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Type ACE95jr

7

W8162

W8161

Disassembly and Assembly 

 

 CAUTION

Before removing the valve from the line, 

ensure that it is isolated from the gas 

supply pressure and that all pressure 

has been released from the valve. (The 

drain on the inlet filter is convenient 

to bleed off gas.) All tank connections 

must be closed or sealed in accordance 

with your plant’s operating and safety 

procedures. If installed, electrical 

connections to the explosion proof 

switch must be deactivated before 

opening the enclosure or disconnecting 

the wiring (in accordance with codes 

and safety practices).

It is recommended that all seals and diaphragms be 

replaced as a matter of good practice whenever a 

valve is disassembled and re-assembled. Parts kits 

are available through your local Sales Office.

Note

When ordering parts, have your model 

number, serial number and control 

pressure range. Valve information is on 

the nameplate (attached to the upper 

actuator case). 

When performing disassembly or re-assembly 

operations, refer to Figure 6 for key numbers (unless 

otherwise directed).

Disassembly

 

 WARNING

To avoid personal injury resulting from 

sudden release of pressure, isolate the 

valve from all pressure and cautiously 

release trapped pressure from the valve 

before attempting disassembly.

Actuator/Diaphragm Disassembly

1.  Remove the actuator cap (key 1) and the spring 

load by unthreading the adjusting screw (key 2). 

See Figure 4.

2. 

Unthread the hex-head screws (key 32) and 

remove the lock washers (key 28) and nuts 

(key 31) from the upper and lower actuator cases 

(keys 33 and 30). Refer to Figure 6.

3.  Lift the upper actuator case (key 33) from the 

lower actuator case (key 30).

4.  If it is necessary to replace the gasket (key 9), 

remove the spring case (key 7) and spring case 

gasket from the upper actuator case (key 33).

Figure 5.

 Cage Assembly

CAGE

(KEY 52)

CROSS-DRILLED HOLE

O-RING

(KEY 39)

PISTON

(KEY 37)

ROLLING DIAPHRAGM

(KEY 38)

POPPET (STEM)

(KEY 42)

Summary of Contents for ACE95jr

Page 1: ...y unqualified personnel may result in improper adjustment and unsafe operation Either condition may result in equipment damage or personal injury Use qualified personnel when installing operating and maintaining the Type ACE95jr Tank Blanketing Valve Scope of the Manual This Instruction Manual provides installation startup and maintenance procedures for the Type ACE95jr tank blanketing valve See F...

Page 2: ...Valve Sizing 110 of rated Cv Cv 0 2 use Cv 0 22 Cv 0 4 use Cv 0 44 IEC Sizing Coefficients Xt 0 655 Fd 0 86 Fl 0 89 Temperature Capabilities 1 Nitrile NBR 20 to 180 F 29 to 82 C Fluorocarbon FKM 0 to 212 F 18 to 100 C Ethylenepropylene EPDM FDA 20 to 212 F 29 to 100 C Perfluoroelastomer FFKM 20 to 212 F 29 to 100 C Approximate Weight with all accessories 30 lbs 14 kg 1 The pressure temperature lim...

Page 3: ... on these components therefore the outlet control pressure of the unit is not affected by fluctuating inlet pressure Installation WARNING Personal injury equipment damage or leakage due to escaping accumulated gas or bursting of pressure containing parts may result if this gas blanketing system is over pressured or installed where service conditions could exceed the limits given in the Specificati...

Page 4: ...f foreign material Apply pipe compound only to the male pipe threads with a screwed body or use suitable line gaskets and good bolting practices with a flanged body 2 Inspect the nameplate on the upper actuator case It displays the model number serial number a blanketing gas supply pressure range the maximum inlet pressure set pressure and CV value These must agree with the system that you are bla...

Page 5: ...e contact Emerson for alternate methods of installation A single array manifold is available for such situations Gauges and Shutoff Valves Inlet gas shutoff valves are desirable for servicing If this Type ACE95jr tank blanketing valve was not ordered with an inlet pressure gauge it is advisable to install a gauge between the inlet shutoff valve and the blanketing valve Note Safety considerations m...

Page 6: ...pe Adhesive Loctite 222 Be certain that nameplates are updated to accurately indicate any field changes in equipment materials service conditions or pressure settings Monthly Maintenance 1 Visually inspect the unit to ensure tight connections tight seals and safe operation 2 Observe the blanketing pressure 3 Inspect the inlet pressure for the proper pressure stamped on the valve nameplate Annual M...

Page 7: ...essure range Valve information is on the nameplate attached to the upper actuator case When performing disassembly or re assembly operations refer to Figure 6 for key numbers unless otherwise directed Disassembly WARNING To avoid personal injury resulting from sudden release of pressure isolate the valve from all pressure and cautiously release trapped pressure from the valve before attempting dis...

Page 8: ...ppet from the piston and remove the rolling diaphragm key 38 Assembly When assembling the Type ACE95jr tank blanketing valve clean all parts inspect for unusual wear lightly lubricate all O rings and the groove that locates the rolling diaphragm bead See Figure 6 Cage Sub Assembly 1 Install the internal O rings key 16 into the body key 18 2 Place the rolling diaphragm key 38 over the threaded port...

Page 9: ...screws key 55 with lock washers key 54 Tighten all uniformly 4 Place an O ring key 14 into the groove of the diaphragm bolt key 15 5 Build the diaphragm sub assembly with the diaphragm key 11 and two diaphragm plates keys 10 and 48 Fasten the plates together with the diaphragm bolt key 15 and the diaphragm retaining nut key 13 Apply Loctite 222 to the diaphragm bolt Note In cases where the pressur...

Page 10: ... ring 2 required Nitrile NBR 1F115306992 Ethylenepropylene EPDM FDA 1F1153X0062 Fluorocarbon FKM 1F1153X0022 Perfluoroelastomber FFKM 1F1153X0032 18 Body CV 0 2 1 2 NPT GC052930X02 NPS 1 2 DN 15 CL150 RF GC052930X02 1 NPT GC052930X02 NPS 1 DN 25 CL150 RF GC052930X02 NPS 1 2 x 1 DN 15 x 25 CL150 RF GC052930X02 NPS 1 DN 25 Sanitary Flange GC052930X02 1 2 x 1 NPT GC052930X02 Body CV 0 4 1 2 NPT GC052...

Page 11: ...0 32 27 55 54 162 L1 L1 L1 T T L1 L1 L1 L1 T APPLY LUBRICANT OR SEALANT 1 T THREAD LOCKER L1 GENERAL PURPOSE POLYTETRAFLUOROETHYLENE PTFE OR LITHIUM GREASE MAIN VALVE DETAIL 1 Lubricants must be selected such that they meet the temperature requirements Figure 6 Type ACE95jr Tank Blanketing Valve Assembly ...

Page 12: ...ark owned by Fisher Controls International LLC a business of Emerson Automation Solutions The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales a...

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