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15

6.7 restricted lift valves

Crosby JOS-E and JlT-JOS- E pressure relief 
valves are available in a restricted lift version� 
all J series variations including JBS and all 
service medias may be supplied in a restricted 
lift version� The purpose of a restricted lift valve 
is to more closely match the required capacity 
of the protected vessel or pipe with the actual 
and rated capacities of the relief valve providing 
over-pressure protection�
Restricted lift (Rl) versions of the J series may 
be built by a certified Emerson manufacturing 
facility or by an aSME certified assembler with 
the required certification specific to the Rl 
version (National Board certificates 01045 and 
01382)� any aSME marked Rl valve may be VR 
repaired by a repair organization certified under 
the National Board VR repair program� Existing 
non- restricted lift versions of the J series may 
be converted to the restricted lift version by 
VR certificate holders� In addition existing Rl 
versions may have their lift modified using the 
same procedures�

noTe

Restricted lift valves may be identified by the restricted 
lift nameplate by model number with “-Rl"�

6.7.1

  Restricted lift valves have a limit spacer 

that prevents the disc and disc holder 
from lifting its limits� These valves may be 
restricted to a minimum lift of 30% of the 
full rated capacity or �080˝ (2�03 mm)�It is 
important to check lift on all restricted lift 
valves to ensure accuracy of the capacity 
on the nameplate� For production 
purposes the spacers are precut for 10% 
increments� 5% increments can be added 
for K orifice and larger�

6.7.2  Determining the correct limit spacer height

  

•  The nameplate capacity should 

be as specified on the nameplate 
or determined by calculation 
(See example on page 18)�

 

•  The required lift should also 

be specified on the nameplate 
or determined by calculation 
(See example on page 18)�

 

•  Select the limit spacer(s) to the 

required limit spacer height 
(See Table 10 and 11)�

6.7.3  Measure the valve lift.

 

•  Install the limit spacer (see Figure 13) 

with the chamfer down and reassemble 
the valve as described in Steps 6�6�1 
through 6�6�10�

 

 note: 

install bellows to disc holder for 

JBS F orifice valve, then install spacer�

 

•  Measure the lift of the valve and 

compare it with the required lift as given 
on the restricted lift nameplate with 
tolerance (�020”, +0�020” [-0�50 mm, 
+0�50 mm])�

 

•  Based on the results, if the lift is not in 

the tolerance:

If the actual lift is less than required, machine 
the limit spacer as necessary to obtain the 
required lift� (Machine chamfer, deburr and 
polish before installation into the valve�)

If the actual lift is greater than required, obtain 
a new next taller limit spacer, and return to 
section 13�3�1� (Machine chamfer, deburr and 
polish before installation into valve�)

 

•  Once correct lift is obtained, 

disassemble the valve�

 

•  Ensure the limit spacer has been 

chamfered to fit over the radius of the 
disc holder� The limit spacer must be 
installed so that the chamfered end is 
mating to the back face of disc holder, 
and not sitting on the disc holder radius�

 

•  Prior assembly, verify the lift for each 

valve�

FIguRE 13
Restricted lift spacer

CauTion

Do not interchange internal parts or use a 
different nozzle after a set of parts has been 
custom-fit.

6.7.4 Assembly

 

Valves need to be assembled as per 
section 6�6�

6.7.5  Restricted Lift Nameplate

 

For new restricted lift version valves, use 
the restricted lift nameplate (See Figure 2�)

 If a non-restricted lift J series PRV is 

converted to the Rl version, or if the 
restricted lift is changed on an existing 
Rl version valve the following procedure 
regarding nameplates should be followed� 

 

•  The information on the original ASME 

nameplate which is changed by the 
conversion, such as model number, 
capacity and restricted lift should be 
lightly etched out�  

 

•  Information changed by conversion of 

the valve or change to the restricted 
lift shall be included on the repair 
nameplate to serve as a record of 
the conversion and its effect on the 
performance of the PRV�

Crosby

 STylE JOS-E, JBS-E, JlT*-JBS-E, JlT*-JOS-E ValVES

InstallatIon and MaIntenance InstructIons

lift 

restricting 

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Summary of Contents for Crosby JBS-E Series

Page 1: ...hould use only parts manufactured by Emerson Call your nearest Emerson regional sales office or representative for a service engineer should you wish assistance with your field needs Table of Contents 1 Introduction 4 2 Storage and handling 4 3 Installation 4 4 Hydrostatic pressure tests 5 5 Setting testing and adjustments 6 6 Valve maintenance 10 7 Style variations 21 8 Service records 21 9 Spare...

Page 2: ...art name Notes Notes 1 Consumable spare parts valve parts which should be replaced as part of any disassembly and discs and disc inserts which must be replaced if seats are damaged 2 Repair spare parts valve parts exposed to wear and or corrosion during normal operation They are in fluid flow paths and may require replacement as part of any repair 16 Spindle 3 17 Spindle cotter pin 1 L T orifice 1...

Page 3: ...he pressure setting deform valve parts and affect seat tightness and valve performance adversely Striking a valve which is under pressure can cause premature actuation These precautionary statements are by no means exhaustive Emerson cannot be expected to know evaluate and advise customers of all the possible applications and operating conditions for its products or of the possible hazardous conse...

Page 4: ...ned specifically for liquid service The JLT E features patented contoured liquid trim in a standard JOS E JBS E envelope 3 3 Inlet piping Pressure relief valves should be mounted vertically in an upright position either directly on a nozzle from the pressure vessel or on a short connecting fitting that provides direct and unobstructed flow between the vessel and the valve Installing a pressure rel...

Page 5: ...flange be installed in its place This practice precludes the possibility of any damage to the pressure relief valve Bent spindles and damaged valve seats are problems that can be caused by improper hydrostatic test procedures Blank flanges must be removed and the pressure relief valve reinstalled before the vessel is placed in service When the hydrostatic test must be performed with the valve in p...

Page 6: ...ection 5 8 and specifically in Section 5 8 1 For valves with set points in excess of 500 psig it is recommended that when testing on a low volume test bench the lift be restricted temporarily by use of a gag or other suitable device However it is good practice to inspect the valve prior to installation This inspection determines any damage which may have occurred due to rough handling in transit o...

Page 7: ...r of notches moved so that the ring can be returned to its proper position following testing Moving the notches on the nozzle ring to the left will lower the nozzle ring Replace the nozzle ring set screw before each set pressure test The set screw must engage one of the ring notches being careful that it does not bear on the top of a tooth 5 8 2 Remove the cap or lifting lever following the instru...

Page 8: ...set pressure correction factors at ambient temperature Set pressure psig Increase in spring set pressure 5 9 5 Style JLT The Style JLT in the P Q R and T orifice sizes is preset at the factory and cannot be adjusted externally in the field since the special contoured skirt on the disc holder prevents engagement of the set screw with the nozzle ring As a result the nozzle ring is not slotted and is...

Page 9: ...e with 0 035 inch wall The tube end is cut square and smooth is parallel to and inch below the surface of the water A snap on type test clamp shown in Figure 5 is available Procedure With the valve mounted vertically the leakage rate in bubbles per minute shall be determined with pressure at the pressure relief valve inlet raised up to and held at 90 percent of the set pressure or cold differentia...

Page 10: ... less than ten minutes Allowable leakage rate The maximum allowable leakage rate should not exceed 10 cubic centimeters per hour per inch of diameter of nominal valve inlet size For nominal valve sizes of 1 inch or less the leakage rate shall not exceed 10 cubic centimeters per hour For soft seated valves there shall be no leakage for one minute Soft seated valves For exceptional seat tightness an...

Page 11: ...rts may be cleaned by wire brushing provided the brushes used do not damage nor contaminate the base metals Only clean stainless steel brushes should be used on stainless steel components The internal parts such as the guide disc holder disc insert nozzle ring and spindle should be cleaned by immersion in a commercial high alkaline detergent Guiding surfaces on the disc holder and guide may be pol...

Page 12: ...s have been damaged badly by dirt or scale lapping the seating surfaces should restore them to their original condition Never lap the disc insert against the nozzle Lap each part separately against a cast iron lapping block of the proper size These blocks hold the lapping compound in their surface pores and must be recharged frequently Lap the block against the seat Never rotate the block continuo...

Page 13: ...be tight nor will it operate properly unless all parts are machined correctly The most satisfactory way to machine a nozzle is to remove it from the valve body However it may also be machined while assembled within the valve body In any event it is vitally important that the seating surfaces run absolutely true before machining Figure 10 Nozzle seat critical dimensions Minimum face to seat dim ref...

Page 14: ...disc holder 5 and guide 15 by sliding the guide over the disc holder Note the guide for D and E orifice valves protrudes up into the valve bonnet 6 6 6 Install the two guide gaskets 28 one above and one below the guide Note when assembling bellows valves the bellows flange eliminates the need for a bottom guide gasket 6 6 7 While holding the top of the disc holder install the guide into the body A...

Page 15: ...asure the valve lift Install the limit spacer see Figure 13 with the chamfer down and reassemble the valve as described in Steps 6 6 1 through 6 6 10 Note install bellows to disc holder for JBS F orifice valve then install spacer Measure the lift of the valve and compare it with the required lift as given on the restricted lift nameplate with tolerance 020 0 020 0 50 mm 0 50 mm Based on the result...

Page 16: ...67 11408750 0 051 F 1 4 11408566 0 099 11408577 0 078 11408588 0 058 F 5 7 11408566 0 099 11408577 0 078 11408588 0 058 G 11408820 0 120 11408821 0 093 11408823 0 066 H 11408831 0 141 11408832 0 108 11408834 0 075 J 11408844 0 172 11408845 0 130 11408847 0 087 K 11408859 0 204 11408860 0 153 11408861 0 103 L 1 4 11408390 0 248 11408391 0 185 11408392 0 122 L 5 6 11408405 0 261 11408406 0 198 11408...

Page 17: ...1408577 0 078 11408519 0 054 F 5 7 11408691 0 105 11408657 0 079 11408623 0 054 G 11408816 0 126 11408821 0 093 11408817 0 061 H 11408826 0 151 11408832 0 108 11408827 0 069 J 11408837 0 186 11408838 0 133 11408540 0 081 K 11408851 0 217 11408860 0 153 11408852 0 092 L 1 4 11408865 0 268 11408866 0 189 11408867 0 111 L 5 6 11408397 0 281 11408398 0 202 11408399 0 124 M 11408413 0 296 11408414 0 20...

Page 18: ...spacer of 70 of full capacity in Table 10 11408478 Nameplate restricted lift 1 243 70 0 870 inches Nameplate capacity 374 860 lbs hr 70 262 402 lbs hr Case 2 Capacity required 165 000 lbs hr Selection 2 Maximum not to exceed rated Nameplate Capacity 110 of capacity required 181 500 lbs hr Required capacity of full capacity 165 000 374 860 44 Required lift 44 1 243 inches 0 547 inches Choose two sp...

Page 19: ... ring soft seat or vice versa Type D Install the cap gasket on the bonnet Screw the spindle nut onto the spindle Place the dog in the cap and install the dog shaft so that the dog is horizontal and the square on the end of the dog shaft has a corner on top With the dog shaft in the position above scribe a horizontal line on the end of the dog shaft This line must be horizontal when the lifting gea...

Page 20: ...otter pin Cotter pin Cotter pin Pin Pin Spindle Spindle nut Spindle nut Spindle Valve spindle Spindle Test rod Spindle Adjusting bolt Adjusting bolt nut Dog shaft Dog shaft Dog shaft gasket Dog shaft Dog Dog Lockwasher Lever nut Lever nut Lever nut lockwasher Lever Lever Packing gland Packing Packing gland sleeve Packing gland nut Forked lever Lever Cap plug Cap plug gasket Cap top gasket Cap gask...

Page 21: ...parts the valve shop number assembly number or serial number should be given together with set pressure part name and item number valve size and style On the valve nameplate the valve assembly number is shown as shop number Spare parts may be ordered from any Emerson regional sales office or representative 10 Trouble shooting pressure relief valves Troubles encountered with pressure relief valves ...

Page 22: ...e of the product The advice of a qualified engineer should be sought prior to any use of the product Any installation maintenance adjustment repair or test performed on the product must be done in accordance with the requirements of all applicable codes and standards The information specifications and technical data the Specifications contained in this document are subject to change without notice...

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