected to the motor s enclosure Noise emission paths Actions to reduce the no...

Page 37: ...ipment PE Fig 3 39 Earthing diagram 3 Drive Other equipment PE G Fig 3 40 Earthing diagram 4 Besides pay attention to the following points In order to reduce the earthing resistance flat cable should be used because the high frequency impedance of flat cable is smaller than that of round cable with the same CSA For 4 core motor cable the end of one cable should be connected to the PE of the drive ...

Page 38: ...pressing methods Reduce the carrier wave frequency but the motor noise may be louder Motor cables should be as short as possible The drive and other equipment should use leakage current circuit breaker designed for protecting the product against high order harmonics surge leakage current Leakage current between lines The line leakage current flowing through the distribution capacitors of the drive...

Page 39: ...ces between different areas if necessary Bus cable such as RS485 and signal cable must be shielded Electrical installation of the drive 10kV Power transformer Motor Metal cabinet AC input reactor Metal cabinet PLC or meters Circuit breaker Filter AC Output reactor 30cm 50cm Inverter Motor cable Control cable 20cm Power source cable of inverter Isolation transformer Power source cable of meters Fig...

Page 40: ... to the metal case of the drive In order to be earthed well make use of a special earthing terminal on the filter s enclosure If you use one cable to connect the filter to the case the earthing is useless for high frequency interference When the frequency is high so is the impedance of cable hence there is little bypass effect The filter should be mounted on the enclosure of equipment Ensure to cl...

Page 41: ... reference frequency Main reference frequency set by F0 00 multi speed MS or close loop control The main reference frequency is decided by the priority of running mode The priority level is Jog close loop PLC MS multi speed common running e g if the drive is running in MS mode the primary reference frequency is MS frequency Auxiliary reference frequency set by F9 01 F9 04 Preset frequency the sum ...

Page 42: ...Y Y Y N N N Stop Jog Y Y Y Y Y N N N Y Y Y Y Y Y N N N Y Y Y Y Y Y N N N N N Start up Low priority Jog operation Close loop setting active F5 00 0 Run command active Terminal for disabling close loop operation enabled Terminal for disabling PLC enabled PLC setting active Preset freq enabled Common operation Run at preset frequence Close loop operation PLC operation High priority Fig 4 1 Operating ...

Page 43: ...onfirm data Increase Increase data or parameter Decrease Decrease data or parameter XX Shift In editing status pressing this key select the Bit to be modified In other status this key is used to scroll through the parameters PANEL REMOTE Control mode selection When a control mode is selected press ENTER DATA to enter JOG Jog key In panel control mode press this key to start Jog operation RUN Run k...

Page 44: ... run Forward Fig c Running state running information is displayed RUN indicator turns on REMOTE XX REMOTE XX DATA Fig 4 4 Displayed during initialization STOP operation 3 Alarm information When the drive detects a fault signal the panel will display the fault code The code will flash to catch your attention as shown in Fig 4 5 Reference frequency can be viewed by pressing the XX key in stopping st...

Page 45: ... PANEL REMOTE key can be used to select the control mode both in operating status and stopping status Press this key and you can switch among panel control mode terminal control mode and serial port mode When panel control mode is selected the LED beside the PANEL REMOTE will turn on when terminal control mode is selected the LED will turn off when serial port control mode is selected the LED will...

Page 46: ...actor closes If the LED displays the frequency settings the initialization of the drive is completed If the LED on the PANEL REMOTE is on the drive is in panel control mode Procedures of first time start up Connection is correct Wiring according to section 3 3 Start N Switch on Display 8 8 8 8 Switch off Check Contactor closes Display freq setting Start up succeed Start up fails Within 1s Within2s...

Page 47: ...ded by F1 00 F1 11 please refer to section 5 2 F0 01 Digital frequency control Range 00 11 00 Only valid when F0 00 0 1 or 2 A B C D 0 Save preset freq at power off 1 Not save preset freq at power off Reserved 0 Hold the stopping freq 1 Stopping freq recover to F0 02 Reserved Fig 5 1 LED setting Where A thousand s place B Hundred s place C Ten s place D Unit s place Unit s place of LED 0 frequency...

Page 48: ...ccording to motor parameters otherwise the equipment may be damaged F0 08 Drive type selection Range 0 1 0 0 Type G load with constant torque 1 Type P fan pump load EV2000 series drive of 45kW or below uses the type G and type P integrated mode The power of motor matched with the drive type G is lower than that of type P Please refer to Table 2 2 for details The factory setting of the drive is set...

Page 49: ...ge F0 18 100 0 0 0 F0 17 V F frequency value F2 Range F0 19 F0 15 0 00Hz F0 18 V F voltage value V2 Range F0 20 F0 16 0 0 F0 19 V F frequency value F1 Range 0 F0 17 0 00Hz F0 20 V F voltage value V1 Range 0 F0 18 0 0 This group of parameters define the V F setting modes of EV2000 so as to satisfy the requirements of different loads 3 preset curves and one user defined curve can be selected accordi...

Page 50: ...00 A P Fig 5 7 Relationship between reference and the preset frequency Reference frequency signal is filtered and amplified and then its relationship with the preset frequency is determined by Curve 1 or 2 Curve 1 is defined by F1 04 F1 07 and curve 2 is defined by F1 08 F1 11 Positive and negative characteristics are shown in Fig 5 8 2 Negative P A P A Reference of analog signal of VCI or CCI Fre...

Page 51: ... from the starting frequency Start at the preset starting frequency F2 01 within the holding time of starting frequency F2 02 1 Brake first and then start Brake first refer to F2 03 and F2 04 and then start in mode 0 2 Start on the fly Search and catch the motor s running direction and speed start the rotating motor smoothly without impact as shown in Fig 5 11 AC supply Motor speed On 0 Run revers...

Page 52: ...5 15 2 Acc Dec mode with current limiting function The drive can maintain its output current below the current limiting threshold see FL 07 automatically and complete the Acc or Dec process according to the load condition Frequency Time fmax t 1 t 2 Fig 5 14 Linear Acc Dec 1 2 3 3 2 1 t1 t2 fmax Frequency Time Fig 5 15 S ramp Acc Dec Note In auto Acc Dec mode settings of F0 10 F0 11 and F3 17 F3 2...

Page 53: ...ection braking when the braking time is 0 0s Table 5 2 DC injection braking function Model Braking current at stop Braking time at stop G型 0 100 0 0 0 30 0s P型 0 80 0 0 0 30 0s Output Freq Initial Freq of braking Output volt RMS value Braking Energy Braking time Operating command Waiting time Fig 5 16 Dec to stop DC injection braking Note DC injection braking current at stop F2 11 is a percentage ...

Page 54: ... of slip compensation gradually when the actual speed is lower than the reference speed F3 07 Regenerating status Increase the gain of slip compensation gradually when the actual speed is higher than the reference speed F3 07 Range of slip compensation limit of slip compensation F3 08 rated slip FH 08 Note The value of automatically compensated slip is dependent on the motor s rated slip therefore...

Page 55: ...e drive s Acc Dec time 1 4 can be selected by different combinations of control terminals refer to the introductions of F7 00 F7 07 for the definitions of terminals used to select Acc Dec time Note 1 Acc Dec time 1 is defined in F0 10 and F0 11 2 For the drive of 30kW or above its factory setting of Acc Dec time is 20 0s F3 23 Preset frequency 1 Range Lower limit of frequency upper limit of freque...

Page 56: ...dicate the completion of PLC operation refer to the introductions of F7 10 F7 12 F4 00 Simple PLC operation mode Range 0000 1123 0000 A B C D PLC operating mode selection 0 No action 3 stop after single cycle 1 Hold final value after 1 cylce running 4 continuous operation PLC restarting mode selection 0 Restart from 1st stage 1 Continue to run at the frequency in the stafe when the drive stopes 2 ...

Page 57: ...age 1 2 Acc time of stage 2 a3 Acc time of stage 3 2 Dec time of stage 2 f 1 Freq of stage 1 2 Freq of stage 2 f 3 Freq of stage 3 Operating time of stage 2 Time a d f Fig 5 26 PLC start mode 1 2 Continue to operate at the frequency when the drive stops When the drive stops during PLC operation due to receiving STOP command or fault it will record the operating time and the current frequency It wi...

Page 58: ... setting 0 Preset frequency i 1 Determined by F0 00 2 Preset close loop reference i 3 Determined by F5 01 Acc Dec time selection 0 Acc Dec 1 1 Acc Dec 2 2 Acc Dec 3 3 Acc Dec 4 Running direction selection 0 Forward 1 Reverse 2 Determined by operating command Reserved Fig 5 28 Settings of PLC stage I i 1 7 Where A thousand s place B Hundred s place C Ten s place D Unit s place Units place for setti...

Page 59: ...Close speed loop using PG A close speed loop control system uses external control terminals X7 and X8 and pulse generator PG As shown in Fig 5 30 reference of speed close loop can be input by a potentiometer in the form of voltage signal via terminal VCI while the feedback value of the close loop is input by PG in pulse mode via terminals X7 and X8 The start and stop of the drive can be controlled...

Page 60: ... loop reference Speed Positive Negative Fig 5 33 Close loop control characteristic After the control type is determined follow the procedures below to set close loop parameters Determine the close loop reference and feedback channel F5 01 and F5 02 The relationship between close loop reference and feedback value F5 08 F5 11 should be defined for close loop control For speed close loop the close lo...

Page 61: ...reference Range 0 0 100 0 100 0 F5 08 F5 11 define the relationship between the close loop reference and feedback value The setting is the ratio percentage value of input and feedback value to reference 10V or 20mA Max reference corresponding to feedback value Min reference corresponding to feedback value Max reference Min reference 1 positive regulation of feedback Max reference corresponding to ...

Page 62: ... and F5 19 to 0 F5 20 Preset close loop reference 1 Range 0 0 10 00V 0 00V F5 21 Preset close loop reference 2 Range 0 0 10 00V 0 00V F5 22 Preset close loop reference 3 Range 0 0 10 00V 0 00V F5 23 Preset close loop reference 4 Range 0 0 10 00V 0 00V F5 24 Preset close loop reference 5 Range 0 0 10 00V 0 00V F5 25 Preset close loop reference 6 Range 0 0 10 00V 0 00V F5 26 Preset close loop refere...

Page 63: ...e traverse operation is disabled when the drive transits from one PLC operating stage to another stage The drive will accelerate to the preset frequency of PLC operation and then start traverse operation The drive will decelerate to stop within the Dec time set in PLC operating stage F6 00 Traverse function selection Range 0 1 0 F6 00 decides whether the traverse operating function is enabled 0 di...

Page 64: ...bled Refer to Fig 5 37 F6 04 Traverse amplitude Range 0 0 50 0 0 0 variable amplitude AW central frequency F6 04 Fixed amplitude AW Max operating frequency F0 05 F6 04 Note The traverse operating frequency is restricted by the upper and lower limit of frequency Traverse operation will be abnormal if the frequency is set incorrectly F6 05 Jitter frequency Range 0 0 50 0 ratio to amplitude 0 0 As sh...

Page 65: ...ing status 42 Counter s zero clearing signal input 43 Counter s trig signal input 44 Input the signal of length 45 Pulse input 46 Single phase speed measuring input 47 Speed measuring input SM1 only set for X7 48 Speed measuring input SM2 only for X8 Introductions to functions listed in Table 5 5 1 3 setting speed reference Up to 8 speed references can be set through different ON OFF combinations ...

Page 66: ...g command Jog frequency interval and Acc Dec time of jog operation are defined in F3 13 F3 16 11 Coast to stop If the setting is 11 the function of the terminal is the same with that defined by F2 08 It is convenient for remote control 12 13 Frequency ramp UP DN If the setting is 12 13 the terminal can be used to increase or decrease frequency Its function is the same with c and d keys on the pane...

Page 67: ...rent reference frequency selectors as shown in Table 5 8 The drive will act to the command from the terminal or F0 00 whichever comes late Table 5 8 Frequency selector Terminal 3 Terminal 2 Terminal 1 Freq selector OFF OFF OFF Hold the setting OFF OFF ON Digital setting 1 OFF ON OFF Digital setting 2 OFF ON ON Digital setting 3 ON OFF OFF VCI analog input Terminal 3 Terminal 2 Terminal 1 Freq sele...

Page 68: ... setting is 42 this terminal is used to clear the counter to zero in conjunction with terminal 43 43 inputting triggering signal to counter When the setting is 43 this terminal is used to input pulse signal to the internal counter of the drive The highest pulse frequency is 200Hz The present counting value can be saved at power off See F7 33 and F7 34 for details 44 inputting counting value of len...

Page 69: ...N F7 10 Bi direction open collector output terminal Y1 Range 0 19 0 F7 11 Bi direction open collector output terminal Y2 Range 0 19 1 F7 12 Output functions of relay Range 0 19 16 Refer to section 3 3 2 for the output characteristics of Y1 and Y2 that are bi direction open collector output terminal and the relay s output terminal Table 5 11 shows the functions of the above 3 terminals One function...

Page 70: ...tput it means the drive has no fault its DC bus voltage is normal and it can receive starting command 16 Drive fails The terminal outputs the indicating signal if the drive has faults 17 extended function 1 of host The output signal of terminal Y1 Y2 or TC is directly controlled by a serial port Refer to the communicating protocol of EV2000 18 Upper and lower limits of traverse operating frequency...

Page 71: ...tput torque 0 2 times of motor s rated torque 6 Output voltage 0 1 2 times of drive s rated voltage 7 Bus voltage 0 800V 8 VCI 0 10V Setting Functions Range 9 CCI 0 10V 0 20mA 10 Output power 0 2 times of rated power 11 Extended function of host 2 0 65535 If the extended function 2 of host 2 is enabled the output signal of terminal Y1 Y2 or TC is directly controlled by a serial port 65535 correspo...

Page 72: ...positive negative logic of X1 BIT1 positive negative logic of X2 BIT2 positive negative logic of X3 BIT3 positive negative logic of X4 BIT0 positive negative logic of X5 BIT1 positive negative logic of X6 BIT2 positive negative logic of X7 BIT3 positive negative logic of X8 BIT0 positive negative logic of FWD BIT1 positive negative logic of REV BIT2 positive negative logic of Y1 BIT3 positive nega...

Page 73: ... if Bit0 1 the parameter will be displayed See F7 35 for the relationship between the values of each Bit and the displayed value of LED F8 02 Displayed parameter group 2 during operation Range 000 3FFH 000H A B C D BIT0 output volt V BIT1 DC bus volt V BIT2 VCI V BIT3 CCI V BIT0 closeloop feedback BIT1 closeloop reference BIT2 external counting value BIT3 terminal status BIT0 actual length BIT1 pr...

Page 74: ...l speed F8 05 Line speed display coefficient Range 0 1 999 9 1 0 F8 05 is used to correct the error of displayed line speed and it has no influence on actual speed F8 06 Close loop parameter display coefficient Range 0 1 999 9 100 0 F8 06 is used to correct error between actual physical value pressure or flow and reference or feedback values voltage or current It has no influence on close loop PI ...

Page 75: ... PLC COM VRF VCI GND REV P24 FWD 4 7k PE K1 K2 X1 X2 K3 K4 Fig 5 58 Wiring of remote and local control Note The parameter is default 000 that is the frequency selector is not bundled with control mode F9 01 Auxiliary reference frequency selector Range 0 12 0 F9 02 Auxiliary analog reference frequency coefficient Range 0 00 9 99 1 00 F9 03 Initial auxiliary digital reference frequency Range 0 00 65...

Page 76: ... frequency is the central point Within 0 0 5 F1 03 pulse frequency the reference frequency decreases with the increase of pulse frequency within 0 5 F1 03 F1 03 the reference frequency increases with pulse frequency For example as shown in Fig 5 62 0 F1 03 Pulse Auxiliary frequency 0 5 fmax 0 5 fmax Pmid 1 2 Max input pulse frequency F1 03 fmax frequency corresponds to Max analog value F1 07 or F1...

Page 77: ...f panel A B C D STOP RESET 0 Active in panel control mode 1 Active in all control modes 2 Active in panel control mode drive displays E015 if used in other control modes PANEL REMOTE 0 Inactive 1 Active in stopping status 2 Active in running and stopping status Panel lock up 0 No lock up 1 Lock up 2 Lock all the keys except STOP 3 Lock up all the keys except XX 4 Lock up except RUN and STOP Reserv...

Page 78: ...ent of long Acc Dec time Note It is recommended to select second as the unit F9 10 Droop control Range 0 00 10 00Hz 0 00Hz When several drives drive one load the function can make the drives share the load equally An example is shown in Fig 5 65 5 drives drive one conveying belt of 5 motors Drives Motor Belt 1 2 3 4 5 Load Fig 5 65 Droop control When the load of one drive is heavier this drive wil...

Page 79: ... and perimeter of shaft F9 18 Calculated length Number of pulses number of pulses per revolution perimeter of shaft The calculated length can be corrected through F9 16 times of length and F9 17 correction coefficient of length and the corrected length is the actual length Actual length calculated length F9 16 correcting coefficient of length When actual length F9 15 preset length F9 14 the drive ...

Page 80: ...ure See Table 5 15 Table 5 15 Restarting conditions Setting of F9 22 Status before power off Control modes Panel Serial port 3 wire modes 1 and 2 2 wire modes 1 and 2 Without control command With 0 Stop 0 0 0 0 0 Run 0 0 0 0 0 1 Stop 0 0 0 0 1 Run 1 1 1 0 1 Note Table 5 15 shows the drive s action under different conditions 0 means the drive enter ready status and 1 means the drive start operation...

Page 81: ...14 4 FH 01 Rated power Range 0 4 999 9kW dependent on drive s model FH 02 Rated current Range 0 1 999 9A dependent on drive s model FH 00 FH 01 and FH 02 are used to set the motor s parameters In order to ensure the control performance please set FH 00 FH 02 with reference to the values on the motor s nameplate Note The motor s power should match that of the drive Generally the motor s power is al...

Page 82: ...ocedures 1 Set the F0 06 basic operating frequency and F0 07 Max output voltage correctly according to the motor s feature 2 Set the FH 00 FH 01 and FH 02 correctly 3 If FH 09 is set to 2 Acc time F0 10 and Dec time F0 11 should be set correctly 4 Remove the load from the motor and check the safety 5 Set FH 09 to 1 or 2 press ENTER DATA and then press RUN to start auto tuning 6 When the operating ...

Page 83: ...r s decelerate rate may be lower than that of drive s output frequency due to the load inertia At this time the motor will feed the energy back to the drive resulting in the voltage rise on the drive s DC bus If no measures taken the drive will trip due to over voltage During the deceleration the drive detects the bus voltage and compares it with the over voltage point at stall defined by FL 03 If...

Page 84: ...urrent This function is especially useful for the applications with big load inertia or big change of load FL 07 defines the threshold of auto current limiting It is a percentage of the drive s rated current It is default 150 for G type and 110 for P type FL 08 defines the decrease rate of output frequency when the drive is in auto current limiting status If FL 08 is set too small overload fault m...

Page 85: ...oltage at last fault Range 0 999V 0V FL 18 Output current at last fault Range 0 999 9A 0 0A FL 19 Frequency at last fault Range 0 00 650 00Hz 0 00Hz EV2000 has 24 types of protective alarms and it can memorize the types of 3 latest faults FL 14 FL 16 and the voltage current and frequency FL 17 FL 19 of latest fault See chapter 7 for the detailed descriptions of alarms 5 15 Drive Parameters Group F...

Page 86: ... factory settings FP 02 will be changed to 0 automatically after clearing the memory or restoring to factory settings Note For the drive of 45kWG or below when FP 02 is set to 2 the motor parameters will be set matched with the drive s type G or P defined in F0 08 FP 03 Parameter copy Range 0 3 0 FP 03 is only valid for LCD panel 0 No action 1 parameters upload 2 parameters download 3 parameters d...

Page 87: ...uce the change of the load Too short Acc Dec time Prolong Acc Dec time Abnormal load Check the load Low AC supply voltage Check the AC supply voltage Insufficient drive s power Select the drive with bigger power E004 Over voltage during acceleration Abnormal AC supply voltage Check the AC supply voltage Too short Acc Dec time Prolong the Acc time The rotating motor re start after the drive stops i...

Page 88: ...ec time DC injection braking current is too big Reduce the DC injection braking current or prolong the braking time Improper V F curve Adjust V F curve or torque boost value The rotating motor restart after the drive stops instantly Set the starting mode F2 00 to start of fly Low AC supply voltage Check the AC supply voltage Too heavy load Select the drive with bigger power E014 Motor over load Im...

Page 89: ... has fault Wires or connectors of control board are loose Check and re wire Auxiliary power supply is damaged Seek service Hall sensor is damaged Seek service Amplifying circuit is abnormal Seek service E020 System disturbance Severe disturbance Press STOP RESET to reset or install power filter at the input side of the drive R W fault of DSP in main control board Press STOP RESET to reset Seek ser...

Page 90: ...ser s password is required Input correct user s password Seek service The drive stops during operating process The drive stops and its RUN LED is off while there is no STOP command Fault alarm occurs Find the fault reason and reset the drive Single cycle of PLC operation is completed Check the parameter settings of PLC Function of stopping at fixed length is enabled Clear the information of actual...

Page 91: ...the terminal used for coasting to stop The terminal used to prohibit the running of the drive is enabled Check the terminal Terminal used for stopping the drive is enabled Check the terminal used for stopping the drive The drive stops at fixed length Check the function of stopping at fixed length and the actual length In 3 wire control mode the terminal used to control the 3 wire operation is not ...

Page 92: ...g Any time Touch by hand No overheat Noise Listen Low and regular noise Operating status parameters Output current Any time Current meter Within rated range Output voltage Volt meter Within rated range Internal temperature Thermometer Temperature rise is smaller than 35 7 2 Periodical Maintenance Customer should check the drive every 3 months or 6 months according to the actual environment Notes 1...

Page 93: ...bient temperature aging of electrolyte and large pulse current induced by rapid changing loads Criteria Check if frequent over current or over voltage failures occur during drive start up with load Check if there is any leakage of liquids Check if the safety valve protrudes Measure static capacitance and insulation resistance 7 4 Storage The following points must be followed for the temporary and ...

Page 94: ...eter settings are expressed in decimal DEC and hexadecimal HEX If the parameter is expressed in hexadecimal the bits are independent to each other The value of the bits can be 0 F In the tables LCD display is available only for the drive with LCD keypad Factory settings means the default value of the parameter When the parameters are initialized they will resume to the factory settings But the act...

Page 95: ... 12 650 0Hz 0 01Hz 50 00Hz F0 06 Basic operation frequency BASE RUN FREQ 1 00 650 0Hz 0 01Hz 50 00Hz F0 07 Max output voltage MAX OUTPUT VOLT 1 480V 1V Drive s rated value F0 08 Type selection MODEL SELE 0 Type G suitable for load with constant torque 1 Type P suitable for load of pumps and fans Note Valid for the drive of 45kW or below or the type G P integrated drive 1 0 F0 09 Torque boost TORQ ...

Page 96: ...1 100 0 F1 07 Frequency corresponding to Max reference 1 REF1 HIGH FREQ 0 00 F0 05 1 50 00Hz F1 08 Min reference 2 MIN REF2 0 0 F1 10 Ratio between Min reference 2 and base value of 10V 20mA F1 03 0 1 0 0 F1 09 Frequency corresponding to Min reference 2 REF2 LOW FREQ 0 00 F0 05 1 0 00Hz F1 10 Max reference 2 MAX REF2 F1 08 100 0 Ratio between Max reference and base value of 10V 20mA F1 03 0 1 100 ...

Page 97: ...0 0s 0 1s 0 0s F2 13 Dynamic braking BRAK UNIT SELE 0 Dynamic braking is not used 1 Dynamic braking is used 1 0 F2 14 Ratio of working time of braking kit to drive s total working time UTILITY OF BRAK UNIT 0 0 100 0 Note valid for the built in braking kit of 5 5 7 5kW drive and dynamic braking should be applied in Dec process 0 1 2 0 Group F3 Auxiliary parameters Para Name LCD Display Setting rang...

Page 98: ...skip frequency 1 SKIP FREQ BAND1 0 00 30 00Hz 0 01Hz 0 00Hz F3 32 Skip frequency 2 SKIP FREQ2 0 00 650 0Hz 0 01Hz 0 00Hz F3 33 Range of skip frequency 2 SKIP FREQ BAND2 0 00 30 00Hz 0 01Hz 0 00Hz F3 34 Skip frequency 3 SKIP FREQ3 0 00 650 0Hz 0 01Hz 0 00Hz F3 35 Range of skip frequency 3 SKIP FREQ BAND3 0 00 30 00Hz 0 01Hz 0 00Hz Group F4 Operating Parameters Para Name LCD Display Setting range Un...

Page 99: ...STAGE 4 SET Unit s place of LED Frequency setting 0 Pre set frequency 4 F3 26 1 Decided by F0 00 parameter 2 Close loop reference 4 F5 23 3 Decided by F5 01 parameter Ten s place of LED Running direction selection 0 Run forward 1 Run reverse 2 Decided by operating instructions Hundred s place of LED Acc Dec time selection 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 1 000 F4...

Page 100: ...lter of reference channel REF FILTER CONST 0 01 50 00s 0 01s 0 50s F5 04 Filter of feedback channel FEEDBACK FILTER CONST 0 01 50 00s 0 01s 0 50s F5 05 Set reference in digital mode DIGITAL REF 0 00V 10 00V 0 01 0 00 F5 06 Speed reference set in close loop CLOSELOOP REF 0 39000rpm 1 0 F5 07 PG setting PULSE NUMBER SELE 1 9999 1 1024 F5 08 Min reference MIN REF 0 0 F5 10 Ratio of Min reference to b...

Page 101: ...ile function selection TEXTILE FUNC SELE 0 Disabled 1 Enabled 1 0 F6 01 Traverse operation control mode SWING CTR MODE Unit s place of LED start mode 0 Auto mode according to F6 03 1 Manual mode Ten s place of LED traverse operating amplitude control 0 Variable amplitude 1 Fixed amplitude Hundred s place of LED stopping mode of traverse operation 0 Start at the frequency and direction memorized be...

Page 102: ...ibly 26 Reserved 27 Terminal control mode is forcibly enabled 28 Command input channel 1 29 Command input channel 2 30 Multi voltage terminal 1 31 Multi voltage terminal 2 32 Multi voltage terminal 3 33 Start of traverse operation 34 Clear the traverse operation status 35 external stopping command valid for all control mode 36 Reserved 37 Drive operation disabled 38 Reserved 39 Clear the length 40...

Page 103: ... FDT2 level FDT2 LEVEL 0 00 650 0Hz 0 01Hz 25 00Hz F7 17 FDT2 lag FDT2 LAG 0 00 650 0Hz 0 01Hz 1 00Hz F7 18 F7 25 Reserved RESERVED 0 F7 26 Functions of terminal AO1 ANALOG OUTPUT1 0 Output frequency before slip compensation 0 Max output frequency 1 Output frequency after slip compensation 0 Max output frequency 2 Preset frequency 0 Max output frequency 3 Output current 0 2 times of drive s rated ...

Page 104: ...meter group 1 displayed during operation OPR DISPLAY1 Not flash and keys are valid only in frequency and speed displaying status The status will be saved at power off Binary settings 0 No display 1 Display Unit s place of LED Bit0 Output frequency Hz before compensation Bit1 Output frequency Hz after compensation Bit2 Reference frequency Hz flashes Bit3 Output current A Ten s place of LED Bit0 Spi...

Page 105: ...ace of LED Bit0 Terminal status no unit Bit1 Bus voltage Note The reference frequency will be displayed in default if all the Bits are 0 1 1FF F8 04 Coefficient of displayed speed SPEED FACTOR 0 1 999 9 Spinning speed actual spinning speed F8 04 PG Spinning speed 120 operating Frequency FH 00 F8 04 non PG Reference speed close loop reference speed F8 04 PG Reference speed 120 reference frequency F...

Page 106: ...ital setting 3 set via serial port 4 Set the reference via VCI 5 Set the reference via CCI 6 Set in pulse mode via terminals 1 000 F9 01 Auxiliary reference channel AUX REF 0 No auxiliary reference frequency 1 Digital setting 1 set by and given by F9 03 directly 2 Digital setting 2 set by terminal UP DN given by F9 03 directly 3 Digital setting 3 set by serial port given by F9 03 directly 4 Set th...

Page 107: ...RESET keys are locked 1 000 F9 08 Cooling fan control FAN CTR 0 Auto operation mode 1 Fan operate continuously when power is on Note Continue to operate for 3 minutes 1 0 F9 09 Unit of Accelerating dec elerating time ACC DEC UNIT 0 Second 1 Minute 0 0 F9 10 Drop control DROOP CTR 0 00 10 00Hz 0 01Hz 0 00Hz F9 11 Overshoot enabled OVER MODULATIO N ENABLE 0 Disabled 1 Enabled 1 1 F9 12 Zero frequenc...

Page 108: ...nit s place of LED Baud rate selection 0 300bps 1 600bps 2 1200bps 3 2400bps 4 4800bps 5 9600bps 6 19200bps 7 38400bps Ten s place of LED Data format 0 1 8 1 format no parity 1 1 8 1 format Even parity 2 1 8 1 format Odd parity Hundred s place of LED virtual input terminal 0 Disabled 1 Enabled Thousand s place of LED wiring mode 0 Direct connection via cable RS232 485 1 MODEM RS232 1 0005 FF 01 Lo...

Page 109: ...t stall OVERVOLT STALL 0 Disabled when braking resistor is mounted 1 Enabled 1 1 FL 03 Over voltage point at stall STALL OVERVOLT REF 120 0 150 0 Udce 0 1 140 0 FL 04 Overload detection setup OVERLOAD DETECT Unit s place of LED 0 Detect all the time 1 dDtect only at constant speed running Ten s place of LED alarm selection 0 Drive will not alarm and continue to operate 1 Drive alarms and stops Hun...

Page 110: ...on enabled 1 Input phase failure protective function disabled 2 Output phase failure protective function disabled 3 Input and output phase failure protective function disabled 1 0000 FL 14 Type of third latest fault 1st fault 0 No fault 1 Over current in accelerating process E001 2 Over current in decelerating process E002 3 Over current in constant speed running process E003 4 Over voltage in acc...

Page 111: ...ions Parameter Name LCD Display Setting range Unit Factory setting Modification FP 00 User s password USER PASSWORD 0 No password Others Protected by Password 0 0 FP 01 Selection of parameter write in states PARA PROTECTION 0 Modifying all parameters is enabled 1 Modifying other parameters is disabled except F0 00 and EP 01 2 Modifying other parameters is disabled except EP 01 1 1 FP 02 Parameter ...

Page 112: ...AI01 0300 where 0300 denotes the power level similar to the power level of the drive AC output reactor TDL 4AO01 0300 where 0300 denotes the power level similar to the power level of the drive 2 Sizes The sizes of AC input reactor and output reactor are classified into three types as shown in Fig A 1 Fig A 3 See Table A 2 Table A 4 for the details h b1 n2 n1 L2 L1 4 d Fig A 1 Outline of 3 PH AC in...

Page 113: ... 150 240 110 185 125 13 40 85 188 200 TDL 4AI01 2200 K119 ER19 280 245 226 150 240 110 185 125 13 40 85 188 220 K119 ER20 280 245 226 150 240 110 185 125 13 40 85 188 Table A 3 Parameters of 380V series 3 PH AC input reactor 4 Drive s power kW Reactor model Reactor product code Fig No Cutout sizes mm Installation sizes mm Weight kg PC W Pm W L3 L1 L2 B1 h e n2 n1 d 5 5 TDL 4AI01 0075 K119 EM28 Fig...

Page 114: ...5 TDL 4AO01 0550 K220 EM12 190 170 100 160 70 140 80 6 5 12 25 80 55 K220 EM13 190 170 100 160 70 140 80 6 5 12 25 80 75 TDL 4AO01 0900 K220 EM14 215 200 120 200 90 170 100 6 5 22 50 130 90 K220 EM15 215 200 120 200 90 170 100 6 5 23 50 132 110 TDL 4AO01 1320 K220 EM16 215 200 120 200 90 170 100 6 5 24 50 133 132 K220 EM17 215 200 120 200 90 170 100 6 5 24 50 135 160 TDL 4AO01 1600 K220 EM18 215 2...

Page 115: ...2 Fig A 4 114 100 98 100 80 6 5 4 15 23 5 15 18 5 TDL 4DI01 0220 K424 EM04 134 100 114 120 80 6 5 6 8 24 30 6 22 30 TDL 4DI01 0370 K424 EM05 134 120 114 120 100 6 5 8 28 33 2 37 K424 EM06 134 140 114 120 100 6 5 10 33 42 8 45 TDL 4DI01 0550 K424 EM07 Fig A 5 134 140 114 120 100 6 5 10 33 42 8 55 K425 EM10 135 120 225 100 80 6 5 14 36 63 7 380V Series EMI Filter 1 Model description DL 20EBT1 where ...

Page 116: ...86 56 M8 6 4 9 4 9 0 55 75 DL 150EBK1 354 320 384 66 155 185 30 90 M8 62 M4 86 56 M8 6 4 9 4 9 5 90 DL 200EBK1 354 320 384 66 190 220 35 100 M8 62 M4 86 61 M8 6 4 9 4 13 0 Manufacturer Information AC DC reactor Hua Shenglong Electrical Co Ltd Address head office 3 20 Yellow River Road Economic and Technological Development Zone Qinhuangdao City Hebei Province Postal Code 066004 Address Changzhou b...

Page 117: ...faces RS485 or RS232 asynchronous semi duplex Default 8 N 1 9600bps See Group FF for parameter settings 3 Communication Modes The drive is a slave in the network It communicates in point to point mode The drive will not response to the command sent by the master via broadcast address Users can set the drive s current address baud rate and data format by using the drive keypad or through the serial...

Page 118: ...mmand D Auxiliary index E Index or command F Data setting G Index of Slave H Response of Slave I Verify checksum J Frame tail Configuration data section and operation data section may not exist in the concrete protocol frame In that case they are labeled with NULL in the protocol list In the protocol the effective characters are 0 1 2 3 4 5 6 7 8 9 A B C D E F and hex ODH And the low case ASCII le...

Page 119: ...1 08 Response Code 00 means Communication and control of slave are normal The changes of parameters are valid The password is correct Response Code 20 means The frame is verified to be incorrect The data of Command Section and Index Section overflow Incorrect Frame length there are non ASCII code except frame head and frame tail Note Whether the response code reported is related with the current c...

Page 120: ...urrent in Acc process 02 Over current in Dec process 03 Over current in constant speed Running process 04 Over voltage in Acc process 05 Over voltage in Dec process 06 Over voltage in constant speed Running process 07 Over voltage in stopping process 08 Phase failure of AC supply 09 Phase loss of drive s AC output 10 IGBT fault 11 IGBT overheat 12 Rectifier bridge overheat 13 Drive overload 14 Mot...

Page 121: ...ithout units 01 00 04 None 010100040186 r 1 Preset rotating speed 01 00 05 None 010100050187 r 1rpm Running line speed 01 00 06 None 010100060188 r 0 01m Min Preset line speed 01 00 07 None 010100070189 r 0 01m Min Close loop feedback of analog close loop control 01 00 08 None 01010008018A r 0 01V Close loop setting of analog close loop control 01 00 09 None 01010009018B r 0 01V External counting ...

Page 122: ...y limit 0102000603E80269 r 0 01 Hz Frequency setting at the reverse start up of the slave 10 00Hz Stop of slave 02 00 07 None 01020007018A r None Jog operation of slave 02 00 08 None 01020008018B r None Forward jog operation of slave 02 00 09 None 01020009018C r None Reverse jog operation of slave 02 00 0A None 0102000A0194 r None Stop the jog operation of the slave 02 00 0B None 0102000B0195 r No...

Page 123: ...rong data invalid command operation control and adjust functions 1 response 0 not response default is 5 Inquire the slave s type and software version 05 00 01 0 FFFF 010500010187 r 1 12000 version number if the version is V1 0 then the read value is 12000 10 12010 that is 2EEA Read the parameters Group No Index mode 06 See table A 10 None See Table A 10 1 The usages of group 7 and group 8 commands...

Page 124: ... be read then Index of command 0910 If parameters of FF 01 is to be read then Index of command 0F01 If parameters of FP 02 is to be read then Index of command 1302 Relationship between the decimal value and Hex Value Group No of parameters Decimal HEX Group No of parameters Decimal HEX F0 0 00H F8 8 08H F1 1 01H F9 9 09H F2 2 02H FA 10 0AH F3 3 03H FF 15 0FH F4 4 04H FH 16 10H F5 5 05H FL 17 11H F...

Page 125: ...tionship between the decimal value and Hex Value Group No of parameters Decimal HEX Group No of parameters Decimal HEX F0 0 00H F8 8 08H F1 1 01H F9 9 09H F2 2 02H FA 10 0AH F3 3 03H FF 15 0FH F4 4 04H FH 16 10H F5 5 05H FL 17 11H F6 6 06H Fn 18 12H F7 7 07H FP 19 13H Valid data 0 FFFF That is 0 65535 Example 010713010000024D r Set FP 01 to 0 all the parameters are enabled to be changed Note The u...

Page 126: ...mat printf nPress anykey to set frequency to 30 00Hz while kbhit wait for pressing any key to input getchar get character checksum set_frequency sum_of_cmd get the verify checksum of the sent command sprintf buf s s r set_frequency sum_of_cmd strcpy set_frequency buf combine the sent frames send_comd set_frequency HEX set to 30 00Hz display in HEX format printf nPress anykey to stop while kbhit wa...

Page 127: ...II format void checksum char sendstr char result_sum unsigned int i sum 0 static char sum_string 5 calculate the sum of all the characters for i 0 i strlen sendstr i sum unsigned int sendstr i sprintf sum_string 04x sum for i 0 i 4 i result_sum i toupper sum_string i convert into capital letters result_sum i 0x0 end of string result_sum return ASCII string of Verify checksum ...

Page 128: ......

Page 129: ...nnaire Others Signature DD MM YYYY date Note This paper becomes invalid if the user cannot be revisited Emerson Network Power Co Ltd Maintenance Record 2 Customer s company Address Post Code Contact person Tel Fax Drive s SN Power Model Contract NO Purchasing Date Service provider Contact person Tel Servicing person Tel Maintenance date Customer s comments on service quality Excellent Satisfactory...

Page 130: ...ict 518057 Shenzhen China Customer Service Hotline 86 755 86010581 Complaint Hotline 86 755 86010800 Notice 1 The warranty range is confined to the drive only 2 Warranty period is 18 months within which period Emerson Network Power conducts free maintenance and repairing to the drive that has any fault or damage under the normal operation conditions 3 The start time of warranty period is the deliv...

Page 131: ...you an exquisite souvenir upon the receipt of the completed Product Quality Feedback Paper You will receive a special gift if you can give us any advices on improving the product and service quality Customer Service Dept Emerson Network Power Co Ltd Product Quality Feedback Form Customer name Tel Address Zip code Model Date of use Machine SN Appearance or structure Performance Package Material Qua...

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