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Meter piping, lifting and mounting

Section 2: Mechanical installation

Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual

June 2017

3-9000-765 Rev H

Daniel Liquid Ultrasonic Flow Meters are assembled, configured, and tested at the factory. The
meter components include the transmitter electronics enclosure, the base electronics
enclosure, the meter body with shroud covers for the transducers and cable assemblies and a
direct or remote mount option.

Figure 2-1 Direct mount meter electronics assembly with split shroud

A. Direct mount- explosion-proof transmitter enclosure (CPU Module, Power Supply,

B. Intrinsically-safe base enclosure includes Acquisition Module
C. Meter - body and split shroud cover for transducers and cables assemblies

A.

B.

C.

I.S. Barrier Board, Backplane Board, and optional LCD Display Board with glass endcap)

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Summary of Contents for Daniel 3812

Page 1: ...Installation Manual Pa r t N u m b er 3 9 0 00 76 5 Rev i s i o n H J u n e 2 0 17 DanielTM 3812 Liquid Ultrasonic Flow Meter for Direct or Remote Mount Meter Electronics ...

Page 2: ......

Page 3: ...3 827 6413 1 713 827 6312 USA toll free 1 888 356 9001 1 713 827 3380 Asia Pacific Republic of Singapore 65 6777 8211 65 6777 0947 0743 Europe Stirling Scotland UK 44 0 1786 433400 44 0 1786 433401 Middle East Africa Dubai UAE 971 4 8118100 971 4 8865465 Return Material Authorization RMA A Return Material Authorization RMA number must be obtained prior to returning any equipment for any reason Dow...

Page 4: ...rt symbol It is used to alert you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Safety alert symbol Danger indicates a hazardous situation which if not avoided will result in death or serious injury Warning indicates a hazardous situation which if not avoided could result in death or serious injury Caution indicates a hazard...

Page 5: ...d and trained personnel should install operate repair and maintain this product Verify that this is the correct instruction manual for your Daniel product If this is not the correct documentation contact Daniel at 1 713 827 6314 You may also download the correct manual from http www daniel com Save this instruction manual for future reference If you resell or transfer this product it is your respo...

Page 6: ...instructions contact your Daniel representative for clarification or assistance Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes Follow all instructions during the installation operation and maintenance of this product Connect the product to the appropriate pressure and electrical sources when and where applicable Ensure that all ...

Page 7: ...IBILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LIA...

Page 8: ...s storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and re...

Page 9: ...ertifications and Approvals 19 1 10 FCC compliance 19 Section 2 Mechanical installation 2 1 Meter piping lifting and mounting 23 2 2 Piping recommendations 30 2 3 Meter safety for hoist rings and lifting slings 34 2 3 1 Use of appropriate safety engineered swivel hoist rings in meter end flanges 35 2 3 2 Appropriately rated lifting slings 42 2 4 Mounting requirements in heated or cooled pipelines ...

Page 10: ...he Junction Box remote mount electronics option 67 3 7 4 Bolted band shroud security seals 68 3 7 5 Clamped band shroud security seals 69 3 7 6 Split shroud security seals 70 3 7 7 Latched band shroud security seals 71 3 7 8 Seal conduit ports 73 Section 4 Configuration 4 1 Daniel MeterLink setup 75 4 2 Field Setup Wizard 76 4 3 Using AMS Device Manager to configure the meter 80 4 4 Using a Field ...

Page 11: ...3 Table 2 3 Hoist ring part number lookup table 41 Table 2 4 Hoist ring lookup table for Daniel Model 3812 Liquid Ultrasonic Flow Meters 41 Table 3 1 Configurations for open collector frequency outputs 47 Table 3 2 CPU Module labeling and LED functions 54 Table 3 3 Ethernet cable to PC communication 55 Table 3 4 Serial Port A parameters 56 Table 3 5 Frequency Digital Outputs possible configuration...

Page 12: ...ii List of Tables List of Tables Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual June 2017 3 9000 765 Rev H ...

Page 13: ...h clamped band shrouds 29 Figure 2 5 Piping recommendations unidirectional flow 31 Figure 2 6 Piping recommendations bidirectional flow 32 Figure 2 7 Meter end flange with tapped flat counterbore hole for hoist ring 35 Figure 2 8 Safety approved hoist ring and non compliant eye bolt 36 Figure 2 9 90 Degree angle between slings 37 Figure 2 10 Sling contacting electronics enclosure 38 Figure 2 11 Co...

Page 14: ...er K Factors 85 Figure 4 8 AMS Device Manager Configure Manual Setup 86 Figure 4 9 Gating configuration parameter Edge gated active high 88 Figure 4 10 Gating configuration parameter Edge gated active low 88 Figure 4 11 Gating configuration parameter State gated active high 88 Figure 4 12 Gating configuration parameter State gated active low 89 Figure 4 13 Configure Flow Analysis Alert 89 Figure 4...

Page 15: ... Specification for Liquid Ultrasonic Flow Meters P N 3 9000 763 Daniel MeterLink Software for Daniel Gas and Liquid Ultrasonic Flow Meters P N 3 9000 767 Daniel Model 3812 Liquid Ultrasonic Flow Meter Maintenance and Troubleshooting Manual The Daniel 3812 Liquid Ultrasonic Flow Meter technology can be applied to allocation measurement and check metering applications as shown below 1 1 Typical Appl...

Page 16: ... Manager communications for PlantWebTM architecture Direct mount or remote mount options electronics Reduce unaccounted measurement Increase energy savings Replaceable transducers while under pressure Extensive self diagnostics Immediate alarm reporting Auto detected ASCII RTU Modbus communications protocol Interchangeable electronics modules Internet ready communications Ethernet access Modbus TC...

Page 17: ...ing unit CTS Clear to Send the RS 232C handshaking signal input to a transmitter indicating that it is okay to transmit data i e the corresponding receiver is ready to receive data Generally the Request to Send RTS output from a receiver is input to the Clear to Send CTS input of a transmitter DAC Digital to Analog Converter Daniel MeterLinkTM Daniel ultrasonic meter interface software DI digital ...

Page 18: ...nit psia pounds per square inch absolute pressure unit psig pounds per square inch gage pressure unit R Radius rad radian angle RAM Random Access Memory Remote Mount Option Detaching the transmitter electronics enclosure and base electronics enclosure from meter body and mounting and affixing them with the mounting bracket to a pole or other structure RTS Request to Send the RS 232C handshaking si...

Page 19: ...nic Flow Meter Installation Manual Section 1 Introduction 3 9000 765 Rev H June 2017 Acronyms abbreviations and definitions 5 W watts power unit Table 1 1 Acronyms abbreviations and definitions Acronym or abbreviation Definition ...

Page 20: ... Daniel MeterLink may be downloaded at no charge from http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages MeterLink aspx Figure 1 1 Daniel MeterLink download and registration 1 From the right panel under Quick Links click the MeterLink Registration and Download link 2 Click the Order Now button to complete the Online registration form 3 Click Next to go to the order confirmatio...

Page 21: ...meter design TheDaniel 3812 Liquid Ultrasonic Flow Meter designs include a direct or remote mount electronics option and depending on the meter s outside diameter have a shroud cover protecting the transducers and cable assemblies See Table 2 1 and the list below for meter body shroud types Shroud options are split shroud bolted band shroud latched single band shroud clamped band shroud Figure 1 2...

Page 22: ...re 1 3 Direct mount electronics with latched single band shrouds and remote display A Explosion proof transmitter enclosure CPU Module Power Supply I S Barrier Board B Intrinsically safe base enclosure includes Acquisition Module C Meter body and latched band shrouds for transducers and cable assemblies A B C Backplane board and optional LCD Board with glass endcap ...

Page 23: ...ure 1 4 Direct mount electronics with bolted single band shrouds and local display A Explosion proof transmitter enclosure CPU Module Power Supply I S Barrier Board B Intrinsically safe base enclosure includes Acquisition Module C Meter body and latched band shrouds for transducers and cable assemblies A B C Backplane board and optional LCD Board with glass endcap ...

Page 24: ... 765 Rev H Figure 1 5 Direct mount electronics assembly with clamped band shrouds A Explosion proof transmitter enclosure CPU Module Power Supply I S Barrier Board B Intrinsically safe base enclosure includes Acquisition Module C Meter body and band shrouds for transducers and cable assemblies A B C Backplane board optional LCD Board with glass endcap ...

Page 25: ...esign 11 Figure 1 6 Remote mount electronics assembly with clamped band shrouds A Explosion proof transmitter enclosure CPU Module Power Supply I S Barrier Board B Intrinsically safe base enclosure includes Acquisition Module C Meter body and band shrouds for transducers and cable assemblies A B C Backplane board and optional LCD Board with glass endcap ...

Page 26: ...7 Remote mount electronics assembly with split shrouds A Explosion proof transmitter enclosure CPU Module Power Supply I S Barrier Board B Intrinsically safe base enclosure includes Acquisition Module C Acquisition cable conduit A B E D C D Junction box E Meter body and split shrouds for transducer and cable assemblies Backplane board optional LCD Board with glass endcap ...

Page 27: ... optimum solution for measuring asymmetric flow The Daniel 3812 Liquid Ultrasonic Flow Meter utilizes two cross bore parallel plane measurement paths offers a high degree of repeatability bi directional measurement and superior low flow capabilities without the compromises associated with conventional technologies The Daniel 3812 Liquid Ultrasonic Flow Meter s U L safety listing is accomplished th...

Page 28: ...nic type Transit time based measurement Spool piece with integral mount transducers Enclosure materials ASTM B26 Gr A356 0 T6 Aluminum Chromate conversion coated with a polyurethane enamel ASTM A351 Gr CF8M Stainless Steel Passivated Meter Performance Linearity 0 30 of measured value over a 10 1 turndown 40 to 4 ft s 12 2 to 1 2 m s Repeatability 0 10 of reading in the specified velocity range Vel...

Page 29: ...nic specifications Power Meter 10 4 VDC to 36 VDC measured at the meter terminals1 11 W maximum power consumption Serial cable Belden 9940 or equivalent 22 gauge Capacitance pF m 121 397 conductor to conductor Capacitance pF m 219 827 conductor to other conductor and shield Resistance DC DCR 20 C Ohm km 48 2307 Nominal Outer shield resistance DCR 20 C Ohm km 16 405 Operating voltage 300 V RMS UL A...

Page 30: ...le and ultrasonic transducers must not exceed 15 feet 4 7 meters when using the remote mount option see Figure 1 7 Communications specifications Connectivity protocols One serial RS 232 RS 485 port 115 kbps baud rate Modbus RTU ASCII 1 Serial Port A RS 232 RS 485 Full Duplex RS 485 Half Duplex One Ethernet Port TCP IP 100 BaseT Modbus TCP Device compatibility FloBoss 103 FloBoss S600 flow computer...

Page 31: ...e reporting forward flow leads Phase A while reporting reverse flow Lead forward Lag reverse Phase B leads Phase A while reporting forward flow lags Phase A while reporting reverse flow Phase A and Phase B output based on flow direction Reverse flow output only reports flow in the reverse direction For frequency outputs Phase B of the output is 90 degrees out of phase with Phase A Forward flow out...

Page 32: ...or both In situ performance test procedures Field tested advanced meter health and flow dynamics diagnostics Data collection and retention procedures 1 8 Safety The Daniel 3812 Liquid Ultrasonic Flow Meter is suitable for use in U L Class 1 Division 1 Group C and D hazardous locations Daniel 3810 Series Liquid Ultrasonic Meters are approved to the ATEX Directive 94 9 EC Refer to the 3810 Series Sy...

Page 33: ...0163 X Marking Ex d ia IIB T4 Gb IP66 W Electrical parameters Refer to Section 1 6 Table 1 2 Special conditions for safe use Explosion proof joint dimensions are compliant with the Brazilian Association of technical standard ABNT NBR IEC 60079 1 Table 3 The enclosure for the explosion proof transmitter and intrinsically safe barrier must be remote mounted Refer to Section 1 6 Table 1 2 if the oper...

Page 34: ... explosive atmospheres U L Underwriter Laboratories U L C Underwriter Laboratories of Canada PED BSI Group British Standards Institution INMETRO National Institute of Metrology Quality and Technology Demko Dansk Elektrisk Materiel Kontrol Danish Electrical Equipment Supervision GOST R Government Standard Russia L A B Laboratory Accreditation Bureau ISO IEC 17025 2005 1 10 FCC compliance This equip...

Page 35: ...ar appropriate personal protective equipment when coming in contact with the meter Failure to do so may result in injury CUTTING HAZARD Sharp edges may be present on the meter Wear appropriate personal protective equipment when working on the meter Failure to do so may cause serious injury TRANSPORTATION HAZARD When moving the meter do not insert the forks of a forklift into the bore Inserting the...

Page 36: ...lication CRUSHING HAZARD Do not remove flange stabilizers Attempting to do so may allow the meter to roll resulting in serious injury or equipment damage A Flange stabilizers A ESCAPING FLUIDS HAZARD The purchaser of the meter is responsible for the selection of Daniel components seals and materials compatible with the chemical properties of the measurement fluid Failure to select suitable meter c...

Page 37: ...O NOT attempt to remove or adjust the transducer housing Attempting to do so may release pressurized fluid resulting in serious injury or equipment damage FLUID CONTENTS MAY BE HAZARDOUS The meter must be fully depressurized and drained before attempting to remove the transducer housing If fluid begins to leak from the transducer housing immediately reinstall it Failure to do so may cause serious ...

Page 38: ... the base electronics enclosure the meter body with shroud covers for the transducers and cable assemblies and a direct or remote mount option Figure 2 1 Direct mount meter electronics assembly with split shroud A Direct mount explosion proof transmitter enclosure CPU Module Power Supply B Intrinsically safe base enclosure includes Acquisition Module C Meter body and split shroud cover for transdu...

Page 39: ... assembly with split shroud A Remote mount explosion proof transmitter enclosure CPU Module Power Supply I S B Intrinsically safe base enclosure includes Acquisition Module C Acquisition cable conduit A B E D C D Junction box with acquisition cable terminal blocks E Meter body and split shroud cover for transducer assemblies and cables I S Barrier Board Backplane Board and optional LCD Display Boa...

Page 40: ...Rev H Figure 2 3 Direct mount meter electronics with bolted band shrouds A B C A Explosion proof transmitter enclosure CPU Module Power Supply I S Barrier Board B Intrinsically safe base enclosure includes Acquisition Module C Meter body and split shroud cover for transducers and cables assemblies Backplane Board and optional LCD Board with glass endcap ...

Page 41: ...sure rating Meter body size ANSI pressure rating Shroud type 2 3 150 and 300 Bolted band shroud or latched band shroud 4 10 150 and 300 Split shroud or latched band shroud 600 and 900 Clamped band shroud 12 and larger 150 300 600 900 Clamped band shroud A B C A Explosion proof transmitter enclosure CPU Module Power Supply I S Barrier Board B Intrinsically safe base enclosure includes Acquisition M...

Page 42: ...T HAZARD Before pipeline cleaning and maintenance pigging operations remove straightening vanes or flow conditioners Failure to do so may cause excessive pressure in the meter system resulting in serious injury death or equipment damage 3812 Ultrasonic Flow Meter with flow conditioner for unidirectional flow 3812 Ultrasonic Flow Meter with flow conditioner for bidirectional flow ...

Page 43: ... erosion problems and resonance cracks or failure of probes or thermowells approximately 6 to 12 m sec or 2 to 40 ft sec Space availability for meter lengths to allow inlet piping customization Concentric alignment pins or flange concentricity technique considerations Figure 2 5 Piping recommendations unidirectional flow SUNSHIELD PROTECTION Install a sunshield to prevent prolonged exposure to dir...

Page 44: ...tion T Temperature measurement location Refer to the ultrasonic meter product data sheet for piping information The Liquid Ultrasonic Flow Meter Datasheet may be downloaded from the Daniel website http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages ultrasonic 3812 aspx To access the product datasheet from the Daniel products page above link select the Daniel Liquid Ultrasonic F...

Page 45: ...s arrangement the meter can be ordered with extra long transducer cables for remote mounting or the meter housing can be installed with the electronics assembly on the bottom The mating piping should include temperature and pressure measurement connections located a minimum of two nominal pipe diameters length down stream of the meter or per API MPMS 5 8 Table 2 2 Piping recommendation for uni dir...

Page 46: ...o meter tubes piping or other fittings Using these instructions to maneuver the Daniel Ultrasonic Meter while it is still attached bolted or welded to a meter tube piping or other fitting may result in equipment damage serious injury or death The operator must refer to their company s hoisting and rigging standards or the DOE STD 1090 2004 Hoisting and Rigging standard if such company standards do...

Page 47: ...ndards do not exist Refer to the following sections for more information on these two methods 2 3 1 Use of appropriate safety engineered swivel hoist rings in meter end flanges Daniel Ultrasonic meters come equipped with a tapped hole located on the top of each meter body end flange A flat machined surface surrounds each tapped hole see Figure 2 7 This feature provides complete surface contact ONL...

Page 48: ...sure the tapped holes on the meter are clean and free of debris before installing the hoist rings 4 Use only the safety engineered swivel hoist rings that are rated for lifting the meter Do not use any other type of hoist rings with the same screw size or heavy duty hoist rings The meter tapping and counter bore size are suitable only for the hoist rings specified by Daniel 5 When installing a hoi...

Page 49: ...7 8 Always use separate slings for each hoist ring NEVER reeve one sling through both hoist rings The slings must be of equal length Each sling must have a load rating that equals or exceeds the hoist ring load rating The angle between the two slings going to the hoist rings must never exceed 90 degrees or the load rating of the hoist rings will be exceeded Figure 2 9 90 Degree angle between sling...

Page 50: ...electronic enclosure then remove the four bolts holding the enclosure to its base and temporarily remove the head from the meter during the lifting operation You will need to unplug the cable on the Acquisition Module Two screws hold this cable in place Once the lifting operation is complete reattach and secure the electronics cable on the Acquisition Module return the electronics enclosure to its...

Page 51: ...or exceeds the hoist ring load rating The angle between the two slings going to the hoist rings must never exceed 90 degrees or the load rating of the hoist rings will be exceeded DO NOT DRAG THE TRANSMITTER ELECETRONICS ENCLOSURE DURING LIFTING OPERATIONS Support the transmitter electronics while lifting the meter body Failure to do so may r cause damage to the equipment REMOVE CONDUIT TIE WRAPS ...

Page 52: ...the ring of the hoist ring 13 NEVER lift more than the ultrasonic meter assembly including electronics and transducers with the hoist rings The only exception is that it is safe to lift the meter with one ASME B16 5 or ASME B16 47 blind flange bolted to each end flange of the meter NEVER use the hoist rings on the meter to lift other components such as meter tubes piping or fittings attached to th...

Page 53: ...ist ring do you need To determine the size of the hoist rings required for your meter use the appropriate table below for Liquid Ultrasonic Meters see Table 2 3 Look down the column that matches the ANSI rating of your meter Find the row that contains your meter size Follow the row to the end to find the appropriate hoist ring part number Table 2 3 Hoist ring part number lookup table Daniel part n...

Page 54: ...ting slings of the Daniel 3812 Ultrasonic meter by itself These instructions are intended to be followed in addition to your company s standards or the DOE STD 1090 2004 Hoisting and Rigging standard if such company standards do not exist Safety precautions using appropriate rated lifting slings 1 Meters must only be lifted by personnel properly trained in the safe practices of rigging and lifting...

Page 55: ...the body as shown below A choker style sling is recommended using a spreader bar Figure 2 11 Correct sling attachment 4 Visually inspect the slings prior to use for any signs of abrasion or other damage Refer to the sling manufacturer s procedures for proper inspection of the particular sling you are using 5 Only use slings with ratings that exceed the weight to be lifted Reference your company s ...

Page 56: ...able in place Use a spreader bar on the sling to prevent contact with the electronics or the transducer shroud 7 Once the lifting operation is complete reattach and secure the electronics cable to J3 on the Acquisition Module return the electronics enclosure to its original position replace the bolts and secure the enclosure in place Lifting the meter with the upper enclosure installed but with ou...

Page 57: ...ure range it is necessary to remove the Transmitter Electronics enclosure from the meter body i e Spool piece acting as process fluid conduit and mount it next to the meter body on a pipe stand or other rigid structure The process temperature must also not exceed the operating temperature range of the transducers LT 10 and LT 11 operating temperature range 50 oC to 135 oC 58 o F to 275 o F with NB...

Page 58: ...46 Mounting requirements in heated or cooled pipelines Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual June 2017 3 9000 765 Rev H ...

Page 59: ...to by the frequency output If the voltage drop is higher than the voltage required for the frequency input to see a low state then the configuration will most likely not work for your system Performance of frequency outputs will vary from this table with setup and frequency input being driven The 22 AWG wire characteristics are as follows Capacitance 20 pF ft or 20 nF 1000 ft between two wires Res...

Page 60: ... installed inside the Transmitter Electronics Enclosure as the primary ground A secondary ground is located outside of the Transmitter Electronics Enclosure see Figure 3 2 Digital grounds should never be connected to chassis ground Figure 3 1 Transmitter Electronics Enclosure internal chassis ground The internal grounding terminal shall be used as the primary equipment ground The external terminal...

Page 61: ... instructions to protect personnel and equipment A External ground lug A HAZARDOUS VOLTAGE INSIDE Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is present Disconnect equipment from supply circuit before opening Failure to remove power may result in serious injury or death DEATH OR SERIOUS INJURY MAY OCCUR Explosion hazard Substitution of components may impair i...

Page 62: ...e with manufacturer specifications 8 Install the security latches and wire seals on the Transmitter Electronics Enclosure end caps see Section 3 7 1 9 If required install the wire seals on the Base Enclosure hex head bolts and on the Shroud covering the meter body see Section 3 7 2 10 Install the security wire seals on the shrouds covering the transducers and cables Refer to the section appropriat...

Page 63: ...ecifications 8 Install the security latches and wire seals on the Transmitter Electronics Enclosure end caps see Section 3 7 1 9 Install the wire seals on the Base Enclosure hex head bolts and on the Shroud covering the meter body see Section 3 7 2 10 Install the security wire seals on the shrouds covering the transducers and cables Refer to the section appropriate for your meter design Section 3 ...

Page 64: ...e meter electronics are HART capable and provide communication flexibility with Daniel 3812 Liquid Ultrasonic Flow Meters The HART output provides communication with other field devices e g 475 375 Field Communicator and AMS Device Manager software and ultimately communicates key diagnostic information through PlantWeb architecture The meter s electronics auto detects the protocol used and automat...

Page 65: ...he status of the data transfer from the Acquisition Module to the CPU Module is indicated via light emitting diode LED status indicators The Write PROT switch protects the meter s configuration Figure 3 3 CPU Module labeling and LED indicators A B C D E A Acquisition Measurement mode B Power C RX RS 485 RS 232 receiving data D LED 4 not used E LED 5 not used F TX RS 485 RS 232 transmitting data F ...

Page 66: ... the Meter Directory Name in order to keep all log files and configurations separate from each meter Switch position ON the meter is enabled to act as a DHCP server for a single DHCP client OFF disables the DHCP server PORT A PORT A override RS 232 serves as an override during meter commissioning to establish com munications and in the event the user cannot communicate with the meter due to an ina...

Page 67: ...n of the meter the DHCP option must be turned off if used on a LAN WAN Use ethernet cable Daniel P N 1 360 01 596 to connect the PC to the meter A DIN 41612 48 pin connector is the interface from the CPU Module to the Field Connection Board male end located on the back of the Field Connection Board Table 3 3 Ethernet cable to PC communication Ethernet communication Wire color CPU White w Orange St...

Page 68: ...on and in the event that the user cannot communicate with the meter possibly due to an inadvertent communication configuration change Alternately when using Daniel MeterLink with an Ethernet port use Ethernet cable Daniel P N 1 360 01 596 to connect the PC Table 3 4 Serial Port A parameters Port Communication Description Common features Port A Standard RS 232 RS 485 Half Duplex RS 485 Full Duplex ...

Page 69: ...ure 3 4 PC to meter serial connection wiring 3 6 I O connections The meter provides the I O connections on the CPU Module Figure 3 5 CPU Module I O connections RX TX COM DB 9 Connector Female A B C D A Frequency Digital Output 2 B Frequency Digital Output 3 C Analog Output 2 4 20mA output D Analog Input HART temperature and pressure connections ...

Page 70: ...ncy content Actual Uncorrected Flow Rate Frequency output 2B is based on frequency content and Frequency 2B Phase Digital output 1A is based on Digital output1A content Frequency Output 1Validity and Flow Direction Digital output 1B is based on Digital output1B content Frequency Output 1 Validity and Flow Direction Digital output 2A is based on Digital output 2A content Frequency Output 2 Validity...

Page 71: ...hase A while reporting reverse flow Lead forward Lag reverse Phase B leads Phase A while reporting forward flow lags Phase A while reporting reverse flow Phase A and Phase B output based on flow direction Reverse flow output only reports flow in the reverse direction For frequency outputs Phase B of the output is 90 degrees out of phase with Phase A Forward flow output only reports flow in the for...

Page 72: ...Module and have a withstand voltage of at least 500V rms dielectric Figure 3 6 CPU Module Frequency Digital outputs common ground Type 2 A FODO1 and Digital input1 shared common ground Group 1 B FODO2 and FODO3 shared common ground Group 2 Table 3 5 Frequency Digital Outputs possible configurations Frequency Digital output Source configuration Frequency Digital Output 1 Frequency Digital Output 2 ...

Page 73: ... installation 3 9000 765 Rev H June 2017 Frequency Digital outputs 61 Figure 3 7 CPU Module Frequency Digital outputs common ground Type 4 A FODO 1 and DI1 FODO6 shared common ground Type 4 CPU Module Group1 B FODO2 FODO3 FODO4 and FODO5 shared common ground Type 4 CPU Module Group2 ...

Page 74: ... Communications Foundation can be connected to the Daniel 3812 Liquid Ultrasonic Flow Meter Analog Output 2 AO2 is user configurable as a conventional 4 20 mA output 3 6 4 Digital Input The Daniel 3812 Liquid Ultrasonic Flow Meter provides one digital input that can be used as a general purpose input or used for synchronizing calibration for flow calibration gating contact closure The meter record...

Page 75: ...ternal power source connection and fuse Located inside the Transmitter Electronics Enclosure is a connector for a user provided external power source a 2 Ampere fuse and a 24V loop power connection for ultrasonic meter analog outputs generator transmitter or pressure transmitter devices The current is limited to 88mA Figure 3 8 CPU Module power source connections Table 3 7 Configuration protect sw...

Page 76: ...y seal wires are commercially available Be sure to set the WRITE PROT switch on the CPU Module to the ON position prior to sealing the enclosure 3 7 1 Direct or remote mount transmitter electronics enclosure seal Use the following instructions to install the security seal wires on the Transmitter Electronics Enclosure Figure 3 9 Transmitter electronics enclosure security latch CUTTING HAZARD Sharp...

Page 77: ...re into and through one of the two holes in the end cap Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 078 inch 2 0mm Figure 3 10 Direct or remote mount Transmitter Electronics Enclosure security seals 3 Adjust the security wire removing all slack and thread into the lead seal 4 Cut wire ends to remove excess wire 5 This com...

Page 78: ...ll security wire seal into and through two of the four the holes in the socket head screws on the Base Enclosure cover maximum wire diameter 078 inch 2 0mm Figure 3 11 Base Enclosure security seals 2 Position the wire to prevent counterclockwise rotation of the screws when the seal wire is taut 3 Twist and adjust wire removing all slack and seal 4 Cut wire ends to remove excess wire 5 This complet...

Page 79: ...required Procedure 1 Install security wire seal into and through two of the four the holes in the socket head screws on the Junction Box cover maximum wire diameter 078 inch 2 0 mm Figure 3 12 3812 Remote mount transmitter electronics option 2 Position the wire to prevent counterclockwise rotation of the screws when the seal wire is taut 3 Twist and adjust wire removing all slack and seal 4 Cut wi...

Page 80: ...65 Rev H 3 7 4 Bolted band shroud security seals If required use the following instructions to install bolted band shrouds security wire seals Figure 3 13 Bolted band shroud security seals bottom view A Band shroud C B Left front shroud bolt 1 4 20 B A C Left back shroud bolt 1 4 20 D Right back shroud bolt 1 4 20 E Right front shroud bolt 1 4 20 D E ...

Page 81: ...wire ends to remove excess wire 6 This completes the bolted band shroud security seal installation procedure 3 7 5 Clamped band shroud security seals Use the following instructions to install the security seal wires if required on the two top end shrouds covering the worm screw clamps This procedure applies to clamped band shroud meters Figure 3 14 Clamped shroud security seals Procedure 1 Install...

Page 82: ...assemblies Figure 3 15 Split shroud security seals Procedure 1 Install the security seal wire into and through the holes in the split shroud clamp bent tab and the upper split shroud bent tab maximum wire diameter 078 inch 2 0 mm 2 Remove all slack and seal 3 Cut wire ends to remove excess wire 4 Repeat these steps for the other split shroud clamps 5 This completes the split shroud security seal i...

Page 83: ...atched band shroud security seals Use the following instructions to install the security seal wires on the latched band shrouds covering the meter body and transducer assemblies Figure 3 16 Latched band shroud assembly A A Band shroud B Stainless steel strike C F D C Transducer cable D Meter body recess for pop rivet allowance E B E Meter body shoulder F Shroud latch ...

Page 84: ...rough the holes in one of the shroud latches maximum wire diameter 078 inch 2 0 mm Figure 3 17 Shroud latch holes for security wire seals 2 Remove all slack and seal 3 Cut wire ends to remove excess wire 4 Repeat these steps for the other shroud latch 5 This completes the split shroud security seal installation procedure A Left shroud latch holes for security wire seals A B Right shroud holes for ...

Page 85: ...n tested according to the customer s Best Practices schedule Some areas require a witnessed Acceptance Test for the installed system and require that the meter run for a predetermined length of time approximately one to two weeks before the unit is sealed This allows time to verify all electrical connections are correct that the meter is accurately measuring flow and that the meter meets the custo...

Page 86: ...74 Seal conduit ports Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual June 2017 3 9000 765 Rev H ...

Page 87: ... options 5 Select File Program Settings and customize the user preferences e g User name Company name display units Liquid Meter volume units and other interface settings 6 Connect to your meter If your meter is not shown in the list select Edit Meter Directory and setup the connections properties 7 Run the Field Setup Wizard Options Register by e mail Select this option and click Next to register...

Page 88: ...ect Inverted Operation This changes the digital output from a HIGH for a TRUE condition to output a LOW for a TRUE condition Click Next to continue to Current Outputs 5 Current Outputs are based on Uncorrected Actual flow rate content flow direction Forward Reverse or Absolute and Full scale volumetric flow rate used with output 20mA maximum Alarm action parameters determines the state the output ...

Page 89: ...Cubic Meters TDYVL Current day s forward uncorrected volume BBL Barrels GAL Gallons L Liters CM Cubic Meters MCM Thousand Cubic Meters TDYVL Current day s reverse uncorrected volume BBL Barrels GAL Gallons L Liters CM Cubic Meters MCM Thousand Cubic Meters YSTVL Previous day s forward uncorrected volume BBL Barrels GAL Gallons L Liters CM Cubic Meters MCM Thousand Cubic Meters YSTVL Previous day s...

Page 90: ... DEGF Degrees Fahrenheit DEGC Degrees Celsius PRESS Flow condition pressure PSI Pound per square inch MPA Megapascals FRQ1A Frequency channel 1A HZ Hertz FRQ1B Frequency channel 1B HZ Hertz KFCT1 Frequency 1 K factor BBL Barrels GAL Gallons L Liters CM Cubic Meters MCM Thousand Cubic Meters FRQ2A Frequency channel 2A HZ Hertz FRQ2B Frequency channel 2B HZ Hertz KFCT2 Frequency 2 K factor BBL Barre...

Page 91: ... Wizard 79 Note When connected to a meter with the optional local display reverse flow direction is indicated with a minus sign negative before the value s shown on the display AO2 Analog Output 2 current MA Milliamperes Table 4 1 Local display labels descriptions and valid units Local Display labels descriptions and units ...

Page 92: ...sign indicate forward and reverse flow direction The Local Display Flow rate time units are modifiable by selecting the drop down arrow and clicking the time unit in the list box Valid flow rate time units selections are second minute hour day Scroll delay The Scroll Delay is the time interval for the selected display items to be shown on the Local Display The default scroll delay setting is five ...

Page 93: ...ttp www2 emersonprocess com en US documentation deviceinstallkits Pages devicein stallkitsearch aspx Procedure installing AMS Device Description 1 Use the link above to search for the Device Description DD for your Daniel 3810 Series Liquid Ultrasonic Flow Meter 2 Use the pull down menu and select the Brand Manufacturer Emerson Daniel Industries 3 Next select the Device Liquid 3810 Series from the...

Page 94: ...ation Manual June 2017 3 9000 765 Rev H Figure 4 1 AMS Device Description search 9 Click Search Now 10 Click the Daniel Industries Liquid 3810 Series Rev 1 hyperlink The file download dialog displays Click the Save button to save the files to your host system You may use the default download location or change the directory ...

Page 95: ...le download options 12 Click the Save button to complete the file download Figure 4 2 AMS file download complete 13 Click Open or Open Folder to view the downloaded files 14 Establish power to the meter and wiring to Analog Input 1 for HART communication 15 Start the AMS Device Manager using a laptop or PC 16 Enter login credentials and click OK to launch the application ...

Page 96: ...ure the meter Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual June 2017 3 9000 765 Rev H 17 Click the Configure tab and then select Guided Setup Manual Setup or Alert Setup Figure 4 3 AMS Device Manager ...

Page 97: ...Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev H June 2017 Using AMS Device Manager to configure the meter 85 Figure 4 4 AMS Device Manager Overview ...

Page 98: ... rate time units Velocity units Pressure units and Temperature units Click Apply to write the parameters to the meter 3 Click the Setup Outputs tab to configure the Device Variables Mapping Units Frequency Digital outputs Frequency and Digital Outputs 1 and 2 Analog outputs Digital Input Pressure and Temperature a Analog output 1 HART Content Primary Variable displays Uncorrected Flow Rate and is ...

Page 99: ...rting forward flow and lead Phase A while reporting reverse flow or the opposite Digital Output 1 Channel A Content and Polarity Channel B Content and Polarity Maximum Frequency and Lower and Upper Range Units of Measure c Click the Frequency and Digital Output 2 tab and repeat Step 3b to configure Frequency and Digital Output 2 parameters 5 Click Setup HART to configure the HART parameters tag da...

Page 100: ...ird and Fourth Variables Figure 4 6 AMS Device Manager Service Tools All Variables status indicators 8 Click OK to return to the Overview page 9 Enable the Write Protect switch on the CPU Module to protect the meter s configuration 10 From the Overview window click Display Meter K Factors K Factors are a read only values calculated from the Full scale volumetric flow rate used with frequency outpu...

Page 101: ...nic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev H June 2017 Using AMS Device Manager to configure the meter 89 Figure 4 7 Display Meter K Factors Click Next to return to the Device Manager Overview page ...

Page 102: ...witch in the CPU Module to write any of the following configuration parameters to your meter 2 Click the Device Variables Mapping tab The Primary and Secondary variables are read only and are configured for Uncorrected Flow Rate The Third and Fourth variable configuration choices include Pressure and Temperature 3 Click the Units tab see AMS Device Manager Guided Setup Step 1 4 Click the Analog Ou...

Page 103: ...t 2 parameters Click Apply after you enter the data to write the parameters to the meter 9 Click the Temperature tab Configure the input parameters including Source Live Analog or Fixed Min and Max input limits corresponding to 4 mA and 20 mA respectively and the Low and High alarm limits Click Apply after you enter the data to write the parameters to the meter 10 Click the Pressure tab Configure ...

Page 104: ...elections are Edge gated active high Figure 4 9 Gating configuration parameter Edge gated active high Edge gated active low Figure 4 10 Gating configuration parameter Edge gated active low State gated active high Figure 4 11 Gating configuration parameter State gated active high High Low Calibration Start Calibration Stop High Low Calibration Start Calibration Stop High Low Calibration Start Calib...

Page 105: ... H June 2017 Using AMS Device Manager to configure the meter 93 State gated active low Figure 4 12 Gating configuration parameter State gated active low 12 Click the Alert Setup tab from the main Configuration page Figure 4 13 Configure Flow Analysis Alert High Low Calibration Start Calibration Stop ...

Page 106: ...he reverse direction for this alert Enter a positive value for the Reverse Flow Zero Cutoff Click the Next button to write the values to the meter Check for an error response If no error response is received click the Next button The Detect Reverse Flow enabled page displays Click the Next button to display Detect Reverse Flow disabled b If an error message is returned click the Next button to dis...

Page 107: ... exists the alert type and description displays Recommended actions are listed to assist you in a resolution After you resolve the alert condition click the Acknowledge button to clear the alert Click Apply to write the changes to the meter If no alert condition is active click OK to close the device window Figure 4 14 AMS Device Manager Service Tools Alerts b If you change the device configuratio...

Page 108: ... Variables Figure 4 16 AMS Device Manager Service Tools d The Service Tools Flow Data page includes charts for flow and sound velocities The flow values flow direction average flow velocity and average sound velocity parameters are displayed for the connected device e Click Service Tools Variables Path Information tab to view the device s chord performance Gain dB SNR dB Signal mV and Noise mV f C...

Page 109: ...s Gauges display each variable s status as good or bad If a status is bad refer to the Service Tools Alerts page for recommended actions to resolve the alert condition Also refer to the Field Device Specification manual P N 3 9000 762 for Commands 48 and 140 details Alerts are triggered for Command 48 Additional device status and Command 140 detailed status information Alerts are grouped as Failed...

Page 110: ...put current values should equal the plant s standard values Click Yes to confirm the configuration changes Repeat this step to trim Analog Output 2 current Click Apply to write the output trim values to the meter Click OK to navigate back to the Service Tools page 16 Click the Service Tools Zero Calibration tab See AMS Device Manager Guided Setup Step 6 to configure the zero flow parameters 17 Aft...

Page 111: ...ltrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev H June 2017 Using AMS Device Manager to configure the meter 99 and remains latched until acknowledged Click Ack acknowledge to clear the alarm ...

Page 112: ...rocess com en US brands Field Communicator Pages Documenta tion aspx Daniel HART Device Description HART DD installed for the meter Network configured for a Field Communicator Daniel Field Device Specification Manual P N 3 9000 761 available on the Daniel website http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages Ultra sonic aspx System wiring diagram drawing number DMC 004936...

Page 113: ...nicator Users Manual wiring diagrams and commissioning instructions provided with your handheld device Register the product to activate the end user license 3 Fully charge the Field Communicator battery prior to use Important Do not change the battery in a hazardous area environment The power supply is not intrinsically safe 4 On the meter run the wires through the field wiring conduit and into th...

Page 114: ...se the touch screen on the Field Communicator the keypad or use the stylus to navigate through the device menus 9 Refer to the Menu tree in Section D 1 1 of the Daniel HART Field Device Specification manual P N 3 9000 761 for the device fast key sequences Included in the menu tree are Diagram Page 1 3810 Series Root Menu Overview Configure Manual Setup Diagram Page 2 Configure Manual Setup continu...

Page 115: ...tter electronics and transducer assemblies attach security latches to the Shroud covering the transducer assemblies and install security wires on the Transmitter Electronics Enclosure end caps the Base Enclosure hex head bolts the Shroud clamps and the shroud latches see Section 3 7 Pour the conduit ports sealing compound according to the customer s requirements e g after approximately one to two ...

Page 116: ...104 Security seals for the meter Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual June 2017 3 9000 765 Rev H ...

Page 117: ...iquid Ultrasonic Flow Meter drawings 99 Appendix A Appendix A Engineering drawings A 1 Daniel 3812 Liquid Ultrasonic Flow Meter drawings List of Engineering Drawings This appendix contains the following engineering drawing s for the ultrasonic meter DMC 004936 Daniel 3810 Series Ultrasonic Flow Meter System Wiring Diagram ...

Page 118: ...100 Daniel 3812 Liquid Ultrasonic Flow Meter drawings Engineering drawings Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual June 2017 3 9000 765 Rev H ...

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Page 122: ...Ethernet settings tool for PCI Ethernet cards fake provides 1 0 5 fake provides GPL Fake provides to satisfy package dependencies gdb 6 6cs 1 gdb GPL Gdb GNU Source level debugger for C C kernel 2 6 37 6 kernel 2 6 37 mpc8313erd GPL Linux kernel core of the Linux operating system libpcap 0 8 3 1 libpcap BSD A system independent interface for user level pa libtermcap 2 0 8 31_1 libtermcap LGPL A ba...

Page 123: ...ck guide gplv3 html For older versions of the GNU General Public License follow the link below http www gnu org licenses old licenses old licenses html GPL See GPL license on the following pages strace 4 5 14 1 strace BSD trace system calls associated with a running pro sysconfig 1 2 1 sysconfig GPL System configuration package sysfsutils 2 1 0 1 sysfsutils GPL LGPL sysfs utilities tcpdump 3 8 3 1...

Page 124: ...ies to most of the Free Software Foundation s software and to any other program whose authors commit to using it Some other Free Software Foundation software is covered by the GNU Library General Public License instead You can apply it to your programs too When we speak of free software we are referring to freedom not price Our General Public Licenses are designed to make sure that you have the fr...

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Page 130: ...cation of that system it is up to the author donor to decide if he or she is willing to distribute software through any other system and a licensee cannot impose that choice This section is intended to make thoroughly clear what is believed to be a consequence of the rest of this License 8 If the distribution and or use of the Program is restricted in certain countries either by patents or by copy...

Page 131: ...FOR THE PROGRAM TO THE EXTENT PERMITTED BY APPLICABLE LAW EXCEPT WHEN OTHERWISE STATED IN WRITING THE COPYRIGHT HOLDERS AND OR OTHER PARTIES PROVIDE THE PROGRAM AS IS WITHOUT WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THE ENTIRE RISK AS TO THE QUALITY AND PERFORMANCE OF THE PROGRAM IS ...

Page 132: ...e it and or modify it under the terms of the GNU General Public License as published by the Free Software Foundation either version 2 of the License or at your option any later version This program is distributed in the hope that it will be useful but WITHOUT ANY WARRANTY without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE See the GNU General Public License for...

Page 133: ...as a programmer or your school if any to sign a copyright disclaimer for the program if necessary Here is a sample alter the names Yoyodyne Inc hereby disclaims all copyright interest in the program Gnomovision which makes passes at compilers written by James Hacker signature of Ty Coon 1 April 1989 Ty Coon President of Vice This General Public License does not permit incorporating your program in...

Page 134: ... Public License and the GNU GPL refers to version 3 of the GNU General Public License The Library refers to a covered work governed by this License other than an Application or a Combined Work as defined below An Application is any work that makes use of an interface provided by the Library but which is not otherwise based on the Library Defining a subclass of a class defined by the Library is dee...

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Page 136: ...ation Code in a form suitable for and under terms that permit the user to recombine or relink the Application with a modified version of the Linked Version to produce a modified Combined Work in the manner specified by section 6 of the GNU GPL for conveying Corresponding Source 1 Use a suitable shared library mechanism for linking with the Library A suitable mechanism is one that a uses at run tim...

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Page 138: ...entation and or other materials provided with the distribution Neither the name of Daniel nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES ...

Page 139: ...ights to use copy modify merge publish distribute sublicense and or sell copies of the Software and to permit persons to whom the Software is furnished to do so subject to the following conditions The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software THE SOFTWARE IS PROVIDED AS IS WITHOUT WARRANTY OF ANY KIND EXPRESS OR IMPLIE...

Page 140: ...box junction box security seal 67 L LGPL 101 Lifting slings 35 correct sling attachment 43 incorrect sling attachment 44 safety precautions using lifting slings 42 Local display 2 Display items 77 display labels descriptions and valid units 77 Display units 79 Optional local display and glass endcap 12 Scroll delay 79 M MAC Address 4 Mechanical installation 23 Meter 13 Meter design Direct mount el...

Page 141: ... shroud security seals 71 Split shroud security seal 70 Sealing the unit 73 Section 75 Securing end caps and shroud 64 Serial Port A parameters 56 Shroud options 6 bolted band shroud 6 clamped band shroud 6 latched single band shroud 6 split shroud 6 Source code for executable files 101 Startup startup and configuration 47 75 systems that use flame proof cable 51 T Transducer LT 10 operating tempe...

Page 142: ...lication in whole or part is prohibited Printed in the USA Europe Stirling Scotland UK T 44 1786 433400 Middle East Africa Dubai UAE T 971 4 811 8100 Asia Pacific Singapore T 65 6777 8211 Daniel Measurement and Control Inc Daniel is an Emerson Automation Solutions business unit The Daniel name and logo are trademarks of Daniel Industries Inc The Emerson logo is a trademark and service mark of Emer...

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