Emerson ACE95jr Instruction Manual Download Page 6

Type ACE95jr

6

W8160

Shutdown

Installation arrangements vary, but in any installation 

it is important to open and close valves slowly. When 

shutting down the system, close the upstream supply 

shutoff valve first. Refer to Figure 3.

Maintenance

Valve parts are subject to normal wear and must 

 

be inspected and replaced as necessary. The frequency 

of inspection and replacement of parts depends on the 

severity of service conditions and the requirements 

of local, state and federal regulations. Due to the 

care Emerson takes in meeting all manufacturing 

requirements, use only replacement parts manufactured 

or furnished by Emerson.

All O-rings, gaskets and seals should be lubricated with 

a good grade of general purpose lubricant and installed 

gently rather than forced into position. Approved 

lubricant, sealants and adhesive are  

as follows:

     

Lubricant

: Dow Corning

®

 111

     

Sealant

: Loctite

®

 PST #592, Teflon

®

 Tape

     

Adhesive

: Loctite

®

 #222

Be certain that nameplates are updated to accurately 

indicate any field changes in equipment, materials, 

service conditions or pressure settings. 

Monthly Maintenance

1.  Visually inspect the unit to ensure tight connections, 

tight seals and safe operation.

2.  Observe the blanketing pressure.
3.  Inspect the inlet pressure for the proper pressure 

(stamped on the valve nameplate).

Annual Maintenance

1.  Visually inspect the unit to ensure tight connections, 

tight seals and safe operation.

2.  Observe the blanketing pressure.
3.  Inspect the inlet pressure for the proper pressure 

(stamped on the valve nameplate).

4.  Visually inspect valve for any external damage.
5.  If there is evidence of leakage or unstable internal 

motion, a rebuild with seal replacement and re-

lubrication may be in order.

Figure 4.

 Spring Case, Adjusting Screw and Actuator Cap

SPRING CASE 

(KEY 7)

VENT

(KEY 6)

LOCK NUT 

(KEY 3)

ACTUATOR CAP 

(KEY 1)

ADJUSTING SCREW 

(KEY 2)

Dow Corning

®

 is a mark owned of Dow Corning Corporation.

Loctite

®

 is a mark owned of Henkel Corporation.

Teflon

®

 is a mark owned of E.I. du Pont de Nemours and Co. 

Summary of Contents for ACE95jr

Page 1: ...y unqualified personnel may result in improper adjustment and unsafe operation Either condition may result in equipment damage or personal injury Use qualified personnel when installing operating and maintaining the Type ACE95jr Tank Blanketing Valve Scope of the Manual This Instruction Manual provides installation startup and maintenance procedures for the Type ACE95jr tank blanketing valve See F...

Page 2: ...Valve Sizing 110 of rated Cv Cv 0 2 use Cv 0 22 Cv 0 4 use Cv 0 44 IEC Sizing Coefficients Xt 0 655 Fd 0 86 Fl 0 89 Temperature Capabilities 1 Nitrile NBR 20 to 180 F 29 to 82 C Fluorocarbon FKM 0 to 212 F 18 to 100 C Ethylenepropylene EPDM FDA 20 to 212 F 29 to 100 C Perfluoroelastomer FFKM 20 to 212 F 29 to 100 C Approximate Weight with all accessories 30 lbs 14 kg 1 The pressure temperature lim...

Page 3: ... on these components therefore the outlet control pressure of the unit is not affected by fluctuating inlet pressure Installation WARNING Personal injury equipment damage or leakage due to escaping accumulated gas or bursting of pressure containing parts may result if this gas blanketing system is over pressured or installed where service conditions could exceed the limits given in the Specificati...

Page 4: ...f foreign material Apply pipe compound only to the male pipe threads with a screwed body or use suitable line gaskets and good bolting practices with a flanged body 2 Inspect the nameplate on the upper actuator case It displays the model number serial number a blanketing gas supply pressure range the maximum inlet pressure set pressure and CV value These must agree with the system that you are bla...

Page 5: ...e contact Emerson for alternate methods of installation A single array manifold is available for such situations Gauges and Shutoff Valves Inlet gas shutoff valves are desirable for servicing If this Type ACE95jr tank blanketing valve was not ordered with an inlet pressure gauge it is advisable to install a gauge between the inlet shutoff valve and the blanketing valve Note Safety considerations m...

Page 6: ...pe Adhesive Loctite 222 Be certain that nameplates are updated to accurately indicate any field changes in equipment materials service conditions or pressure settings Monthly Maintenance 1 Visually inspect the unit to ensure tight connections tight seals and safe operation 2 Observe the blanketing pressure 3 Inspect the inlet pressure for the proper pressure stamped on the valve nameplate Annual M...

Page 7: ...essure range Valve information is on the nameplate attached to the upper actuator case When performing disassembly or re assembly operations refer to Figure 6 for key numbers unless otherwise directed Disassembly WARNING To avoid personal injury resulting from sudden release of pressure isolate the valve from all pressure and cautiously release trapped pressure from the valve before attempting dis...

Page 8: ...ppet from the piston and remove the rolling diaphragm key 38 Assembly When assembling the Type ACE95jr tank blanketing valve clean all parts inspect for unusual wear lightly lubricate all O rings and the groove that locates the rolling diaphragm bead See Figure 6 Cage Sub Assembly 1 Install the internal O rings key 16 into the body key 18 2 Place the rolling diaphragm key 38 over the threaded port...

Page 9: ...screws key 55 with lock washers key 54 Tighten all uniformly 4 Place an O ring key 14 into the groove of the diaphragm bolt key 15 5 Build the diaphragm sub assembly with the diaphragm key 11 and two diaphragm plates keys 10 and 48 Fasten the plates together with the diaphragm bolt key 15 and the diaphragm retaining nut key 13 Apply Loctite 222 to the diaphragm bolt Note In cases where the pressur...

Page 10: ... ring 2 required Nitrile NBR 1F115306992 Ethylenepropylene EPDM FDA 1F1153X0062 Fluorocarbon FKM 1F1153X0022 Perfluoroelastomber FFKM 1F1153X0032 18 Body CV 0 2 1 2 NPT GC052930X02 NPS 1 2 DN 15 CL150 RF GC052930X02 1 NPT GC052930X02 NPS 1 DN 25 CL150 RF GC052930X02 NPS 1 2 x 1 DN 15 x 25 CL150 RF GC052930X02 NPS 1 DN 25 Sanitary Flange GC052930X02 1 2 x 1 NPT GC052930X02 Body CV 0 4 1 2 NPT GC052...

Page 11: ...0 32 27 55 54 162 L1 L1 L1 T T L1 L1 L1 L1 T APPLY LUBRICANT OR SEALANT 1 T THREAD LOCKER L1 GENERAL PURPOSE POLYTETRAFLUOROETHYLENE PTFE OR LITHIUM GREASE MAIN VALVE DETAIL 1 Lubricants must be selected such that they meet the temperature requirements Figure 6 Type ACE95jr Tank Blanketing Valve Assembly ...

Page 12: ...ark owned by Fisher Controls International LLC a business of Emerson Automation Solutions The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales a...

Reviews: