Emerson Bettis EHO G01001.5 Service Instructions Manual Download | Manualshive

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September 2020

Service Instructions

MAN-02-08-77-0714-EN Rev. 2

Section 2: Installation

Installation

Section 2: Installation

2.1 Preparation

2.1.1

Delayed Usage

If for any reason the actuator is not to be installed immediately, Bettis recommends the
following procedures. Failure to comply, with recommended procedures, could lead to
actuator malfunction and possibly void the warranty. For storage procedures exceeding
one year, consult Bettis for further recommendations.

As shipped from the factory, the Bettis SMART EHO actuator is an inherently weatherproof
unit, providing that all compartment covers and cable entry plugs remain intact. The
actuator should be immediately stored in a clean, dry warehouse, free from vibration and
rapid temperature changes, until it can be installed and energized.

If the actuator must be stored outside, store it off of the ground at an elevation sufficient

to prevent it from being immersed in water or buried in snow. Check for any unpainted
or exposed metal surfaces and make sure they are protected with a coating of grease to
prevent any corrosion. Cover the actuator to prevent damage from site debris.

2.1.2

Tools and Materials Required

To complete these procedures, you will need the following documentation for the
Bettis SMART EHO Actuator and items indicated in the table below:

•

General Arrangement Drawing

•

Bill of Material

•

Hydraulic System Schematic

•

System Wiring Diagram

Table 2.

Tools and Material Requirements

Tools and Material Requirements

Primary Power Source for the SMART EHO
(check the SMART EHO System Electrical Diagram for requirements)

Supplemental quantity of hydraulic fluid, if needed

(See 2.7, Hydraulic Fluid and SMART EHO specification, for required fluid type)

Nitrogen Source (if an Accumulator is supplied with the SMART EHO)
Hand Tools: complete complement of open end (SAE and metric) wrenches, screw drivers Philips and

flat blade and a set of hex wrenches
Chains and lifting straps that are inspected and certified for the weight of the SMART EHO Actuator

(check shipping weights)
Sealant for all cable and conduit entries (approvable by the National Electric Code or your country
standard and applicable local codes)

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Summary of Contents for Bettis EHO G01001.5

Page 1: ...Service Instructions MAN 02 08 77 0714 EN Rev 2 September 2020 Bettis SMARTEHO Electro HydraulicOperated Double Acting Actuator ...

Page 2: ...Service Instructions MAN 02 08 77 0714 EN Rev 2 Notes September 2020 This page intentionally left blank ...

Page 3: ...lic Fluid 12 2 8 Accumulator Optional 13 Section 3 Electrical Connections 3 1 Remove Separate Terminal Chamber STC Cover 18 3 2 Sealing Cable Conduit Entries 19 3 3 Recommended Terminal Connections 19 3 4 Separate Terminal Chamber STC Connections 20 3 5 Replace Terminal Chamber Cover 20 3 6 External Earth Ground Connections 21 3 7 Discrete Controlled Inputs Connection 21 Section 4 Set up Start up ...

Page 4: ...lector Knob 48 Section 8 Customizing SMART EHO Settings 8 1 Entering the Setup Menu 49 8 2 Change Settings 51 8 3 Find Setting Feature 54 8 4 EHO Configuration Menu 56 8 5 Alarms 74 Section 9 Troubleshooting Troubleshooting 77 Section 10 Hazardous Area Classification and SIL Certification Hazardous Area Classification and SIL Certification 78 Section 11 Weights and Dimensions 11 1 SMART EHO Double...

Page 5: ...gency power loss Electronic modules are contained within an explosion proof IP68 enclosure and all electronic components are isolated from the customer connection terminals The SMART EHO provides a compact design with actuator and control components that have been field proven for decades in critical service applications The SMART EHO is designed for modulating ESD applications and comes with aler...

Page 6: ...nal injury and damage to the equipment The user must read these instructions in their entirety Failure to observe these safety notices could result in serious bodily injury damage to the equipment void of the warranty Take special notice of all tags warning labels and instructions presented on the actuator These may provide more specific and significant information regarding the actuator than this...

Page 7: ...Spring Return DA Double Acting MAWP Maximum Allowable Working Pressure MOP Maximum Operating Pressure STC Separate Terminal Chamber PST Partial Stroke Test FST Full Stroke Test LDM Local Display Module RDM Remote Display Module CBM Circuit Breaker Module PCB Printed Circuit Board LS Limit Switch PS Pressure Switch NC Normally Closed NO Normally Open CCW Counterclockwise CW Clockwise OL Overload PP...

Page 8: ...d metal surfaces and make sure they are protected with a coating of grease to prevent any corrosion Cover the actuator to prevent damage from site debris 2 1 2 Tools and Materials Required To complete these procedures you will need the following documentation for the Bettis SMART EHO Actuator and items indicated in the table below General Arrangement Drawing Bill of Material Hydraulic System Schem...

Page 9: ...r or not the valve is under pressure 2 3 Actuator Preparation 2 3 1 Once the SMART EHO Actuator is uncrated and cleaned for installation check to ensure there will be no interference with piping or other structure when the actuator is properly mounted to the valve NOTE At this point check to see that when the actuator is mounted to the valve and in its final orientation the outboard end of the pow...

Page 10: ...e to use appropriately rated crane hoist and straps chains to raise and lower the actuator 2 4 1 G01X G2 and All E Series Actuators 2 4 1 1 Horizontal Pipeline Vertical Stem The small G Series and all E Series actuators mounting on a horizontal pipeline with a vertical valve stem should be supported under the C bracket and a two point attachment for balance A strap may be attached to the stabiliza...

Page 11: ...Figure 2 Figure 2 G01 G3 and all E Series Actuators with Horizontal Pipeline and Horizontal Stem 2 4 2 G3 Series Actuators 2 4 2 1 Horizontal Pipeline Vertical Stem The G3 Series actuator mounting on a horizontal pipeline with a vertical valve stem should be supported at the ends of the drive module A strap may be attached to the stabilization tab on the spring module to balance the unit while lif...

Page 12: ...e hoist and straps chains to raise and lower the actuator See Figure 2 above 2 4 3 G4 G7 Series Actuators 2 4 3 1 Horizontal Pipeline Vertical Stem The G4 G7 Series actuators mounting on a horizontal pipeline with a vertical valve stem should be supported using the lift lugs attached to the drive module A strap may be attached to the stabilization tab on spring module to balance the unit while lif...

Page 13: ... Figure 5 G4 G7 with a Horizontal Pipeline and Horizontal Stem CAUTION Never lift the actuator with a valve attached Always handle actuator valve assemblies by attaching lifting equipment to the valve only 2 4 4 Mounting the Actuator in a Vertical Orientation on a Horizontal Stem When mounting an Bettis EHO Actuator in a vertical orientation the Spring Module must be positioned up The actuator may...

Page 14: ...ched Always handle actuator valve assemblies by attaching lifting equipment to the valve only NOTE When a vertical EHO Actuator is mounted to the valve and in its final orientation the spring module must be up and outboard end of the power cylinder positioned below the Hydraulic Reservoir Breather If not possible contact Bettis for further instructions on piping to elevate the breather ...

Page 15: ...ces they must be clean and free of debris to permit proper fit up 2 5 5 Prior to mounting grease the coupling bore and the bore of the actuator NOTE Do not apply grease to the mounting flange surfaces on the valve or the adaptor 2 5 6 Install the stem key and grease it keys may be held in place with tape 2 5 7 Install the coupling onto the stem and stem key 2 5 8 Install the coupling key and greas...

Page 16: ...on CAUTION Always use the hand pump to move the actuator off the stop before attempting to turn the adjusting screw 2 6 5 With the Fail safe Position stop set use the hand pump to move the actuator to the other end of the stroke and check the stop position If adjustment is required slowly pump the actuator off the full stroke position 2 7 Hydraulic Fluid Bettis Electro Hydraulic Operated actuators...

Page 17: ...perationoftheactuatorifthereisalossofelectricalpower Accumulatorsalwayshavethenitrogenpressuredrainedforshipping When using this procedure refer to the Bettis SMART EHO Actuator General Arrangement drawing and Hydraulic Schematic for the unit being worked on Schematics shown in this document are for illustration purposes only WARNING This unit contains high pressure hydraulic fluid and nitrogen ga...

Page 18: ...e pre charge pressure shown on the General Arrangement Picture Assembly should be used NOTE Recheck the pre charge pressure after a time interval sufficient to insure the nitrogen pressure is equal to the ambient temperature a minimum of 4 hours Adjust the pre charge pressure as required to conform to the Pressure versus Temperature graph g After the nitrogen filling is complete close the Isolatio...

Page 19: ... A B C D E F G H I Table 3 Typical EHO Optional Accumulator System Part Number Part Name A Reservoir B Accumulator C Nitrogen Relief Valve D 3 way Isolation Valve E Isolation Valve Accumulator Drain F Isolation Valve Nitrogen Blow Down and Fill G Nitrogen Pressure Gauge H Nitrogen Gauge Isolation Valve I Speed Control TO MANIFOLD POWER PORT TO CYLINDER ...

Page 20: ...dd nitrogen to increase the pressure to the requirements listed on the GA Oil Temperature Chart See 2 8 2 Accumulator Pre charge if the pre charge is high relieve pressure to equal the GA Oil Temperature Chart f Record Information below g With bypass valve closed reconnect the hydraulic power supply and bring the accumulator back up to full pressure h Check the entire nitrogen circuit for leaks us...

Page 21: ...er 2020 Section 2 Installation Installation 2 8 4 Nitrogen Pre charge Maintenance Record Serial Number _____________________________ Tag Number _______________________________ Date Initial Pre charge GA Chart Requirement Final Pre charge Nitrogen Leak Test Signed ...

Page 22: ...on 3 Electrical Connections 3 1 Remove Separate Terminal Chamber STC Cover WARNING Always verify electrical power is disconnected before removing the STC cover 3 1 1 Remove cover with a strap wrench drift or pinch bar by rotating the cover counterclockwise Figure 8 Remove STC Cover Turning Counterclockwise Figure 9 Lay Cover Aside ...

Page 23: ...ors are wire binding screw connectors with rising captive plates Connections can be made one of three ways Strip and connect bare wire Strip and install wire ferrule Strip and install crimp on insulated or non insulated ring or fork tongue connectors for either M3 control signal terminal block screws or M4 power terminal screws 3 3 1 Loosen terminal block connectors L1 L2 L3 and GND screws with a ...

Page 24: ...r strip clamp screws to connect the control wiring refer to the job specific Wiring Diagram 3 4 3 Ensure all connections are hand tight including any unused terminals NOTE The main power supply and ground wire connections are screw size M4 The control connection screw size is M3 3 5 Replace Terminal Chamber Cover 3 5 1 Clean electrical enclosure threads thoroughly and lightly grease with dielectri...

Page 25: ...rnal earth ground connection as follows 3 6 1 Using a slotted tip screwdriver back out the 5 16 inch set screw 3 6 2 Connect 14 AWG or larger earth ground wire tighten setscrew Figure 12 External Earth Ground Connection 3 7 Discrete Controlled Inputs Connection The actuator can be controlled by discrete inputs two wire control three wire control four wire valve control Connect the power for these ...

Page 26: ...ontrol Maintained Contacts Two Wire Control Maintain Contact to Open PST 7 Common O V 8 ESD 7 Common O V 8 Common O V 1 Open Close Stop 2 3 4 Common O V Open 1 Close 2 4 Common O V 4 1 External Power Supply 18 100 V DC or 20 240 V AC MAIN Power Input Open Close Stop Common 0 V PST Ve PST 0V ESD Ve ESD 0V 24 V DC 0 V DC RL 1 Common RL 2 RL 3 Common RL 4 N O Contact Common N C Contact Emergency Stop...

Page 27: ...ts labeled on the wiring diagram Numbers in correspond to components labeled on the schematic diagram Information in is descriptive When the Bettis SMART EHO is delivered to the job site it has been both pressure and function tested The oil reservoir was filled to operation level when it shipped from factory 4 1 Preparation 4 1 1 Safety First Hydraulic Pressure WARNING Ensure that test personnel a...

Page 28: ...lied with the SMART EHO 4 2 Initial Check of the Unit 4 2 1 Check to ensure all hydraulic tube fittings are tight Vibration during shipment may have loosened connections 4 2 2 Visually inspect the unit to make sure tubing hand valves gauges and other equipment have not been damaged 4 2 3 Using the Schematic drawing verify that the Flow Control Valves are fully opened turn stem completely countercl...

Page 29: ...the horizontal position both Hand Pump Selector Valves M 4 4 1 3 Select and push inward the open or close knob located on the Hand Pump Selector Manifold L 4 4 1 4 Use supplied Hand Pump Handle to discharge hydraulic fluid into the open or close side of the actuator cylinder 4 4 1 5 Continue hand pumping until the actuator completes the open or close stroke and contacts the actuators adjustable en...

Page 30: ...olation Valve O 4 4 2 3 Rotate downward in the horizontal position both Hand Pump Selector Valves M 4 4 2 4 Select and push inward the open or close knob located on the Hand Pump Selector L 4 4 2 5 Use supplied Hand Pump Handle to discharge hydraulic fluid into the open or close side of the actuator cylinder 4 4 2 6 Continue hand pumping until the actuator completes the open or close stroke and co...

Page 31: ... Optional N Accumulator Isolation Valve Optional J Opening Solenoid K Closing Solenoid O Hand Pump Isolation Valve P ESD Solenoid Valve Optional M M L H N J Y K O P 4 4 3 Manual Open or Close with Accumulator Override feature Optional NOTE The components referenced below are referencing Schematic 4 4 2 and is for illustration purposes only When using this procedure refer to the Bettis EHO Actuator...

Page 32: ...nal B Nitrogen Relief Valve Optional D Isolation Valve Optional E Hydraulic Accumulator With Nitrogen Blanket Charge Optional H Accumulator Isolation Valve Optional N Accumulator Isolation Valve Optional R Pressure Switch Q Hydraulic Pressure Gauge S Pressure Transmitter Optional T Check Valve V Adjustable Flow Controls U Relief Valve O Hand Pump Isolation Valve Optional W Bettis G series Double A...

Page 33: ...ps observe if any leakage is detected at any tube fittings or port connections from the Hand Pump to the Actuators operating ports 4 5 5 Push the Pump Bypass Valve located on the top of the Hand Pump Selector L and pull the pump handle downward retracting the pump ram into the pump body 4 5 6 Select and push inward the opposite open or close knob located on the Hand Pump Selector L 4 5 7 Repeat st...

Page 34: ...SE Selector Switch to Power Stroke the actuator The Electric Motor Z will start to run driving Hydraulic Pump Y The Hydraulic Pump Y draws fluid from Reservoir I and pushes it into the Bettis G series hydraulic cylinder W 4 6 8 Shut off the electrical power going to the unit if an optional Circuit Breaker Module is supplied turn the Circuit Breaker to OFF 4 7 Self Calibration NOTE Self calibration...

Page 35: ... in its display 10 50 psi in multiples of 100 7 to 35 bar in multiples of 10 7 to 35 kPa in multiples of 1000 This parameter is factory set WARNING The Pressure Unit and Pressure Spike During Hydraulic Stroke is factory set based on valve torque and safety factor provided These parameters do not need to be adjusted during commissioning 4 7 4 Once the Self Calibration settings have been confirmed S...

Page 36: ...t switch compartment cover by loosening the four corner bolts retaining it All covers have tapped holes for jackscrews to aid in removing the cover Use the retaining screws in these holes to lift the cover evenly at each corner Use caution to not allow the cover to bind during removal Figure 18 Remove Cover for Limit Switch Chamber WARNING If the actuator is being installed in a hazardous area use...

Page 37: ...SE LS 2 counterclockwise until the OPEN light just goes out It is important to always adjust a Target in the opposing direction of the valve travel to get an accurate setting 4 8 3 6 With the LOCAL OFF REMOTE Selector Switch set to LOCAL toggle the OPEN CLOSE Selector Switch to OPEN and allow the Actuator to travel to the OPEN position rotated fully counterclockwise 4 8 3 7 Push down and slide Tar...

Page 38: ...uator to rotate counterclockwise to the fully open position and check to see OPEN LS 2 is operated the CLOSE light should go out Cycle the actuator open and closed a few times checking the setting of CLOSE LS 1 and OPEN LS 2 4 8 5 Four Limit Switch Models 4 8 5 1 If your unit utilizes four switches LS 3 OPEN and LS 4 CLOSE adjust in the same manner except you will need to use a continuity tester o...

Page 39: ...ccumulator Figure 20 2 Way Remote Electric Without an ESD Solenoid Function Schematic M Hand Pump Selection Valves L Hand Pump Selector J Opening Solenoid K Closing Solenoid K J L M I M NOTE The components referenced below are referencing Schematic 4 8 2 and is for illustration purposes only When using this procedure refer to the Bettis EHO Actuator General Arrangement Drawing and Hydraulic Schema...

Page 40: ... to de energized the solenoid that is energized Some field installations can use the customer s control room logic to de energize the solenoids after the actuator stroke open or close is reached Figure 21 2 Way Remote Electric With an ESD Solenoid Function Schematic L Hand Pump Selector M Hand Pump Selection Valves H Accumulator Isolation Valve Optional N Accumulator Isolation Valve Optional J Ope...

Page 41: ...between controller and first actuator in network can be up to 1500 meters 5000 feet and there is no need to use separate repeaters Total network distance can be up to 320 km 200 miles Fully redundant networks comprising a serial loop topology are a standard feature and no single cable fault open circuit short circuit or ground fault will cause a loss of communication to any actuator Hot standby re...

Page 42: ...ound fault protection in network Open circuit protection only to the first cable fault No redundancy included Maximum network cable length is only 1200 meters 4000 ft Maximum number of valves in network is 32 Repeaters required to extend the network Figure 23 Modbus Multi drop Topology 5 1 3 STC Terminal Connections Table 5 STC Pin Connections STC PIN CONNECTIONS MODBUS CONNECTIONS 39 CHA 40 Shiel...

Page 43: ...r HCF is capable of offering Point to Point Multi drop and WirelessHART communication topologies Networks may extend up to 3000 meters with Point to Point topology and from 250 meters to 2000 meters when 1 to 10 devices are connected using Multi drop topology The WirelessHART supports up to 100 devices when connected to one Emerson Gateway extending the number of devices when multiple Emerson Gate...

Page 44: ...nteed interoperability with other certified devices Each network can comprise up to 32 devices with power for devices being provided via network cabling assuming intrinsically safe devices are not connected to the same network Networks may extend up to 1 900 meters 6 000 ft long and repeaters may be used to extend the distance or to incorporate more than 32 devices Figure 25 FOUNDATION Fieldbus To...

Page 45: ...on personnel 6 2 Reservoir The Bettis Self contained Electro Hydraulic Actuator includes a fluid reservoir sized to contain the hydraulic fluid required to operate the actuator cylinder and controls The standard unit has a sight gauge to ensure presence of fluid and a dipstick measure attached to the fill breather cap to more accurately gauge the quantity of fluid contained 6 3 Main Components Fig...

Page 46: ... solenoid valve items J K AA Suction Strainer T Check Valve U Relief Valve A pressure relief valve is provided to protect the actuator and control system from over pressurization caused by the pump or thermal expansion of the hydraulic fluid Q Hydraulic Pressure Gauge R Pressure Switch L Hand Pump Used to manually stroke the actuator open or closed M Hand Pump Selection Valves These two valves are...

Page 47: ...onal AE Accumulator override valve to close Optional Z Electric Motor AA Suction Strainer I Fluid Reservoir L Hand Pump M Hand Pump Selection Valves M M L H N W AD AE E B A D J X Y Z AA I K O P AC R Q T U V S W Bettis G Double Acting Actuator Z Electric Motor Y Hydraulic Pump I Fluid Reservoir K 3 Way Normally Closed Solenoid Valve for closing the actuator J 3 Way Normally Closed Solenoid Valve fo...

Page 48: ...N Optional Accumulator Isolation Valve Used to isolate the accumulator for repair or maintenance AB Optional Pressure Transmitter Used to transmit the pressure required to stroke the valve over time as a diagnostic feature H Optional Accumulator Isolation Valve This valve allows the hydraulic pressure to bypass back to the reservoir D Optional Isolation Valve Used to blow down or decay the nitroge...

Page 49: ... J or K are energized open and the motor Z drives the hydraulic pump Y to supply the actuator open or closing port thru the energized solenoid 6 4 1 2 Manual Hand Pump Stroke a Open the hand pump selection isolation valve M to the pump position Note both isolation valves M must be engaged whether hand pumping open or close b Select and push the open or close knob on the hand pump L c Stroke the ha...

Page 50: ...o the ESD solenoid the solenoid will de energize and open allowing hydraulic supply fluid from the accumulator E to pass thru the ESD solenoid and to the closing port of the actuator W 6 4 2 4 Manual Hand Pump Stroke 1 Open the Hand Pump Selection Isolation Valve M to the pump position NOTE Both Hand Pump Selection Isolation Valves M must be engaged whether hand pumping open or close 2 Select and ...

Page 51: ...Local Display Module consists of the following as shown in Figure 28 Two Small Pilot Lights Close CL Open OP Two Small Pilot Lights Local L Off O Remote R Two Digit Display Position Alarm and Setup feedback Three Pilot Lights OPENING OPEN CLOSING CLOSE and Alarm SelectorKnobs OPEN CLOSESelectorKnobandLOCAL OFF REMOTESelectorSwitch Figure 28 Local Display Module LDM ...

Page 52: ...loperation Allowscontrolfromthelocalcontrolknob Table 9 Control Knob Selector Knob Rotate Control Mode Function CLOSE Clockwise Actuator moves to close position OPEN Counter clockwise Actuator moves to open position Default NoAction Table 10 Default Actuator Position LEDs Actuator Position LEDs Valve Closed Valve Closing Mid Stroke Stopped Valve Opening Mid Stroke Valve Open Alarm Red ON Blinking ...

Page 53: ... NEXT Selector Switch to the STOP position Figure 29 Viewing the Setup Menu 1 NOTE The BACK STOP NEXT Selector Switch is the same Selector Switch as the LOCAL OFF REMOTE Selector Switch 8 1 2 Toggle the NO YES Selector Knob to YES then NO then YES then NO in rapid succession and then release to initiate Setup Mode If Setup Mode has been successfully initiated The LOCAL OFF REMOTE Selector LCD will...

Page 54: ...conds or the SMART EHO will not recognize you are trying to enter the Setup Mode Figure 31 Viewing the Setup Menu 3 8 1 3 To enter Setup Mode toggle the NO YES Selector Knob to YES 8 1 4 To exit Setup Mode and return to normal operation toggle the NO YES Selector Knob to NO until E E is displayed on the LCD display E E is Exit Once E E is displayed on the LCD Diisplay toggle the NO YES Selector Kn...

Page 55: ... confirm a setting Figure 33 Change Settings 5 8 2 2 Toggle the NO YES Selector Knob to NO to navigate through the setup selections until C H displays on the Menu Key C H is the Change Settings Menu Key Toggle the NO YES Selector Knob to YES to enter Change Settings 8 2 3 Before settings can be viewed or changed a Passcode is requested by the SMART EHO The Passcode s Menu Key is P C The Passcode i...

Page 56: ...NO YES Selector Switch to YES when the correct Passcode number or letter is found 8 2 3 5 Repeat steps 8 2 3 3 to 8 2 3 4 until all four Passcode numbers and or letters have been entered 8 2 3 6 Once the correct Passcode has been entered Change Settings can be accessed and the SMART EHO s settings can now be viewed and changed NOTE If an incorrect Passcode has been entered the SMART EHO Menu will ...

Page 57: ...correct Setting s value is found Toggle the NO YES Selector Switch to YES to confirm the Setting s value selected NOTE Section 8 4 EHO Configuration Menu for an overview of the entire EHO Configuration Menu and descriptive definitions and options of each setup selection displayed on the LCD Display 8 2 11 If additional configurations must be made in the current Setting Category repeat steps 8 2 5 ...

Page 58: ... 2 After entering the Setup Menu toggle the NO YES Selector Switch to NO until F n is displayed on the LCD Display F n is the Menu Key for the find feature Figure 38 Change Settings 10 8 3 3 Toggle the NO YES Selector Knob to YES to enter the Find feature 8 3 4 Once in the Find feature two underscores will appear on the LCD Display The underscore on the left will be flashing Figure 39 Change Setti...

Page 59: ...y Toggle the NO YES Selector Knob to YES once the number of letter for the Menu Key is found Figure 41 Change Settings 13 8 3 8 Have switch pointing to YES 8 3 9 After the setting has been entered the Passcode must be entered See instructions in Section 8 2 3 1 to 8 2 3 6 for instructions on how to enter the Passcode 8 3 10 Once the Passcode has been accepted the SMART EHO will navigate directly t...

Page 60: ...de to make any changes to the parameters of the EHO PC 0 0 0 0 Firmware after 2018 4 8 6 3 Firmware before 2018 N A VALVE CONTROL SETUP Parameters related to controlling the actuator CS Yes No N A CONTROL MODE Set the method of remote control See wiring diagram for remote control configurations CO 0 2 Wire 1 3 Wire 2 4 Wire 3 Analog 4 Network 1 3 Wire ACTUATOR CLOSE DIRECTION The actuator closing ...

Page 61: ...troke Only a discrete stop input signal will stop the travel The direction of the actuator can be reversed by a discrete remote signal in the opposite direction rc 0 Momentary 1 Maintained 0 Momentary WRITE PROTECT By enabling write protect the user can prevent the actuator from configuration changes through HART and Foundation Fieldbus communication ro 0 Disable 1 Enable 0 Disable POSITION CONTRO...

Page 62: ...ll give the actuator three attempts to stroke the actuator in the direction of a valve stall in the event of a valve stall alarm On each attempt the actuator will reverse position in the opposite direction 5 before the actuator reattempts stroking the actuator in the valve stall direction EL 0 Log Jam Disable 1 Log Jam Enable 0 Log Jam Disable ENABLE COARSE SOV Motor based Smart EHO shall have an ...

Page 63: ...DISCRETE INPUT SETUP Set the discrete input logic di Yes No N A DISCRETE INPUT 1 Set if Discrete Input for OPEN command should be Active on Close contact or Open Contact d1 0 Active on Close contact 1 Active on Open contact 0 Active on Close contact DISCRETE INPUT 2 Set if Discrete Input for CLOSE command should be Active on Close contact or Open Contact d2 0 Active on Close contact 1 Active on Op...

Page 64: ...1 0 Limit Switch Open LSO 1 Limit Switch Close LSC 2 Limit Switch A LSA 3 Limit Switch B LSB 4 Opening 5 Closing 6 Local Mode 7 Stop Mode 8 Remote Mode 9 Valve Drift Alarm 10 Power Monitor Alarm 11 Phase Monitor Alarm 12 Motor Thermal Alarm 13 Hardwired ESD Alarm 14 ESD Active Alarm 15 Lost Analog Input 1 Alarm 16 Generic Host Control 17 Electronic Fault Alarm 18 Moving 19 Valve Stall Alarm 20 Act...

Page 65: ...atus indication Note Generic Host Control Host can activate deactivate or control the relay r2 0 Limit Switch Open LSO 1 Limit Switch Close LSC 2 Limit Switch A LSA 3 Limit Switch B LSB 4 Opening 5 Closing 6 Local Mode 7 Stop Mode 8 Remote Mode 9 Valve Drift Alarm 10 Power Monitor Alarm 11 Phase Monitor Alarm 12 Motor Thermal Alarm 13 Hardwired ESD Alarm 14 ESD Active Alarm 15 Lost Analog Input 1 ...

Page 66: ...cation will be available on this relay only Note Generic Host Control Host can activate deactivate or control the relay r3 0 Limit Switch Open LSO 1 Limit Switch Close LSC 2 Limit Switch A LSA 3 Limit Switch B LSB 4 Opening 5 Closing 6 Local Mode 7 Stop Mode 8 Remote Mode 9 Valve Drift Alarm 10 Power Monitor Alarm 11 Phase Monitor Alarm 12 Motor Thermal Alarm 13 Hardwired ESD Alarm 14 ESD Active A...

Page 67: ...ation will be available on this relay only Note Generic Host Control Host can activate deactivate or control the relay r4 0 Limit Switch Open LSO 1 Limit Switch Close LSC 2 Limit Switch A LSA 3 Limit Switch B LSB 4 Opening 5 Closing 6 Local Mode 7 Stop Mode 8 Remote Mode 9 Valve Drift Alarm 10 Power Monitor Alarm 11 Phase Monitor Alarm 12 Motor Thermal Alarm 13 Hardwired ESD Alarm 14 ESD Active Al...

Page 68: ...her a continuous or flashing signal if Relay5 Function is met Flashing will be in 1 second intervals S5 0 Continuous 1 Flashing 0 Continuous NETWORK SETUP Set communication protocol configurations for the SMART EHO nS Yes No N A NETWORK NODE ADDRESS SLAVE ADDRESS Set the node address slave address for the SMART EHO A unique node address slave address must be assigned for each SMART EHO in a multi ...

Page 69: ...U KEY CONFIGURATION CALIBRATION VALUE DEFAULT ACTION NETWORK ADAPTER Set the communication protocol for the SMART EHO Note This is factory set nA 0 No Network Adapter Installed 1 MODBUS E NET 2 MODBUS BUS 3 MODBUS TCP IP 4 CONTROLINC 5 DEVICENET 6 FOUNDATION FIELDBUS BLOCK MODE 7 FOUNDATION FIELDBUS MODULATION MODE 8 PROFIBUS 9 HART BLOCK MODE 10 HART MODULATION MODE Feedback Only ...

Page 70: ...ack Only MAXIMUM OPERATING PRESSURE Set the maximum hydraulic pressure of the SMART EHO during standard operation If the operating pressure exceeds the MAXIMUM OPERATING PRESSURE an Over Pressure Alarm P F will be displayed Note This is factory set Pr 10 50 In psi in multiples of 100 7 to 35 In bar in multiples of 10 7 to 35 In kPa in multiples of 1000 Feedback Only THERMAL ACCUMULATOR PRESSURE Se...

Page 71: ...rt EHO to the fail safe position eE 0 Disable 1 Enable 0 Disable SOFTWARE ESD OVERRIDE LOCAL MODE Enable host system to provide a command to take the SMART EHO to the fail safe position eE 0 Disable 1 Enable 0 Disable SOFTWARE ESD ACTION Configure the action to be taken if Enable ESD from Lost Communication or Enable ESD from Host is enabled eA 0 Stop Stay put 1 Open to Limit 2 Close to Limit Feed...

Page 72: ...L SETPOINT Configure the actuator to move to a setpoint if the analog signal is lost AS 0 100 The values 0 and 100 would be displayed as OPEN CLOSE according to Close Direction 30 ANALOG INPUT POLARITY CLOSE Configure the analog input signal polarity iP 0 4 20 mA zero span 1 20 4 mA zero span 0 4 20 mA zero span ANALOG OUTPUT POLARITY CLOSE Configure the analog output signal polarity Note this wil...

Page 73: ... based on selection at cC menu Yes option at this menu means Accept the Output No option at this menu will Increase or Decrease the Output c1 Yes No N A LOWER LIMIT CALIBRATED CALIBRATION STATUS The Analog Output 1 channel is calibrated for the desired output cL N A Analog Input Calibration Status Not Searchable Configurable CALIBRATION FAILED CALIBRATION STATUS Calibration for Analog Output 1 cha...

Page 74: ...ILED CALIBRATION STATUS Calibration for Analog Output 2 channel has failed The SMART EHO will maintain the previous calibrated value cF N A Analog Output 2 Calibration Status Not Searchable Configurable CALIBRATE UPPER LIMIT OF ANALOG OUTPUT 2 Calibrate the Analog Output 2 Channel for 20 mA equivalent value The channel output needs to be monitored externally oU Yes No N A ANALOG OUTPUT 2 CALIBRATI...

Page 75: ...D Status signal on the two digit display to inform the user PST is in progress Pe N A Feedback Only PST Status PST PASSED Status signal on the two digital display to inform the user PST has passed P1 N A Feedback Only PST Passed PST FAILED Status signal on the two digital display to inform the user PST has failed P2 N A Feedback Only PST Failed INHIBIT in Yes No N A ENABLE INHIBIT CLOSE Configure ...

Page 76: ...or Close Time 9 Valve Stall Delay Time 10 Enable Logjam 11 Self Calibration Stroke Count 12 Pressure Unit 13 Max Self Calibration Pressure 14 Max Hydraulic Circuit Pressure 15 Baud Rate 16 Parity 17 Network ID 18 LSA 19 LSB 20 PST Enable Flag 21 PST Start Position 22 PST Pause Time 23 PST Travel Range 24 Enable ESD From Hardwired 25 Enable ESD From Lost Comm 26 Enable ESD From Host 27 ESD Override...

Page 77: ...n Table 15 MENU NAME MENU KEY CONFIGURATION CALIBRATION VALUE DEFAULT ACTION SAVE CONFIGURATION It appears before EXIT menu if any of the device configuration parameter is changed One can choose if he wants to save the new configuration or switch to the last saved configuration SA Yes No n a EXIT Exit the setup menu to return to normal operation EE Yes No n a ...

Page 78: ...n another alarm occurs during the partial stroke test or if the partial stroke test is aborted by the user remotely or locally Pe Action taken based on Failure Alarm Stay put when aborted by user until another command is given LOST COM1 ALARM Alarm will activate when the Modbus communication signal is lost The alarm is disabled by default and can only be configured via DCMlink A loss of Foundation...

Page 79: ...alve to the original desired set position If the SMART EHO successfully positions itself back to the original desired set position the alarm will deactivate da Go To Set Position POWER MONITOR ALARM Alarm will activate when the SMART EHO loses power Battery backup is required for this alarm to activate during loss of power Pa Go To Loss of Power Position LOST ANALOG INPUT ALARM Alarm will activate...

Page 80: ... reduced motor usage or Stops Motor Operation OPEN INHIBIT ALARM Alarm will be generated if Open Inibit Configuration is enabled and Open Inhibit Discete Input is active oi Stops ongoing Open Operation Inhibits Open Operation CLOSE INHIBIT ALARM Alarm will be generated if Close Inibit Configuration is enabled and Open Inhibit Discete Input is active ci Stops ongoing Open Operation Inhibits Open Op...

Page 81: ...position 2 Ensure the field power wiring is an adequate size 3 Power supply is insufficient 4 Check to see if thermal overload is tripped EHO motor runs but fails to develop sufficient pressure to open the valve 1 Low fluid level in reservoir 2 Wrong motor shaft rotation 3 Hand pump isolation valve O is closed if optional accumulator is provided 4 ESD solenoid is not energized because signal power...

Page 82: ...lass I Division I Groups C and D Group B configuration available upon request FM Factory Mutual Certification Class I II and III Groups C D E F G Division I T4 Group B configuration upon request ATEX Directive EExd IIB T4 IECEx Certificate of Conformity Ex d IIB T4 This product is only intended for use in large scale fixed installations excluded from the scope of Directive 2011 65 EU on the restri...

Page 83: ... 3 66 8 1696 7 4 3 109 2 770 349 G4004 0 53 0 1346 2 35 5 901 7 32 9 835 7 67 8 1722 1 5 3 134 6 783 355 G5004 0 58 3 1480 8 37 4 950 0 34 8 883 9 73 2 1859 3 5 5 139 7 1141 518 G5005 0 59 3 1506 2 38 4 975 4 35 8 909 3 74 2 1884 7 6 5 165 1 1300 590 G7005 0 64 3 1633 2 40 4 1026 2 39 7 1008 4 81 6 2072 6 6 8 172 7 1786 810 G7008 0 65 3 1658 6 41 4 1051 6 40 7 1033 8 82 6 2098 0 7 8 198 1 1829 830...

Page 84: ...hree Wire Control Maintained Contacts Two Wire Control Maintain Contact to Open PST 7 Common O V 8 ESD 7 Common O V 8 Common O V 1 Open Close Stop 2 3 4 Common O V Open 1 Close 2 4 Common O V 4 1 External Power Supply 18 100 V DC or 20 240 V AC MAIN Power Input Open Close Stop Common 0 V PST Ve PST 0V ESD Ve ESD 0V 24 V DC 0 V DC RL 1 Common RL 2 RL 3 Common RL 4 N O Contact Common N C Contact Eme...

Page 85: ... is generally unnecessary Normally recommended service interval for Bettis actuators is five years or maximum actuator seal life cycle whichever occurs first NOTE Storage time is considered as part of the Service Interval time It is recommended that Service Kits be ordered approximately three 3 months prior to scheduled maintenance to assure availability 12 3 Lubrication Requirements NOTE Lubrican...

Page 86: ...external oil leaks If an accumulator is provided check the nitrogen blanket Check hand pump operation functions properly If When possible perform a function test See section 4 9 for instructions on how to perform a function test Check the breather on the hydraulic reservoir Qualified service personnel are available upon request for problems which our customers do not wish to handle If the requirem...

Page 87: ...Service Instructions MAN 02 08 77 0714 EN Rev 2 Notes September 2020 This page intentionally left blank ...

Page 88: ... T 1 281 477 4100 Av Hollingsworth 325 Iporanga Sorocaba SP 18087 105 Brazil T 55 15 3413 8888 ASIA PACIFIC No 9 Gul Road 01 02 Singapore 629361 T 65 6777 8211 No 1 Lai Yuan Road Wuqing Development Area Tianjin 301700 P R China T 86 22 8212 3300 www emerson com bettis VCIOM 13934 EN 2020 Emerson All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co BettisTM is...

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